UNIT CONVEYOR SYSTEMS

Transcription

1 UNIT CONVEYOR SYSTEMS PRE-ENGINEERED VARIABLE SPEED DRIVE PACKAGES Pre-engineered drive package assemblies combine the strength of Dodge and Reliance products to provide a total variable speed unit conveying drive solution through the use of a single part number. One System, One Source and One Solution to meet your application requirements, while reducing your total cost of ownership.

2 PRE-ENGINEERED UNIT C Pre-engineered drive package assemblies provide long lasting, power matched solutions to meet your variable speed drive specifications. Pre-engineered packages simplify the design, selection and procurement processes while ensuring that all components are properly matched for seamless process integration. Pre-engineered packages provide a low maintenance, high performance alternative to mechanical variable speed products. Customized variable speed drive packages can also be provided using the enclosed Quick Fax form. FEATURES: Reliance SP600 variable frequency drives, VAC, NEMA 1 Ventilated / IP20, Wall/Machine mounting, LCD OIM keypad and S curve acceleration and deceleration for smooth speed transitions. Reliance 1800 RPM, 3 Phase, 230/460 VAC, NEMA Design B, premium energy efficient, c-face footless motors Dodge Quantis In-line Helical and Right Angle Helical Bevel Reducers with the Twin-Tapered Bushings Assembly of motor and reducer (drawings available upon request) SPECIFICATIONS Elevation to 3300 ft (1000 meters) Operating temperatures: -10 C to 40 C Atmosphere: Non-condensing relative humidity: 5% to 95% AC line voltage variation: rated input voltage ±10% AC line frequency variation: Hz 110% of rated horsepower for 1 minute, 150% of rated horsepower for 3 seconds Maximum speeds are achieved by operating the Variable Frequency Drive at 75 hertz EASY CLEAN OPTION Reliance SP600 Variable Frequency Drive with NEMA 4 enclosure Reliance Easy Clean Plus Motors, c-face footless (1-3 HP) and c-face foot mounted (5-20 HP) Quantis Gear Reducer with white epoxy or stainless steel paint and xt harsh duty seals Speed ranges will vary from published values, consult Dodge for revised values HOW TO ORDER VARIABLE SPEED DRIVE PACKAGES 1. Select Part Number from Selection Tables based on desired Horsepower, Output Speed and Torque (i.e ) 2. If drive configuration is right angle select bore size for twin tapered bushing (i.e ) 3. If easy clean option is desired indicate EZ (i.e EZ)

3 ONVEYOR PACKAGE SOL PART NUMBER SELECTION TABLES IN-LINE HELICAL (ILH) REDUCER 1.0 HORSEPOWER ,226 1, ,007 1, HORSEPOWER ,783 2,229 2, ,242 1,553 1, ,171 1, HORSEPOWER ,768 8,460 8, ,251 7,814 7, ,497 5,621 5, ,555 4,443 4, ,937 3,671 3, ,463 3,079 3, ,103 2,628 2, ,752 2,191 2, ,093 1,367 1, HORSEPOWER ,761 14,701 14, ,335 10,419 10, ,996 7,495 7, ,976 6,220 6, ,915 4,894 4, ,285 4,106 4, ,803 3,504 3, ,337 2,921 2, ,458 1,822 1, HORSEPOWER ,176 2,720 2, ,656 2,070 2, ,102 1,378 1, ,248 1, ,021 1, HORSEPOWER MAX INT MIN NUMBER RATIO SIZE SIZE FACTOR MAX INT MIN ,635 4,544 4, ,442 3,052 3, ,994 2,493 2, ,653 2,067 2, ,398 1,747 1, ,181 1, ,054 1, HORSEPOWER ,369 6,711 6, ,070 5,087 5, ,135 3,918 3, ,567 3,209 3, ,123 2,654 2, ,575 1,968 1, ,406 1,757 1, ,242 1, HORSEPOWER ,829 21,036 21, ,180 17,724 17, ,778 13,473 13, ,090 10,113 10, ,323 7,903 7, ,689 5,861 5, ,002 5,002 5, ,280 4,100 4, ,567 3,209 3, HORSEPOWER ,438 28,048 28, ,503 23,128 23, ,371 17,964 17, ,905 12,382 12, ,430 10,538 10, ,252 7,815 7, ,336 6,670 6, ,374 5,467 5, ,423 4,278 4,278 OPTIONS FOR CUSTOMIZED SOLUTIONS Variable Frequency Drive: 230VAC, MD60, SP500, GV3000, NEMA 4 Motors: Harsh duty and Mill and Chemical duty Reducers: Alternate shaft / bore sizes, Harsh duty seals For a customized solution contact the Rockwell Automation System-1 Group. One of our qualified product specialists will provide you with a quotation to meet your needs. Contact the System-1 Group by phone at or by fax at

