FALK DRIVE ONE ONE DRIVE FOR ONE WORLD (English Inch)

Transcription

1 FALK DRIVE ONE ONE DRIVE FOR ONE WORLD (English Inch)

2 ONE RELIABLE DRIVE For more than 100 years, the Falk name has earned a reputation for delivering the highest value gear drive solutions in the power transmission industry. The Falk Drive One product family of gear drives carries on this tradition. Its robust yet elegant design integrates the proven features and benefits of past designs with industry-leading innovations derived from our experience with heavy industry s most demanding applications. The result is a new standard in drive reliability and a drive with the design and feature sets that make it easy for you to standardize on one platform for all your mid-to-large-size drive requirements. Falk Drive One Universal Series (Sizes ) Large inspection cover provides easy access for maintenance 6-sided mounting capability allows mounting in any position Precision-ground carburized high strength gearing assures long life and quiet operation Jacking bolt holes simplify installation and alignment Easy-adjust tapered roller bearings offer longer life and simplified maintenance Dipstick with filtered breather allows easy lube checks, helping extend oil/drive life. Falk AirMax optional Internal oil distribution system contributes to long bearing life and cooler running drives Tandem lip seals with greasepurged cavity (Viton high speed) on all shaft extensions help prevent leaks 2

3 Falk Drive One Conveyor Series (Sizes ) In addition to the quality features found on all Falk Drive One units, our Conveyor Series includes unique features to optimize performance and reliability for high capacity belt conveyors, and other critical equipment applications. Falk AirMax breather and sealed dipstick prevent water and contaminant ingress Right or left hand mounting means one spare accommodates both configurations Split housing design facilitates assembly/ disassembly and inspection Housing surface area, a proprietary elevated oil distribution pan and reduced oil sump allow most applications to be cooled with shaft driven fans Large shaft extensions offer simplified installation of shaft couplings and drive accessories Patented internal oil distribution system helps keep vital components properly lubricated and ensures lasting performance All bearings sized for 60,000 L10 a 1.5 Service Factor Falk Magnum No Leak drain back seals w/grease-purged cavity are standard on all shaft extensions Rugged ductile iron housing stands up to high impact and shock service Falk Drive One High Torque Series (Sizes ) Designed for use anywhere slow speed and high torque is required. A large range of standard ratios from 160:1 to 710:1 and madeto-order ratios of 1000:1 and higher ensure a cost competitive drive for all slow speed applications tandem lip seals with grease purge cavity (Viton high speed) on all shaft extensions prevent leaks Higher efficiency than low speed / high torque hydraulic motors save on energy costs year after year Standard accessories such as torque arms, shrink discs, backstops and motor interfaces provide for packaged solutions, from electrical source to driven equipment Stock components reduce lead time Compact size reduces space requirements 3

4 ONE COMPLETE SOLUTION Falk Drive One is designed to be the most reliable drive available for mid-to-large-sized drive requirements. It s also designed to set a new standard for responsiveness to customer needs for comprehensive, cost-effective power transmission solutions. Fewer parts than traditional designs mean even greater reliability and a highly competitive initial cost Parts standardization across sizes means quicker turn times and up to a 75% reduction in parts inventories Pre-packaged complete drive solutions minimize installation time and costs A wide range of sizes and 6-sided mounting flexibility make this solution easy to standardize on no matter where heavy industry takes you around the world Standardized Drives Motorized: Standard brackets, motor adapters and motor mounts accept NEMA and IEC motor frames. Low Ratio: High thermal and high capacity drives are ideal for pump and paper machine applications. High Ratio: Compound drives with an Falk Ultramite gearmotor primary enables unlimited ratio availability. Mixer: Parallel and Right Angle vertical drives offer drywell assembly and positive lubrication of upper bearings. Shaft Mounted Conveyor Drives Alignment-Free: Eliminates motor and driven equipment alignment. Rugged motor flange accommodates standard TD and IEC flanged motors, with fluid or standard couplings. Swing Base: Most flexible design; handles widest assortment of motor/coupling combinations. Bucket Elevator: Inching drive package designed for low maintnance, long life and safety. V-Belt: Top mounted motor with a v-belt connection delivers a compact/cost efficient solution. High Torque Planetary Drives Planetary final stage provides a compact, costeffective alternative to hydraulic and conventional low rpm drives. 4

5 Shaft-Mounted Conveyor Alignment Free Shaft-Mounted Conveyor Swing Base Pump & Paper Low-Ratio Pump & Paper Low Ratio/ High Thermal High-Ratio Parallel & Right Angle Mixer Parallel Vertical Motorized Motor Bracket Mixer Right-Angle Vertical Shaft-Mounted Conveyor Bucket Elevator Motorized Motor Adapter Large Conveyor Parallel Shaft-Mounted Conveyor V-Belt Package High-Torque Planetary Parallel Large Conveyor Right-Angle High-Torque Planetary Right-Angle 5

