220 Series Innova-Flo o
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1 Smart Vortex Flow Meter Features Volumetric flow monitoring of most gases, liquids and steam Smart electronics extends range down to a Reynolds number of 5000 Insertion style allows installation in any pipe two inches and greater Inline versions from 1/2" to 8" Field-configurable without exposing electronics or field wiring to environment Field configurable ranges, outputs and display Rangeability up to 30:1 Temperature up to 750 Fahrenheit Pressure up to 1500 psig In-line and insertion configurations FM approval HRT with full device description standard 5 Harris Court, Bldg. L Monterey C / / FX: 831/ Series Innova-Flo o S Description ierra Instruments Innova-Flo Vortex Flow Meter effectively eliminates the two most common problems associated with conventional vortex flow meters: reduced rangeability and errors caused by pipeline vibrations. Using constant values for the fluid s density and viscosity entered into its memory, the instruments smart electronics automatically corrects for Reynolds numbers down to The Vortex velocity sensor eliminates spurious signals caused by pipeline vibrations and pumps. dditionally, Innova-Flo can be configured to monitor mass flow rate, based on the constant density input. No other flow meter has better field configurability than the intuitive, easy-to-use Innova-Flo. The device s comprehensive menu provides complete self-diagnostics and configuration capability for outputs, ranges, engineering units and totalization. The meter is fully HRT compatible with full device description functionality. The in-line Series 220 meters are available in 0.5, 0.75, 1, 1.5, 2, 3, 4, 6, and 8 inch sizes with NSI flange or wafer flow bodies. The Series 221 insertion meters can be used on pipe sizes from two inches and greater. They are available with flanged or Male NPT process connections. Optional hot-tap hardware including packing gland probe seal, retractor, and isolation valves are also available. The information contained herein is subject to change without notice.
2 In-Line Dimensional Specifications 220 Flanged In-line Side View 5.7 (145) 220 Flanged In-line Outlet View L 220 Wafer Side View 220 Wafer Outlet View L 5.7 (145) H In-Line Table 220 INNOV-FLO SIZES Flow Body Size L H 0.5-inch 150 lb SCH. 80 Flange (116) (376) 300 lb Flange (116) (376) 600 lb Flange (116) (376) Wafer O.D. (116) (376) 0.75-inch 150 lb SCH. 80 Flange (122) (381) 300 lb Flange (122) (381) 600 lb Flange (122) (381) Wafer O.D. (122) (381) 1-inch 150 lb SCH. 80 Flange (126) (381) 300 lb Flange (126) (381) 600 lb Flange (126) (381) Wafer O.D. (71) (376) 1.5-inch 150 lb SCH. 80 Flange (140) (384) 300 lb Flange (140) (384) 600 lb Flange (140) (384) Wafer O.D. (71) (384) 2-inch 150 lb SCH. 80 Flange (153) (389) 300 lb Flange (153) (389) 600 lb Flange (153) (389) Wafer O.D. (389) 3-inch 150 lb SCH. 80 Flange (175) (401) 300 lb Flange (175) (401) 600 lb Flange (175) (401) 15.8 Wafer O.D. (400) 4-inch 150 lb 16.2 SCH. 80 Flange (411) 300 lb 16.2 Flange (411) 600 lb 16.2 Flange (411) Wafer O.D. (119) (412) 6-inch 150 lb SCH. 80 Flange (229) (439) 300 lb Flange (229) (439) 600 lb Flange (229) (439) 8-inch 150 lb SCH. 80 Flange (267) (462) 300 lb Flange (267) (462) 600 lb Flange (267) (462) Insertion Dimensional Specifications Gate Valve inch minimum valve bore 2-inch minimum 2-inch valve size Insertion Table Model Code / Probe Seal / Process Connection CM / Compression / Two-inch Male NPT CF / Compression / 150 lb flange CG / Compression / 300 lb flange CH / Compression / 600 lb flange PM / Packing Gland / Two-inch Male NPT 1 RK2 RK3 RK4 PMR / Packing Gland / Two-inch Male NPT with Retractor 2 PF / Packing Gland / 150 lb flange 1 PFR / Packing Gland / 150 lb flange with Retractor 2 PG / Packing Gland / 300 lb flange 1 PGR / Packing Gland / 300 lb flange with Retractor 2 PHR / Packing Gland / 600 lb flange with Retractor 2 ll dimensions are inches. Millimeters are in parentheses. Certified drawings are available on request. Notes: (1) Can be used with removable retractor. (2) Retractor is permanently mounted to meter.
