50 years of Reliable Field History
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- Noreen Wilkinson
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1 Coupling Comments The No Maintenance, Easy Assembly, Resilient Coupling with High Angular Misalignment up to 10 degrees Center Assembly 70 Deg. Neoprene Rubber in Compression Grade 5 Bolts Steel Flanges Interference Lock Nuts Zinc Plated Surface Pilot Fit Steel Bushings 50 years of Reliable Field History The MORFLEX coupling, a proven winner, can compensate for high angular misalignment and is torsionally flexible. Misalignment working angles range from 1.5 to 10 degrees, making the MORFLEX a unique resilient coupling. The MORFLEX Center Assembly with specially developed neoprene biscuits is responsible for the flexibility of the coupling. Preloading the biscuits in assembly permits them to allow considerable deflection, even with light loads. It also cushions shock loads and absorbs vibration. The Center Assembly design prolongs bearing life of equipment and is failsafe in operation. The MORFLEX Coupling also has a Universal Driveshaft Series for greater shaft separations with a slipjoint construction, allowing universal action to accommodate angular or parallel misalignment. The shaft members are full spline connections, and slide freely under load. Applications for the MORFLEX coupling are abundant, from Small Engines to Fire Truck Pumps, including: Commercial Lawn and Garden Equipment Hydraulic Pumps & Compressors HVAC Units PTO Units Diesel Engine Drives Marine Drives 4
2 Coupling Comments The coupling is available: s 252 through Ranging from 2" to 12" in diameter. Off-the-shelf bore range from 2" to 2 " with standard keyways and setscrews. Maximum.50" bore capacity. Torque capacity up to 1,00 lb-in. Custom bores available in 24 hours or less. MORFLEX is competitively priced to the OEM Market competing against the TB WOODS* SUREFLEX, REXNORD* OMEGA and DODGE* PARAFLEX couplings. See the OEM Price List and Interchange Guide. Major customers include: Carrier Air Steiner Turf Equipment General Electric CNH Global NEMA MOTOR 1750 RPM H.P. Shaft Dia. K OP-FLEX BRAND MORFLEX K OP-FLEX BRAND Drop Out WOODS* SURE FLEX FALK* T1 REX* OMEGA DODGE* PARAFLEX 14T 2 1 TD1 1 ES T 4 1 TD1 1 ES T 1 1 TD1 1 ES T TD1 1 ES T 2 1 TD1 1 ES T SC 1 TD1 1 ES T SC 1 TD1 1 ES2 PS60 1 5/ 21T / 6SC 1 T1 1 ES 1. PS60 1 5/ 215T / 6SC 1 0T1 1 5/ ES 1. PS60 1 5/ 254T / / SC 1 5/ 0T1 1 5/ ES PS60 1 5/ 256T / / SC 1 5/ 0T1 1 5/ ES5 1. PS T SC 1 40T1 2 ES5 1. PS T SC 1 40T1 2 ES5 1. PS T / 9SC 2 50T1 2 ES PS T / 9SC 2 50T1 2 ES20 2. PS T / 70 10SC 2 60T1 2 ES20 2. PS T / 70 10SC 2 60T1 2 ES T SC 2 70T1 ES T SC 2 70T1 ES T SC 0T1 2 ES T SC 0T1 2 ES TS SC 0T1 2 ES TS SC 90T1 4 ES60 4 PS140 2 For any assistance call customer service or engineering at or our coupling specialists at coupling-engineering@emerson-ept.com. *WOODS is a trademark of TB Wood s Incorporated. *FALK is a trademark of The Falk Corporation. *REX is a trademark of Rexnord Industries Inc. *DODGE is a trademark of Reliance Electric Company. These trade names, trademarks and/or registered trademarks of others are used herein for product comparison purposes only, are the property of their respective owners and are not owned or controlled by Emerson Power Transmission Corporation (EPT). EPT does not represent or warrant the accuracy of this document. 5
