Product Data Sheet , Rev GA Catalog Content

Transcription

1 HIGHLY ACCURATE SMALL-BORE FLOW MEASUREMENT CAPABILITY WITH MINIMAL INSTALLATION AND MAINTENANCE REQUIREMENTS Improves accuracy and repeatability in 1 /2-in., 1-in., and 1 1 /2-in. line sizes Reduces leak points by over 50% and line plugging in minimized Improves reliability with consistent installations Multivariable measurement for gas and steam Models 1195, ProPlate and Mass ProPlate Content ProPlate, Mass ProPlate, and Model page Flow-59 How to Order page Flow-60 ProPlate Flowmeter page Flow-61 Specifications page Flow-61 Hazardous Locations Certificates page Flow-63 ProPlate Ordering Information page Flow-64 Mass ProPlate Flowmeter page Flow-67 Specifications page Flow-67 Hazardous Locations Certificates page Flow-69 Mass ProPlate Ordering Information page Flow-70 Model 1195 Integral Orifice page Flow-73 Specifications page Flow-73 Model 1195 Ordering Information page Flow-75 Dimensional Drawings page Flow-78 DP-Flow Transmitter Configuration Data Sheet (CDS) page Flow-101 DP-Flow Fluid Data Sheet (FDS) page Flow-105

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3 Improves accuracy and repeatability in 1 /2-in., 1-in., and 1 1 /2-in. line sizes Using an integral orifice flowmeter solution will eliminate the three measurement inaccuracies measurement recorded in small orifice line installations. 1. The Model 1195 integral orifice honed body reduces ID uncertainty 2. By inserting precision bored upstream and downstream sections of pipe, the velocity profile distortion due to pipe roughness is reduced 3. The self-centering design of the Model 1195 Integral Orifice Plate eliminates plate misalignment Using integral orifice flowmeter solutions will greatly improve measurement accuracy and repeatability. Reduces leak points by over 50% and line plugging in minimized The integral orifice flowmeter solutions eliminate impulse lines, decreasing leaks point by over 50%. Line plugging will be minimized through direct mounting because long lines, small-bore ports, and crevices will be eliminated, reducing maintenance costs. Improves reliability with consistent installations Decreases start-up time due to the flexibility of numerous process connection options. The direct mount design eliminates field welding and unique impulse line. Multivariable measurement for gas and steam Measuring mass flow (base volumetric) in Gas and Steam reduces process variability. The Embedded Flow Software re-calculates ALL flow coefficients and calculates density and mass flow in Real Time. Coupled with Rosemount DP technology, the Rosemount Integral Orifice Flowmeter solution is designed to maximize performance in real-world conditions. Rosemount DP Flow Solutions Integral Orifice Flowmeter Series Family of integral orifice assemblies offers unsurpassed accuracy. Available in 1 /2-in. (10 mm) to 1 1 /2-in. (40 mm) line sizes. See product data sheet Models 1495, 1496, and 1497 Orifice Series A comprehensive offering of orifice plates, flange unions, and meter sections. Available in 2-in. (50 mm) to 30-in. (760 mm) line sizes. See product data sheet Model 405P Compact Orifice A low-cost, reliable solution for utility flow applications. Available in 1 /2-in. (10 mm) to 4-in. (100 mm) line sizes. See product data sheet Annubar Flowmeter Series A series of highly accurate and repeatable insertion-type flowmeters. Available in 2-in. (50 mm) to 72-in. (1800 mm) line sizes. See product data sheet Flow-59

4 1. Complete the Configuration Data Sheet (CDS). Fill out the Fluid Data Sheet (FDS) for custom fluid or natural gas (optional for Model 1195). 2. Determine the orifice plate bore size using the Instrument Toolkit sizing and product selection tool. Rosemount Inc. will calculate the bore size if quality code QBC is selected 3. Select the Flowmeter ProPlate, Mass ProPlate, or Model 1195 Integral Orifice Body material: 316 SST or Hastelloy C-276 Process connection: ProPlate and Model 1195 are available with a threaded or socket weld body or pipe extensions with flanged, threaded, or bevelled ends. Mass ProPlate is available with pipe extensions only (pipe material and flanges are the same material as the body). Orifice Plate material: 316 SST, Hastelloy C-276, or Monel 400 Bore size from Instrument Toolkit Bolt material: SST (standard) CS (for high temperature applications) ProPlate or Mass ProPlate Direct or remote mount transmitter and manifold Static line pressure (Mass ProPlate only) Transmitter Housing Material (aluminum or SST) Local LCD Meter (optional) Hazardous Locations Approvals (optional) Quality Codes (optional) Temperature Sensors (standard on Mass ProPlate) Flow-60