3 NPT Flanged EXIT NPT Flanged EXIT 221 Compression, Flange 221 Compression, Male NPT 221 Packing Gland, Flange CF CG CH CM PF PG 221 Packing Gland, Male NPT, Retractor 221 Packing Gland, Male NPT 221 Packing Gland, Flange, Retractor max. PMR PM max. PFR PGR PHR 221 INNOV-FLO SIZES Standard Probe Compact Probe Extended Probe B B B 3 (96) 26.2 (66) 21.6 (549.0) 9.8 (249.0) 50.0 (1270.0) 38.2 (970.0) 3 (96) 27.3 (69) 21.6 (549.0) 10.9 (277.0) 50.0 (1270.0) 39.3 (99) 3 (96) 27.2 (691.0) 21.6 (549.0) 10.8 (27) 50.0 (1270.0) 39.2 (996.0) 3 (96) 26.8 (681.0) 21.6 (549.0) 10.4 (26) 50.0 (1270.0) 38.8 (986.0) 40.5 (1029.0) 21.5 (546.0) N/ N/ 52.5 (133) 33.5 (850.9) 40.5 (1029.0) 21.5 (546.0) N/ N/ 52.5 (133) 33.5 (850.9) 40.5 (1029.0) 21.1 (536.0) N/ N/ 52.5 (133) 33.1 (841.0) 40.5 (1029.0) 21.1 (536.0) N/ N/ 52.5 (133) 33.1 (841.0) 40.5 (1029.0) 21.1 (536.0) N/ N/ 52.5 (133) 33.1 (841.0) 40.5 (1029.0) 21.1 (536.0) N/ N/ 52.5 (133) 33.1 (841.0) 40.5 (1029.0) 21.1 (536.0) N/ N/ 52.5 (133) 33.1 (841.0)
4 Dimensional Specifications 220/221 Remote Front View 5.7 (145) STRIGHT PIPE LENGTH REQUIREMENTS (In Number of Internal Diameters, D) Upstream Downstream One 90 elbow before meter 10 D 5 D Two 90 elbows before meter 15 D 5 D Two 90 elbows before meter out of plane (If three 90 bends present, double recommend length) 25 D 10 D Reduction before meter 10 D 5 D Expansion before meter 20 D 5 D Regulator or valve partially closed before meter (If valve wide open, base length requirements on fitting directly preceding it) 25 D 10 D 220/221 Remote Side View Weight 5.1 (130) 3/4-inch NPT, 2 PL Cable in Conduit, Length Specified by Customer (50 Feet Maximum) 8.3 (211) 3/4-inch NPT, 2 PL Junction Box Electronics Enclosure Remote Rear Bracket Mounted Electronics 220 IN-LINE METER Connection NSI 150 lb NSI 300 lb NSI 600 lb Size lb kg lb kg lb kg 0.5-inch flange inch flange inch flange inch flange inch flange inch flange inch flange inch flange inch flange inch wafer inch wafer inch wafer inch wafer inch wafer (257) Mounting Holes for Remote Rear Bracket 0.59 (14.9) 2.81 (71.10) 1.5 (3.8) 221 INSERTION METER Connection Size lb kg Compression Fitting, Male NPT Compression Fitting, 150 lb Flange Compression Fitting, 300 lb Flange Compression Fitting, 600 lb Flange Packing Gland, Male NPT Packing Gland, Male NPT with Retractor Packing Gland, 150 lb Flange Packing Gland, 150 lb Flange with Retractor Packing Gland, 300 lb Flange Packing Gland, 300 lb Flange with Retractor Packing Gland, 600 lb Flange with Retractor (76.2) ll dimensions are inches. Millimeters are in parentheses. Certified drawings are available on request.