3 Principle THE MORFLEX PRINCIPLE Specially developed, resilient, non-cold-flow neoprene biscuits are responsible for the flexibility of the MORFLEX coupling. Relative movement between shafts is confined to the controlled displacement of the neoprene. Preloading the biscuits in assembly permits them to allow considerable deflection, even with light load. The shape of the neoprene biscuit has been carefully designed for uniform stress and deflection an important operational advantage and one which contributes greatly to the life of the coupling. MORFLEX couplings can be used in ambient temperatures ranging from 0 F to 200 F. Fig. 1 Preloading of the neoprene trunnion block A Diameter of biscuit in free state. B Diameter of biscuit after insertion into the housing showing the biscuit in a preloaded condition. This preloaded condition and the special shape of the biscuit accommodated any movement through the controlled internal displacement of the neoprene. Fig. Angular deflection A Centerline of biscuit before angular deflection. B Displacement of the neoprene, as indicated by arrows, compensates for angular misalignment of the connected shafts. Fig. 2 Axial displacement resulting from thrust loads A Position of biscuit prior to imposition of thrust load. B Position of biscuit after thrust load has been imposed. The flow of the neoprene permits controlled end float. Thrust loading is transmitted smoothly and uniformly. Fig. 4 Torsional deflection resulting from torque loads and torsional vibration A Centerline of biscuit before application of horizontal load. B Imposition of a torque load increases pressure in the direction of the load, and reduces pressure in the opposite direction. Because of the initial preloaded condition, the neoprene biscuit is still under compression throughout its volume even at maximum torque load. 6
4 Stock Couplings Round Flange Oval Flange Maximum Capacity Approx. Working Parallel Stock Min. w/std. KW Weight of HP per Torque RPM Angle Misalign. Plain s w/22 Over w/ss at Coupling 100 RPM lb. ft. KW 252-O / O O R R R / R R R R R Stock Finished s marked "X" 2 5/ / / / O x x x O x x x x O - x x x x R - - x x x x R x x x x x x R x - x x x x x R x x x x x x x x R x x x - x x R x - x x x x R x x x 1202-R Dimensions A B C D F G H J L T M N P M in. M ax. M in / / 5/ / / / / 4 5/ / / 4 25/64 2 9/ / / / / / / / / / / / /16 25/ / / / STANDARD BORE TOLERANCES Over Nominal Diameter Thru Tolerance " 0 " 4" 0 4 " 5" 0 7
5 Double or C Type HP per 100 RPM Capacity Torque lb. ft. RPM Working Angle Used in Double Morflex Couplings, "CC" 2 single centers, spacer plate and required hardware Assembly Weight Stock Min. Plain s M aximun s Approx. Weight Lbs. w/ss over KW w/ss at 252CC / CC CC CC / CC CC CC CC CC CC Stock s w/std. Keyway and Setscrew marked "x" 2 5/ / / / 2 252CC x x x CC x x x x CC - x x x x CC - - x x x x CC x x x x x x CC x - x x x x x CC x x x x x x x x CC x x x - x x CC x - x x x x CC x x x Oval Flange Round Flange Double or CC Type Couplings Dimensions L T B C F G H J M N P M in. M ax. M in. V W * 252CC /16 2 5/ 5/ / * 02CC 2 9/ / / * 52CC 1 5/ 4 5/ CC 5/ /64 2 9/ / 502CC / CC / CC / / CC 6 5/ 16 5/ / / CC 7 5/ / / 1002CC /16 25/ / * Oval Flanges Supplied. Round Flanges Supplied.