5 SPECIFICATIONS Functional Service Liquid Gas Steam Pipe Size 1 /2-in. (15 mm) 1-in (25 mm) 1 1 /2-in. (40 mm) DP Range Range 2 0 to 250 inh 2 0 (0 to mbar) Output 4-20 ma ADC, flow rate output. Digital HART protocol superimposed on 4-20 ma signal, available to any host that conforms to the HART protocol. Power Supply External power supply required. Standard transmitter (4-20 ma) operates on VDC with no load ma Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply. NOTE HART Communication requires a minimum loop resistance of 250 ohms. For CSA approval, power supply must not exceed 42.4 V. Temperature Limits Ambient Storage 50 to 230 F ( 46 to 110 C) With Integral Meter: 40 to 185 F ( 40 to 85 C) Process Integral Mount 40 to 450 F ( 40 to 232 C) Remote Mount 148 to 850 F ( 100 to 454 C) (1) Damping Analog output response to a step input change is user selectable from 0 to 36 seconds for one time constant. This software damping is in addition to sensor module response time. Humidity Limits 0 100% relative humidity Turn-on Time Performance within specification less than two seconds after power is applied. Physical Electrical Considerations 1 /2 14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block Material of Construction Orifice Plate 316/316L SST Hastelloy C-276 Monel 400 Body 316 SST (CF8M), material per ASTM A351 Hastelloy C (CW12MW), material per ASTM A494 Flange and Pipe Material (If Applicable) 316/316L SST. Flange pressure limits are per ANSI B16.5 for 316 SST material per A182. Flange face finish per ANSI B16.5, 125 to 250 RMS. Pipe meets ASTM A312. Body Bolts/Studs ASTM A193 Gr B8M studs for body bolt/stud material codes C and D SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud material option code G for high temperatures. Transmitter Connection Studs ASTM A193 Gr B8M studs Gaskets/O-rings Glass filled Teflon (PTFE) Optional high temperature Inconel X-750 (1) Gaskets and o-rings must be replaced each time the Model 1195 is disassembled for installation or maintenance. Process-Wetted Parts Integral Manifolds 316 SST Hastelloy (1) Provided when bolt material option code G is chosen. Flow-61

6 Remote Manifolds 316 SST Hastelloy Transmitter Vent Valves and Process Flanges 316 SST Hastelloy Process Isolating Diaphragms 316L SST Hastelloy O-rings Glass-filled TFE Integral Manifold O-Rings Teflon (PTFE) Non-Wetted Parts Sensor Module Fill Fluid Silicone oil Cover O-rings Buna-N Remote Mounting Brackets SST Sensor mounting (including nuts, bolts, and gasket) SST (CS optional for high temperature) Electronic Housing Low copper aluminum, NEMA 4x, IP65 SST (optional) Paint Polyurethane Bolts CS SST Weight The following weights are approximate Line Size With Body With Flanged Piping (1) lb kg lb kg 1 /2-in. (15 mm) in. (25 mm) /2-in. (40 mm) (1) As supplied with standard lengths, ANSI Class 150 flanges. Performance Stability ±0.25% of URL for 5 years Time Response (Electronics only) Dead time (T d ): 45 ms (nominal) Time constant (T c ): 55 ms Update Rate: 20 times per second (minimum) Vibration Effect Less than 0.1% of URL per gram when tested from 15 to 2000 Hz in any axis relative to pipe-mounted process conditions. Power Supply Effect Less than 0.005% of calibrated span per volt. RFI Effect 0.1% of span from 20 to 1000 MHz and for field strength up to 30 V/m Ambient Temperature Effect Per 50 F (28 C) ±0.0188% URL % span Spans from 1:1 to 10:1 ±0.038% URL % span Spans from 10:1 to 100:1 Range 1: ±0.18% URL % span Mounting Position Effect Zero shifts up to 2.5 WS (0.62 kpa), which can be calibrated out. No span effect. Static Pressure Effect Zero error (can be calibrated out at line pressure) ±0.1% UR/1000 psi (6.9 MPa) for line pressures from 0 to 2000 psi (0 to13.7 MPa) ±0.2% UR/1000 psi (6.9 MPa) for line pressures from 0 to 2000 psi (0 to 13.7 MPa) Range 1: +0.25% of URL/1000 psi (6.9 MPa) Transmitter Fill Silicone filled (Model 3051CD pressure transmitter) Orifice Type Square edged orifice bore size in and larger Quadrant edged orifice bore size (for 1 /2-in. line size only) in in in in NOTE Bodies contain corner tapped pressure ports. Flow-62