4 UTIONS RIGHT ANGLE HELICAL BEVEL (RHB) REDUCER WITH TWIN TAPERED BUSHINGS 1.0 HORSEPOWER ,145 1,431 1, ,034 1, HORSEPOWER ,433 9,292 9, ,158 7,698 7, ,268 5,335 5, ,641 4,551 4, ,034 3,792 3, ,515 3,144 3, ,033 2,542 2, ,735 2,169 2, ,446 1,807 1, HORSEPOWER ,755 2,193 2, ,241 1,551 1, ,178 1, HORSEPOWER ,270 2,837 2, ,665 2,082 2, ,257 1,571 1, ,037 1,296 1, ,058 1, HORSEPOWER ,499 13,124 13, ,211 10,264 10, ,690 7,113 7, ,855 6,068 6, ,045 5,056 5, ,354 4,192 4, ,711 3,389 3, ,314 2,892 2, ,927 2,409 2, HORSEPOWER ,883 22,354 22, ,505 16,882 16, ,975 12,468 12, ,484 10,604 10, ,938 7,423 7, ,741 5,926 5, ,045 5,056 5, ,319 4,149 4, ,087 2,609 2, HORSEPOWER ,405 4,256 4, ,419 3,024 3, ,948 2,435 2, ,623 2,029 2, ,333 1,666 1, ,097 1, ,007 1, HORSEPOWER ,978 7,473 7, ,032 5,040 5, ,057 3,821 3, ,727 3,409 3, ,221 2,777 2, ,462 1,828 1, ,343 1,678 1, ,040 1,300 1, Reducer Size 20 HORSEPOWER ,582 28,228 28, ,570 19,462 19, ,311 14,139 14, ,652 12,065 12, ,917 9,897 9, ,321 7,902 7, ,393 6,742 6, ,425 5,532 5, ,783 3,479 3,479 Bore Size for Right Angle Configuration with Twin Tapered Bushings X X X 48 X X X X X 68 X X X X X X 88 X X X X X X X X 108 X X X X X X 128 X X X X X X 148 X X X X

5 CUSTOMIZED VARIABLE SPEED DRIVE SOLUTIONS Use this Quick Fax form to receive your customized solution quotation To: SYSTEM-1 GROUP Fax: Re: CUSTOMIZED QUOTATION FROM: COMPANY/CUST NO: PHONE: COMPANY/CUST NO: PHONE: Motor HP / Voltage: Reducer Output Speed: Reducer Configuration: Right Angle: In-Line: Offset Parallel: Worm Gear: Mounting: Shaft: Base: Reducer Output Speed: Is High Starting Torque Required? Yes: Variable Speed: Yes: (Circle One) Constant or Variable Torque Output Connection: Softstart Device: Environment: Standard: Extra Tough: Washdown: Division I: Division II: Chain Drive: Synchronous Drive: Coupled: Yes: Classes Groups Temp Code Classes Groups Temp Code Application Description / Other Comments:

6 TO COMPLETE YOUR TOTAL SOLUTION DODGE CAN PROVIDE THE FOLLOWING PERFORMANCE PLUS PRODUCTS PARA-FLEX COUPLINGS D-FLEX COUPLINGS SYNCHRONOUS BELT COUPLINGS GRIP TIGHT BALL BEARINGS The System-1 Group offers an integrated single source for all your mechanical and electrical power transmission needs featuring DODGE and RELIANCE ELECTRIC products. System-1 can optimize your equipment performance and reliability, assist in coordinating multi-product projects, reduce total cost of ownership, and ultimately improve your company s profitability. For a customized conveyor components solution contact the Rockwell Automation System-1 Group. One of our qualified product specialists will provide you with a quotation to meet your needs. Contact the System-1 Group by phone at or by fax at Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, USA, Tel: (1) , Fax: (1) Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC USA, Tel: (1) , Fax: (1) Canada: Rockwell Automation Canada, 296 Walker Drive, Bramalea, Ontario, Canada L6T 4B3, Tel: (1) Europe: Rockwell Automation, Brühlstraße 22, D Elztal-Dallau, Germany, Tel: (49) , Fax: (49) Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore , Tel: (65) , Fax: (65) Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) , Fax: (1) RAPS /03-5M-K This material is not intended to provide operational instructions. Appropriate Rockwell Automation instruction manuals and precautions should be studied prior to installation, operation or maintenance of equipment. Copyright 2003 Rockwell Automation. All rights reserved. Printed in USA. DODGE, RELIANCE ELECTRIC, CALIBRE, QUANTIS, TORQUE-ARM, IMPERIAL, MAXUM, CYCLONE, TYPE E & SYSTEM-1 are trademarks of Rockwell Automation.