6 ONE QUICK DRIVE In an increasingly competitive global marketplace, we strive to help you succeed by providing the best overall customer experience through our innovative products and services, exceptional people and speed in everything we do. Quick Ship Falk Drive One design streamlines the manufacturing process 5 DAYS OR LESS Our worldwide network of strategically located Rexnord Build Centers assures rapid availability on a global basis Centralized Build Center utilizes state-of-theart flow manufacturing techniques for reduced lead times throughout North America Quick-Ship drives can be shipped in 1 5 days Quick Select Our commitment to speed includes the Quick Selection Guide, which makes it fast and easy to choose the right Falk Drive One model for your job. Simply look up the application, horsepower and speed Options enable you to select the turnkey solution that best fits your requirements, including motors, drives, fans virtually everything you need is in one complete, convenient package, identified by one part number Quick Repair/ Exchange A comprehensive range of solutions designed to meet your cost and lead time requirements Falk Drive One Repair Kits provide all the bearings, seals, hardware and instructions to do a partial drive rebuild at your facility Falk Drive One Exchange units are remanufactured drives at 75% of new cost, backed by a 3-year warranty. They are available in the Quick-Ship 1-5 day lead time for common ratios. Just order an Exchange Drive, and return the existing drive after replacement for a 25% credit 6

7 Benefits: Improve performance and operating life Cost savings up to 65% over obsolete equipment Better unit and parts availability Easy drop-in replacement 3-year heavy-duty warranty The alternative to: Expensive, obsolete drives Hard-to-get imported components Problem applications Falk Drive One redefining lowest total cost throughout North America and around the world. Quick Change Falk Drive One allows you to easily replace any type and brand of large drive Conveniently upgrade any drive to the lowest total cost leader At the same time, standardize on a single drive platform to maximize your savings over time One Worry-Free Solution Full 3-Year Warranty standard on every Falk Drive One Falk Drive One Worry-Free Option eliminates all periodic maintenance for 3 full years (based on 16 hours of operation per day). Includes a factory fill with Falk GMax 6000 Synthetic Lubricant, Severe Duty Falk AirMax Breather, LTG Grease Purged Seal, and LTG Coupling Lubrication Know-How & Customer Service People: 24/7 support Field service Problem solving support Information: Detailed selection guides Service/parts literature Complete online reference material Distributor+ Added Value Project coordination Installation assistance Field support Spares planning Customer in-plant knowledge 7

8 World Class Customer Service For more than 100 years, the dedicated people of Rexnord have delivered excellence in quality and service to our customers around the globe. Rexnord is a trusted name when it comes to providing skillfully engineered products that improve productivity and efficiency for industrial applications worldwide. We are committed to exceeding customer expectations in every area of our business: product design, application engineering, operations, and customer service. Because of our customer focus, we are able to thoroughly understand the needs of your business and have the resources available to work closely with you to reduce maintenance costs, eliminate redundant inventories and prevent equipment down time. Rexnord represents the most comprehensive portfolio of power transmission and conveying components in the world with the brands you know and trust. Rexnord, Drive One, Ultramite, Steelflex, TA Taper and Renew are registered trademarks of Rexnord Industries, LLC. Falk is a trademark of Rexnord. All rights reserved. WORLDWIDE CUSTOMER SERVICE AUSTRALIA Rexnord Australia Pty. Ltd. Picton, New South Wales Phone: Fax: BRAZIL Rexnord Correntes Ltda. Sao Leopoldo - RS Phone: Fax: CANADA Rexnord Canada Ltd. Scarborough, Ontario Phone: Fax: CHINA Rexnord China Shanghai, China Phone: Fax: EUROPE Rexnord NV/SA Mechelen, Belgium Phone: Fax: Rexnord Kette GmbH Betzdorf, Germany Phone: Fax: LATIN AMERICA Rexnord International, Inc. Milwaukee, Wisconsin Phone: Fax: MEXICO Rexnord S.A. de C.V. Queretaro, Qro. Phone: Fax: SINGAPORE Rexnord International, Inc. Singapore City, Singapore Phone: Fax: UNITED STATES Customer Service Phone: REXNORD ( ) rexnord(state)@rexnord.com Example: rexnordohio@rexnord.com ALL COUNTRIES NOT LISTED Rexnord International Milwaukee, Wisconsin Phone: Fax: international2@rexnord.com Rexnord Industries, LLC 3001 West Canal Street, Milwaukee, WI USA Phone: Fax: /2007 Delzer Litho Printed in USA 2007 Rexnord Industries LLC