7 TABLE 1. ProPlate Discharge Coefficient Uncertainty = d OrificePlateBore BodyID Uncalibrated Discharge Coefficient Uncertainty (1)(2) (1) Coefficient uncertainties for beta 0.1 to 0.6 assume a bore Reynolds Number of 1500 or greater is required. For bore sizes beta 0.6 to 0.8, a bore Reynolds Number of 10,000 or greater is necessary. (2) Calibrated ProPlate available with associated piping only. Not available with Process Connections option codes T1 or S1. Water Calibrated With Associated Piping Without Associated Piping Liquids Gas Steam < % 5.0% 0.1 < < % 2.5% 0.75% 1.2% 1.2% % 1.5% 0.25% 0.5% 0.5% 0.6 < < % 3.0% 0.75% 1.0% 1.0% HAZARDOUS LOCATIONS CERTIFICATES Factory Mutual (FM) Approvals E5 Explosion-proof for Class I, Division 1, Groups B, C, and D. Dust-ignition proof for Class II, Division 1, Groups E, F, and G. Dust-ignition proof for Class III, Division 1. NEMA 4x. Factory sealed. I5 Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1 when connected in accordance with Rosemount drawing and (when used with a Model 275 HART communicator), or (when used with Model 268 Communicator). Temperature Code T4. Non-incendive for Class I, Division 2, Groups A, B, C, and D. NEMA 4x. Factory sealed. K5 Combination of E5 and I5. NEMA 4x. Factory sealed. FM Approved Entity Parameters (1) V max = 40 Vdc I max = 165 ma I max = 225 ma I max = 160 ma (option code T1) P max = 1 W C i = 0.01 F (output code A) L i = 10 mh L i = 1.05 mh (output code A with option code T1) Groups A G A G C G A G A G A G A G A G (1) When connected in accordance with Rosemount drawings and (for use with Model 275 HART Communicator), or with (for use with the Model 268 Communicator). Canadian Standards Association (CSA) Approvals C6 Explosion-proof for Class I, Division 1, Groups C and D. Dust-ignition proof for Class II, Division 1, Groups E, F, and G. Dust-ignition proof for Class III, Division 1. Suitable for Class I, Division 2, Groups A, B, C, and D. CSA Enclosure-Type 4x. Factory sealed. Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawing Temperature Code T3C. CSA Enclosure-Type 4x. Factory sealed. CSA Approved Barriers (1) Output 30 V, V, V, V, V, 150 Supply 28 V, 300 Return 10 V, 47 Supply 30 V, 150 Return 10 V, 47 Groups A D C D A D C D (1) When connected in accordance with Rosemount drawings and CENELEC Approvals ED Explosion-proof EEx d IIC T5 (T amb = 70 C); EEx d IIC T6 (T amb = 40 C) Enclosure Type: IP65 ID Intrinsically Safe EEx ia IIC T5 (T amb = 45 to 40 C); EEx ia IIC T4 (T amb = 45 to 70 C) Enclosure Type: IP65 U i = 30 V dc I i = 200 ma P i = 0.9 W C i = 0.01 F (output code A) L i = 0 Flow-63

8 PROPLATE ORDERING INFORMATION TABLE 2. ProPlate Ordering Table Model Product Description P95 ProPlate Flowmeter Assembly (includes Range 2 DP sensor, 0 to 250-in. H20 (0 to 623 mbar) Code Body Material S 316 SST H Hastelloy C-276 Code Line Size /2 in. (15 mm) in. (25 mm) /2-in (40 mm) Code Process Connection Body ID 1 /2-in. (15 mm) T1 NPT Female Body in. ( mm) S1 (1) Socket Weld Body (shipped unassembled) in. ( mm) P1 Pipe Ends NPT P2 A1 A3 A6 D1 D2 D3 Pipe Ends Beveled (prepared for welding) ANSI Class 150 RF ANSI Class 300 RF ANSI Class 600 RF DIN, PN 16 DIN, PN 40 DIN, PN 100 P9 Special process connection Code Orifice Plate Material S 316 SST H Hastelloy C-276 M Monel 1-in. (25 mm) in. (26.65 mm) in. (26.65 mm) 1 1 /2-in. (40 mm) 1.50-in. (38.1 mm) 1.50-in. (38.1 mm) Flange and pipe materials are the same as orifice body material selected. Code Bore Size Code Bore Size Code Bore Size Line Size: ½ in. Line Size: 1-in. Line Size: 1½-in. in. mm in. mm in. mm (2) (2) (2) (2) (2) (2) (2) (2) XXXX (3) Special Bore Size (0.15 to XXXX (3) Special Bore Size 0196 (2) in (3.81 to mm)) (0.295 to in 0260 (2) (7.493 to mm)) 0340 (2) XXXX (3) Special Bore Size (0.066 to in. (1.676 to mm)) Flow-64