6 Custom Drives MORFLEX DRIVE SHAFTS Hub and Block Assembly Manufacturers of Fork Lift Trucks, Front End Loaders, Backhoes and various types of Farm Equipment normally use a coupling between the engine and hydraulic pump. This coupling is required to take angular and parallel misalignment, have provision for end float, and be able to dampen engine vibrations. Variations of our standard MORFLEX Coupling have been used in these applications. MORFLEX Universal Driveshaft Series S and ST The important feature of this series of MORFLEX Coupling Universal shafts is the slipjoint construction, which makes it provide for applications requiring end float and full universal action to accommodate angular or parallel misalignment. The shaft members are full spline construction, slide freely under load, and have provisions for sealing lubricant in the spline joint. No maintenance is required. MORFLEX Coupling Driveshafts are quiet and do not transmit noise or vibration. Long coupled connections, series ST, are made by welding a tubular shaft between hub and male splined member. MORFLEX Coupling Universal Driveshaft Series T These driveshafts provide full universal action for applications requiring a cushion drive between units of remote or angular location. This combination has the structural advantages of the double MORFLEX Coupling, plus additional capacity for offset and parallel misalignment, which is directly proportional to the length of the floating shaft. Another distinct advantage over conventional driveshafts is that MORFLEX Coupling Driveshafts do not require maintenance or lubrication. They are commonly used with gas or diesel power plants where they contribute greatly toward smooth, quiet operation and long life. 9
7 Radial Coupling Features MORFLEX Radial Couplings provide a lubrication and maintenance-free means of transmitting combined torque and thrust loads. In addition to its torsional flexibility, this heavy-duty coupling: Dampens vibration increasing engine life and decreasing wear and strain on the bearings Cushions peak loads and helps keep noise level low Absorbs thrust and torsional loads entirely through the neoprene biscuits Needs no lubrication or maintenance, eliminating the need to stop the machinery to lubricate the coupling On marine applications the Marine Radial from MORSE brand couplings offers all of the above design features plus... a quieter drive with less propeller noise and greater passenger comfort and less electrolytic action which causes corrosion of bearings and shafts This neoprene biscuit is scientifically designed for uniform stress, linear deflection and for the absorption of vibration. A two-piece housing is clamped around the neoprene biscuits. The trunnion pins are fitted into the outer diameter of the hub and welded, thus becoming an integral part of the unit. The neoprene biscuits are pressed over the trunnion blocks, and are retained by snap rings. 1 - Follow selection procedure on page 92 and refer to capacity curves. 2 - Locate Design Torque on vertical scale. - Determine the THRUST on coupling and locate on the horizontal scale. 4 - Extend both values until they cross. The curve immediately above represents the proper coupling. Ratings 90 Capacity Working Angle Parallel Misalign. RPM Indus. Marine Flywheel Torque HP Per (lb.-ft.) 100 RPM F F F F F F F F F With no thrust. If thrust present, see Selection. STANDARD BORE TOLERANCES Nominal Over Diameters Tolerance Through " " 4" " 5" Important Special attention must be given in machining and installing these couplings. We recommend that the customer do his own machining whenever possible. If large quantities are ordered, it is feasible to do the machining at the factory. Prices for special machining of the case, adapter plate or bore, will be quoted upon request.
8 Industrial Radial Couplings The Industrial Radial Coupling is specifically designed for shaft-to-shaft connection of driver and driven equipment. The large horsepower and torque capacity, combined with its unique thrust carrying ability, make it suited for tough, demanding industrial applications. No maintenance requirement, vibration dampening, and misalignment capability help to reduce down-time and give longer, more reliable service of driving and driven machinery. Flange end view Flange Hub and Case Assembly Coupling Assembly Dimensions Stock Min. Plain Flange N A B C D E F G H J L M H ub M in. * * / / /16 15/16 19/ / / / / / / / * Do not have covers. Assy. Wt. ORDERING PROCEDURE Specify 1. Coupling Number 2. Quantity. Flange & Keyway 4. Hub & Keyway 91
9 Marine Radial Couplings The Marine Radial Coupling is especially designed to replace the propeller shaft half of the rigid-type coupling which normally connects the engine to the propeller shaft on marine installations. Engine and propeller vibration is isolated and absorbed by the coupling, and prevented from reaching the hull, thereby allowing smooth, quiet operation. Electrolysis is halted, and bearing and shaft life increased. a typical adaptation to engine flange Dimensions DIMENSIONS E A B C D F S tock M ax. M in. M ax * / * /2 4 15/ / /16 * / / * / /-1 12 * * * 45 Do not have covers. * Standard adapter plate furnished. Ordering Procedure G H Wt. Lbs. Specify 1. Coupling Number 2. Quantity. & Keyway 4. Adapter plate a. Flange bolt circle diameter b. Number and diameter of bolt holes if tapped, size & number of threads c. Flange pilot diameter male or female 92
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