5 Performance Specifications ccuracy Process 220 Series In-Line Meters 221 Series Insertion Meters (1) Variable Liquids Gas and Steam Liquids Gas and Steam Volumetric Flow ± 0.7% of rate ± 1% of rate ± 1.2% of rate ± 1.5% of rate Rate over a over a over a over a Notes: (1) ccuracies stated are for the total volumetric flow through the pipe. (2) Nominal rangeability is stated. Precise rangeability depends on fluid and pipe size. Repeatability 0.1% of rate Response Time djustable from 1 to 100 seconds WTER MINIMUM ND MXIMUM FLOW RTES 0.5-In In. 1-Inch 1.5-Inch 2-Inch 3-Inch 4-Inch 6-Inch 8-Inch gpm m 3 /hr Differential Pressure Requirements, P Permanent pressure loss of in-line meters for air at 68 F (20 C) and psi (1.104 bara). Operating Specifications Material Compatibility ny gas, liquid or steam compatible with 316L stainless steel, C276 hastelloy or 105 carbon steel. Not recommended for multi-phase fluids ny gas, liquid or steam compatible with 316L stainless steel. Not recommended for multi-phase fluids. Flow Rates Typical volumetric flow ranges are given in the following table. Precise flow ranges depend on the fluid and pipe size. 221 insertion meters are applicable to pipe sizes from 2 inch and greater. Consult factory for detailed sizing program. Note: (1) Standard Conditions are 70 F and 1 atmosphere. Permanent pressure loss of in-line meters for water at 68 F (20 C). IR MINIMUM ND MXIMUM FLOW RTES (scfm) (1) Pressure 0.5-In In. 1-Inch 1.5-Inch 2-Inch 3-Inch 4-Inch 6-Inch 8-Inch 0 psig psig psig psig psig psig STURTED STEM MINIMUM ND MXIMUM FLOW RTES (lb/hr) Pressure 0.5-In In. 1-Inch 1.5-Inch 2-Inch 3-Inch 4-Inch 6-Inch 8-Inch 5 psig psig psig psig psig psig Linear Range Smart electronics corrects for lower flow down to a Reynolds number of 5,000. The Reynolds number is calculated using the fluid density and viscosity entered into the memory. Rangeability depends on the fluid, process conditions, and pipe size. Consult factory for your application. Velocity rangeability under ideal conditions is as follows: Liquids 30: foot per second velocity minimum 30 feet per second velocity maximum Gases 30: feet per second velocity minimum 300 feet per second velocity maximum
6 Process Fluid Pressure Process Fluid & mbient Temperature Process Fluid Standard Temperature Sensor: -40 to 400 F (-40 to 205 C) Medium Temperature Sensor: 40 to 500 F ( 40 to 260 C) High Temperature Sensor: 250 to 750 F (120 to 400 C) mbient Operating: 5 to 140 F ( 20 to 60 C) Storage: 40 to 150 F ( 40 to 65 C) 0 to 98% relative humidity, non-condensing conditions Power Requirements Loop powered, 12 to 36 VDC 220 PRESSURE RTINGS PROCESS CONNECTION MTERIL RTING Flanged 316L Stainless Steel 150, 300, 600 lb 105 Carbon Steel C276 Hastelloy Wafer 316L Stainless Steel 600 lb 105 Carbon Steel C276 Hastelloy 221 PRESSURE RTINGS Probe Process Ordering Seal Connection Material Rating Code Compression Fitting 2-inch Male NPT 316 L SS NSI 600 lb CM 2-inch 150 lb flange 316 L SS NSI 150 lb CF 2-inch 300 lb flange 316 L SS NSI 300 lb CG 2-inch 600 lb flange 316 L SS NSI 600 lb CH Packing Gland 2-inch Male NPT 316 L SS 50 psig PM 2-inch 150 lb flange 316 L SS 50 psig PF 2-inch 300 lb flange 316 L SS 50 psig PG Packing Gland with Removable Retractor 2-inch Male NPT 316 L SS NSI 300 lb PM, RR 2-inch 150 lb flange 316 L SS NSI 150 lb PF, RR 2-inch 300 lb flange 316 L SS NSI 300 lb PG, RR Packing Gland with Permanent Retractor 2-inch Male NPT 316 L SS NSI 300 lb PMR 2-inch 150 lb flange 316 L SS NSI 150 lb PFR 2-inch 300 lb flange 316 L SS NSI 300 lb PGR 2-inch 600 lb flange 316 L SS NSI 600 lb PHR Output Signals nalog Field rangeable linear, 4-20 m output signal, 1000 ohms maximum loop resistance, selected by user for volumetric flow rate or mass flow rate Pulse Field rangeable volume/pulse output for totalization is a 50-millisecond duration pulse operating a solid-state relay capable of switching 40 VDC, 40 m maximum Display lphanumeric 2 x 16 LCD digital display Six push buttons (up, down, right, left, enter, exit) operable either directly on the display panel or with a hand-held magnet through the display glass of the explosion-proof enclosure Viewing at 90 mounting intervals Totalizer Based on user-determined flow units, nine full digits with rollover at 4,294,967,295. Total stored in non-volatile memory Physical Specifications Wetted Materials L stainless steel standard C276 hastelloy or 105 carbon steel optional L stainless steel Teflon packing gland below 500 F (260 C) Graphite packing gland above 500 F (260 C) Enclosure NEM 4X cast enclosure Electrical Ports Two 3/4-inch female NPT ports Mounting Connections Wafer or 150, 300, 600 lb NSI flange Permanent Installation: Two inch Male NPT; 150, 300, 600 lb NSI flange with compression fitting probe seal Hot Tap (1) Installation: Two inch Male NPT; 150, 300, 600 lb NSI flange; and optional retractor with packing gland probe seal Note: (1) Removable under line pressure. Mounting Position No effect Meter must be perpendicular within ± 5 of the pipe centerline FM pprovals Explosion proof for Class 1, Division 1, Groups B, C & D. Dust-ignition proof for Class II/III, Division 1, Groups E, F & G. NEM Type 4x and IP66 T6 at Tamb=60 C Optional Certifications Construction and Inspection (NSI/SME B31.3) Materials (NCE MR-01-75(90) Teflon is a registered trademark of DuPont.