9 TABLE 2. ProPlate Ordering Table Code Transmitter/Body Bolt Material (4) C (5) 316 SST (ASTM A193 Gr B8M) (1 1 /2-in. transmitter studs) G (6) CS bolts for high temperature (850 F) (SAE J429 Gr8) (with A193 Grade B8M transmitter studs) Code D5 D6 D7 D8 R5 R6 R7 R8 Code A Code Transmitter Connection System Direct Mount 3-valve Manifold, SST Direct Mount 3-valve Manifold, Hastelloy-C Direct Mount 5-valve Manifold, SST Direct Mount 5-valve Manifold, Hastelloy-C Remote Mount 3-valve Manifold, SST Remote Mount 3-valve Manifold, Hastelloy-C Remote Mount 5-valve Manifold, SST Remote Mount 3-valve Manifold, Hastelloy-C Output 4 20 ma with digital signal based on HART linear with flow Transmitter Housing Material/Conduit Entry Size A Epoxy-poly-alum 1 /2-in. 14 NPT B Epoxy-poly-alum CM20 D Epoxy-poly-alum PG 13.5 D Epoxy-poly-alum G 1 /2 J 316 SST 1 /2-in. 14 NPT K 316 SST CM20 L 316 SST PG 13.5 Code Options Temperature Sensor (7) (not available with process connection option codes T1 or S1) TR Remote thermowell and RTD TX Remote thermowell and RTD, FM explosion-proof T9 Special temperature sensor Meter 1 LCD Meter (Rate) Aluminum Housing 2 LCD Meter (Rate) SST housing Calibration CL Discharge coefficient verification (not available for bore sizes less than in) CZ Special calibration Hazardous Locations Certificate C6 CSA Explosion-Proof and Intrinsic Safety E5 FM Explosion-Proof ED CENELEC Explosion-Proof I5 FM Intrinsic Safety ID CENELEC Intrinsic Safety K5 FM Explosion-Proof and Intrinsic Safety Optional Connection G DIN Transmitter Connection Optional Line Size 8 Schedule 80 Line Size ( 1 /2-in. and 1-in. line sizes only; not valid with 1 1 /2-in. line size or process connection option code PI) Optional Special Length X Special pipe length specify dimensions (Not valid with process connection option codes T1 Optional Bore Calculation QBC Bore Calculation (must provide complete CDS with order) Code Conformance Q21 (8) ANSI B31.1 Q23 (8) ANSI B31.3 Q28 (8) ANSI B31.8 Q29 NACE MR Flow-65

10 TABLE 2. ProPlate Ordering Table Special Procedure QI7 Inspection and Performance Certificate QSP Cleaning for special processes Q40 Calibrations Data Certificate (transmitters) QM8 (9) Material Certification per ISO B and EN B Q84 (9) Combination of EN B Material and Calibration Data (transmitter certificate) Q99 Specify Special Procedures Typical Model Number: P95 S 010 A1 S 0345 A D5 A A (1) To improve pipe perpendicularity for gasket sealing, socket diameter D is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket diameter D to ensure proper fit. (2) Best flow coefficient uncertainty (0.2 b 0.6). (3) Special bores are available as specified between smallest and largest standard bore sizes offered. Cannot be smaller than in 1 /2-in line size. (4) Body bolts are the same material as specified for the mounting bolts for transmitter/body bolt material option code C. (5) Standard bolting for direct assembly to most manifolds and pressure transmitters (including the Model 1151). (6) Not available with Direct Mount Transmitter/Manifold. (7) Thermowell material is the same as the Model 1195 body material. If temperature sensor option code T9 is selected, the length of the downstream piping section may increase. Option code T9 also requires that special length option code 'X' be specified. (see Dimensional Drawings on page Flow-78). (8) Not available with DIN Process Connection option codes D1, D2, or D3. (9) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable. Flow-66

11 SPECIFICATIONS Functional Service Liquid Gas Steam Pipe Size 1 /2-in. (15 mm) 1-in (25 mm) 1 1 /2-in. (40 mm) Range and Sensor Limits Static Pressure Ranges Range 3: psia ( KPaA) Range 4: psia ( KPaA) Range C:0-800 psig ( KPaG) Range D: psig ( KPaG) DP Range 2 0 to 250 inh 2 0 (0 to mbar) Process Temperature Ranges Integral Transmitter 40 to 450 F ( 40 to 232 C) Remote Mount Transmitter 148 to 850 F ( 100 to 454 C) Output Two wire 4 20 ma, user-selectable for DP, AP, Pt, or mass flow. Digital HART protocol super imposed on 4 20 ma signal, available to any host that conforms to the HART protocol. Power Supply External power supply (or PS120/PS240 option) required. Operates on VDC with no load. Humidity Limits 0 100% relative humidity Load Limitations Maximum loop resistance is determined by the external power supply voltage level. NOTE Communication requires a minimum loop resistance of 250 ohms. For CSA approval, power supply must not exceed 42.4 VDC. Turn-on Time Performance within specification seconds after power is applied. Damping Response to step input change can be user selected from 0 to 29 for one-time constant. This in addition to sensor response time of 0.2 seconds Electrical Considerations 1 /2 14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block. Physical Electrical Considerations 1 /2 14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block Material of Construction Orifice Plate 316/316L SST Hastelloy C-276 Monel 400 Body 316 SST (CF8M), material per ASTM A351 Hastelloy C (CW12MW), material per ASTM A494 Flange and Pipe Material (If Applicable) (1) 316/316L SST. Flange pressure limits are per ANSI B16.5 for 316 SST material per A182. Flange face finish per ANSI B16.5, 125 to 250 RMS. Pipe meets ASTM A312. Body Bolts/Studs ASTM A193 Gr B8M studs for body bolt/stud material codes C and D SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud material code G Transmitter Connection Studs ASTM A193 Gr B8M studs Gaskets/O-rings Glass filled Teflon (PTFE) Optional high temperature Inconel X-750 Gaskets and o-rings must be replaced each time the Model 1195 is disassembled for installation or maintenance. Process-Wetted Parts Process Isolating Diaphragms 316L SST Hastelloy (1) Includes integral thermowell and RTD. Flow-67

12 Internal Orifice Body O-Rings Glass-filled Teflon (PTFE) Inconel for high temperatures Integral Manifold O-Rings Teflon (PTFE) Non-Wetted Parts Sensor Module Fill Fluid Silicone oil Electronics Cover O-rings Buna-N Remote Mounting Brackets SST Sensor mounting (including nuts, bolts, and gasket) SST (standard) CS (for high temperature applications) Integral and Remote Manifolds 316 SST Hastelloy Transmitter Vent Valves and Process Flanges 316 SST Hastelloy Electronic Housing Low copper aluminum, NEMA 4x, IP65 SST Paint Polyurethane Bolts CS SST RTD SST Weight The following weights are approximate Line Size With Body With Flanged Piping (1) lb kg lb kg 1 /2-in. (15 mm) in. (25 mm) /2-in. (40 mm) Performance Differential Pressure Ambient Temperature Effect per 50 F (28 C) ±0.25% of URL % of span Spans from 1:1 to 30:1 ±0.035% of URL % of span Spans from 30:1 to 100:1 Static Pressure Effect Zero error = ±0.1% URL per 1000 psi (6.894 kpa) Span error = ±0.2% of reading per 1000 psi (6.894 kpa) Stability ±0.1% of URL for 12 months Transmitter Fill Silicone filled (Model 3095MV pressure transmitter) Absolute/gage Pressure Ambient Temperature Effect per 50 F (28 C) ±0.05% of URL % of span (spans from 1:1 to 30:1) ±0.06% of URL % of span (spans from 30:1 to 100:1) Process Temperature Ambient Temperature Effect per 50 F (28 C) ±0.36 F (0.20 C) for process temperature from 40 to 185 F ( 40 to 85 C) ±(0.64 F (0.36 C) % of reading) for process temperatures from 185 to 400 F (85 to 204 C) TABLE 3. Mass ProPlate Flow Rate Uncertainty = OrificePlateBore BodyID With Associated Piping 0.1 < < % % 0.6 < < % (1) As supplied with standard lengths, ANSI Class 150 flanges. Orifice Type Square edged orifice bore size in and larger Quadrant edged orifice bore size (for 1 /2-in. line size only) in in in in NOTE Bodies contain corner tapped pressure ports. Flow-68