7 Ordering the Model 220 PRENT MODEL NUMBER 220 Innova-Flo In-Line Vortex Flow Meter 220 FLOW BODY 316L STINLESS STEEL 150 lb 300 lb 600 lb Wafer Size F2 G2 H2 W2 0.5-inch F3 G3 H3 W inch F4 G4 H4 W4 1-inch F5 G5 H5 W5 1.5-inch F6 G6 H6 W6 2-inch F7 G7 H7 W7 3-inch F8 G8 H8 W8 4-inch F9 G9 H9 N/ 6-inch F10 G10 H10 N/ 8-inch FLOW BODY 105 CRBON STEEL FC2 GC2 H2 WC2 0.5-inch FC3 GC3 H3 WC inch FC4 GC4 HC4 WC4 1-inch FC5 GC5 HC5 WC5 1.5-inch FC6 GC6 HC6 WC6 2-inch FC7 GC7 HC7 WC7 3-inch FC8 GC8 HC8 WC8 4-inch FC9 GC9 HC9 N/ 6-inch FC10 GC10 HC10 N/ 8-inch FLOW BODY C276 HSTELLOY FH2 GH2 H2 WH2 0.5-inch FH3 GH3 H3 WH inch FH4 GH4 HH4 WH4 1-inch FH5 GH5 HH5 WH5 1.5-inch FH6 GH6 HH6 WH6 2-inch FH7 GH7 HH7 WH7 3-inch FH8 GH8 HH8 WH8 4-inch ELECTRONICS MOUNTING E2 NEM 4X Mounted on Probe E4 Remote NEM 4X Enclosure (Maximum cable length 50 feet, 17 m) PROCESS TEMPERTURE ST Standard -40 to 400 F (-40 to 205 C) MT Medium 40 to 500 F ( 40 to 260 C) HT High 250 to 750 F (120 to 400 C) CCESSORIES (Consult Factory) Material Certificates, Pressure Certificates, Certificate of Conformance, NCE Certification SIERR INSTRUMENTS, NORTH MERIC 5 Harris Court, Building L Monterey, California (800) (831) Fax (831) SIERR INSTRUMENTS, EUROPE Bijlmansweid RE Egmond a/d Hoef The Netherlands +31 (0) Fax +31 (0) SIERR INSTRUMENTS, SI Tomson Centre N, 188 Zhang Yang Rd., Pu Dong New District, Shanghai, P.R. China fax
8 Ordering the Model 221 PRENT MODEL NUMBER 221 Innova-Flo Insertion Vortex Flow Meter 2212 PROBE LENGTH LS Standard Probe LC Compact Probe LE Extended Probe ELECTRONICS MOUNTING E2 NEM 4X Mounted on Probe E4 Remote NEM 4X Enclosure (Maximum cable length 50 feet, 17 m) PROCESS TEMPERTURE ST Standard -40 to 400 F (-40 to 205 C) MT Medium 40 to 500 F ( 40 to 260 C) HT High 250 to 750 F (120 to 400 C) PROCESS CONNECTIONS CM Compression (2-inch, Male NPT) CF Compression (2-inch, 150 lb Flange) CG Compression (2-inch, 300 lb Flange) CH Compression (2-inch, 600 lb Flange) PM Packing Gland (2-inch, Male NPT) PMR Packing Gland (2-inch, Male NPT with Permanent Retractor) PF Packing Gland (2-inch, 150 lb Flange) PFR Packing Gland (2-inch, 150 lb Flange with Permanent Retractor) PG Packing Gland (2-inch, 300 lb Flange) PGR Packing Gland (2-inch, 300 lb Flange with Permanent Retractor) PHR Packing Gland (2-inch, 600 lb Flange with Permanent Retractor) CCESSORIES (Consult Factory) Removable Retractor, Gate Valves, Material Certificates, Pressure Certificates, Certificate of Conformance, NCE Certification SIERR INSTRUMENTS, NORTH MERIC 5 Harris Court, Building L Monterey, California (800) (831) Fax (831) SIERR INSTRUMENTS, EUROPE Bijlmansweid RE Egmond a/d Hoef The Netherlands +31 (0) Fax +31 (0) SIERR INSTRUMENTS, SI Rm. 618, Tomson Centre 188 Zhang Yang Rd Pu Dong New District, Shanghai, P.R. China /22 fax B.1 11/05
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