13 HAZARDOUS LOCATIONS CERTIFICATES Factory Mutual (FM) Approvals A Explosion-proof for Class I, Division 1, Groups B, C, and D. Dust-ignition proof for Class II, Division 1, Groups E, F, and G. Dust-ignition proof for Class III, Division 1. NEMA 4x. Factory sealed. Install per Rosemount drawing B Combination of approval code A and the following: Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 2, Groups E, F, and G; Intrinsically safe for Class III, Division 1. Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature code T4. Install per Rosemount drawing Canadian Standards Association (CSA) Approvals C Explosion-proof for Class I, Division 1, Groups C and D. Dust-ignition proof for Class II, Division 1, Groups E, F, and G. Dust-ignition proof for Class III, Division 1. Suitable for Class I, Division 2, Groups A, B, C, and D. CSA Enclosure-Type 4x. Factory sealed. Rosemount drawing D Combination of approval code C and the following: Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings Temperature code T3C. KEMA/CENELEC Approvals H Explosion-proof EEx d IIC T5 (T amb = 70 C); EEx d IIC T6 (T amb = 40 C) Enclosure Type: IP65 F Intrinsically Safe EEx ia IIC T5 (T amb = 45 to 40 C); EEx ia IIC T4 (T amb = 45 to 70 C) U i = 30 V dc I i = 200 ma= P i = 1.0 W C i = uf (output code A) L i = 0 Flow-69

14 MASS PROPLATE ORDERING INFORMATION TABLE 4. Mass ProPlate Ordering Table Model Product Description M95 Mass ProPlate Flowmeter Assembly (includes Range 2 DP sensor, 0 to 250-in. H20 (0 to 623 mbar) Code Body Material S 316 SST H Hastelloy C-276 Code Line Size /2 in. (15 mm) in. (25 mm) /2-in (40 mm) Code Process Connection Body ID 1 /2-in. (15 mm) T1 NPT Female Body in. ( mm) S1 (1) Socket Weld Body (shipped unassembled) in. ( mm) P1 Pipe Ends NPT P2 A1 A3 A6 D1 D2 D3 Pipe Ends Beveled (prepared for welding) ANSI Class 150 RF ANSI Class 300 RF ANSI Class 600 RF DIN, PN 16 DIN, PN 40 DIN, PN 100 P9 Special process connection Code Orifice Plate Material S 316 SST H Hastelloy C-276 M Monel 1-in. (25 mm) in. (26.65 mm) in. (26.65 mm) 1 1 /2-in. (40 mm) 1.50-in. (38.1 mm) 1.50-in. (38.1 mm) Flange and pipe materials are the same as orifice body material selected. Code Bore Size Code Bore Size Code Bore Size Line Size: ½ in. Line Size: 1-in. Line Size: 1½-in. in. mm in. mm in. mm (2) (2) (2) (2) (2) (2) (2) (2) XXXX (2) Special Bore Size (0.15 to XXXX (2) Special Bore Size 0196 (2) in (3.81 to mm)) (0.295 to in 0260 (2) (7.493 to mm)) 0340 (2) XXXX (2) Special Bore Size (0.066 to in. (1.676 to mm)) Flow-70

15 TABLE 4. Mass ProPlate Ordering Table Code Transmitter/Body Bolt Material (3) C (4) 316 SST (ASTM A193 Gr B8M) (1 1 /2-in. transmitter studs) G (5) CS bolts for high temperature (850 F) (SAE J429 Gr8) (with A193 Grade B8M transmitter studs) Code D5 D6 D7 D8 R5 R6 R7 R8 Code Transmitter Connection System Direct Mount 3-valve Manifold, SST Direct Mount 3-valve Manifold, Hastelloy-C Direct Mount 5-valve Manifold, SST Direct Mount 5-valve Manifold, Hastelloy-C Remote Mount 3-valve Manifold, SST Remote Mount 3-valve Manifold, Hastelloy-C Remote Mount 5-valve Manifold, SST Remote Mount 3-valve Manifold, Hastelloy-C Line Pressure Range C Standard, Gauge Sensor (up to 800 psig) D Extended, Gauge Sensor (up to 3626 psig) 3 Standard, Absolute Sensor (up to 800 psig) 4 Extended, Absolute Sensor (up to 3626 psig) Code Transmitter Housing Material/Conduit Entry Size A Epoxy-poly-alum 1 /2-in. 14 NPT B Epoxy-poly-alum CM20 D Epoxy-poly-alum PG 13.5 D Epoxy-poly-alum G 1 /2 J 316 SST 1 /2-in. 14 NPT K 316 SST CM20 L 316 SST PG 13.5 Code Options Meter 1 LCD Meter (Rate) Aluminum Housing Calibration CL Discharge coefficient verification (not available for bore sizes less than in (1.676 mm)) CZ Special calibration Hazardous Locations Certificate A FM Explosion-Proof Approval B FM Explosion-Proof and Intrinsic Safety Approval C CSA Explosion-Proof Approval D CSA Explosion-Proof and Intrinsic Safety Approval F KEMA/CENELEC Intrinsic Safety Certificate H KEMA/CENELEC Explosion-Proof Approval Optional Connection G DIN Transmitter Connection Optional Line Size 8 Schedule 80 Line Size ( 1 /2-in. and 1-in. line sizes only; not valid with process connection option code PI) Optional Special Length X Special pipe length specify dimensions Optional Bore Calculation QBC Bore Calculation (must provide complete CDS with order) Code Conformance Q21 (6) ANSI B31.1 Q23 (6) ANSI B31.3 Q28 (6) ANSI B31.8 Q29 NACE MR Special Procedure QI7 Inspection and Performance Certificate Flow-71

16 TABLE 4. Mass ProPlate Ordering Table QSP Cleaning for special processes QM8 (7) Material Certification per ISO B and EN B QT2 Dye Penetrant Examination Q40 Calibration Data Certificate (transmitters) Q84 (7) Combination of EN B Material and Calibration Data (transmitter certificate) Q99 Specify Special Procedures Typical Model Number: M95 S 050 A1 S XXXX C D5 C A (1) To improve pipe perpendicularity for gasket sealing, socket diameter D is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket diameter D to ensure proper fit. (2) Best flow coefficient uncertainty (0.2 b 0.6). (3) Body bolts are the same material as specified for the mounting bolts for transmitter/body bolt material option code C. (4) Standard bolting for direct assembly to most manifolds and pressure transmitters (including the Model 1151). (5) Not available with Direct Mount Transmitter/Manifold. (6) Not available with DIN Process Connection option codes D1, D2, or D3. (7) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable. Flow-72

17 SPECIFICATIONS Functional Service Liquid Gas Steam Operating Process Temperature Limits Standard Teflon (PTFE) gaskets rated for 40 to 450 F ( 40 to 232 C). Special high temperature Inconel X-750 gaskets available for temperature from 148 to 850 F ( 100 to 454 C) Maximum Working Pressure 1 /2-in. up to 3000 psi at 100 F 1-in. up to 2000 psi at 100 F 1 1 /2-in. up to 1500 psi at 100 F Flanged units to ANSI 600# Physical Material of Construction Orifice Plate 316/316L SST Hastelloy C-276 Monel 400 Body 316 SST (CF8M), material per ASTM A351 Hastelloy C (CW12MW), material per ASTM A494 Flange and Pipe Material (If Applicable) 316/316L SST. Flange pressure limits are per ANSI B16.5 for 316 SST material per A182. Flange face finish per ANSI B16.5, 125 to 250 RMS. Pipe meets ASTM A312. Body Bolts/Studs ASTM A193 Gr B8M studs for body bolt/stud material codes C and D SAE J429 Gr 8 bolts (meets or exceeds ASTM A193 B7 requirements) for body bolt/stud material code G Transmitter Connection Studs ASTM A193 Gr B8M studs Gaskets/O-rings Glass filled Teflon (PTFE) Optional high temperature Inconel X-750 (1) Gaskets and o-rings must be replaced each time the Model 1195 is disassembled for installation or maintenance. Assembly Process Connections Threaded Connections 1 /2-in. NPT 1-in. NPT 1 1 /2-in. NPT Socket Weld 1 /2-in. 1-in. 1 1 /2-in. (See Socket-Weld or Threaded Body dimensions) NOTE For socket weld, process piping must be machined prior to installation. Process Connections Styles include Associated Piping (precision bored for greater accuracy) 1 /2-in. male NPT or ends bevelled 1-in. male NPT or ends bevelled 1 1 /2-in. male NPT or ends bevelled Flanged Pipe ANSI Class 150RF ANSI Class 300RF ANSI Class 600 RF DIN flange PN16 DIN flange PN40 DIN flange PN100 Pipe Lengths Upstream and downstream associated piping sections are available on the Model See Pipe Length Requirements for Installation and Table 7 to determine if additional pipe length is required for a given application. Line Size Flanged Total Length (Flange Face to Flange Face) in. mm 1 /2-in. (15 mm) in. (25 mm) /2-in. (40 mm) Beveled or Threaded Total Length Line Size (Pipe End to Pipe End) in. mm 1 /2-in. (15 mm) in. (25 mm) /2-in. (40 mm) (1) Provided when bolt material option code G is chosen. Flow-73

18 Transmitter Connections 2 1 /8-in. (54 mm) center-to-center. Other transmitter spacing can be accommodated using the optional remote adapters and customer-supplied impulse piping. DIN connections are available. Weight The following weights are approximate Line Size Model 1195 Only With Flanged Piping (1) lb kg lb kg 1 /2-in. (15 mm) in. (25 mm) /2-in. (40 mm) (1) As supplied with standard lengths, ANSI Class 150 flanges. Orifice Type Square edge orifice bore sizes in. and larger Quadrant edge orifice bore sizes (for 1 /2-in. line size only) in in in in. Performance TABLE 5. Model 1195 Discharge Coefficient Uncertainty This table lists discharge coefficient uncertainly for standard orifice plate bore sizes when shipped new from the factory. Inspect and clean the orifice plate regularly to ensure the bore edge and surface finish are not worn or damaged. Discharge Coefficient Uncertainty (1) B OrificePlateBore = BodyID With Associated Piping Without Associated Piping < % 5.0% 0.1 < < % 2.5% % 1.5% 0.6 < < % 3.0% (1) Coefficient uncertainties for beta 0.1 to 0.6 assume a bore Reynolds Number of 1500 or greater is required. For bore sizes beta 0.6 to 0.8, a bore Reynolds Number of 10,000 or greater is necessary for best accuracy. NOTE Bodies contain corner tapped pressure ports. Torque Values of Standard Bolts Orifice Body Studs (for body bolt/stud material codes C or D) 60 ft-lb (81 N-m) Orifice Body Bolts (for body bolt/stud material code G) 78 ft-lb (105 N-m) Transmitter studs ft-lb (46-52 N-m) 3-valve manifold bolting ft-lb (46-52 N-m) Flow-74

19 MODEL 1195 ORDERING INFORMATION TABLE 6. Model 1195 Ordering Table Model Product Description 1195 Integral Orifice Assembly Code Body Material S 316 SST H Hastelloy C-276 Code Line Size /2 in. (15 mm) in. (25 mm) /2-in (40 mm) Code Process Connection Body ID 1 /2-in. (15 mm) T1 NPT Female Body in. ( mm) S1 (1) Socket Weld Body (shipped unassembled) in. ( mm) P1 Pipe Ends NPT P2 A1 A3 A6 D1 D2 D3 Pipe Ends Beveled (prepared for welding) ANSI Class 150 RF ANSI Class 300 RF ANSI Class 600 RF DIN, PN 16 DIN, PN 40 DIN, PN 100 P9 Special process connection Code Orifice Plate Material S 316 SST H Hastelloy C-276 M Monel 1-in. (25 mm) in. (26.65 mm) in. (26.65 mm) 1 1 /2-in. (40 mm) 1.50-in. (38.1 mm) 1.50-in. (38.1 mm) Flange and pipe materials are the same as orifice body material selected. Code Bore Size Code Bore Size Code Bore Size Line Size: ½ in. Line Size: 1-in. Line Size: 1½-in. in. mm in. mm in. mm (2) (2) (2) (2) (2) (2) (2) (2) XXXX (3) Special Bore Size (0.15 to XXXX (3) Special Bore Size 0196 (2) in (3.81 to mm)) (0.295 to in 0260 (2) (7.493 to mm)) 0340 (2) XXXX (3) Special Bore Size (0.066 to in. (1.676 to mm)) Flow-75

20 TABLE 6. Model 1195 Ordering Table Code Transmitter/Body Bolt Material (4) C (5) 316 SST (ASTM A193 Gr B8M) (1 1 /2-in. transmitter studs) D (6) 316 SST (ASTM A193 Gr B8M) (2 1 /2-in. transmitter studs) G (7) CS bolts for high temperature (850 F) (SAE J429 Gr8) (with A193 Grade B8M transmitter studs) Code Options Temperature Sensor (8) (not available with process connection option codes T1 or S1) TR Remote thermowell and RTD TX (9) Remote thermowell and RTD, FM Explosion-Proof (not available with option code S4) T9 Special temperature sensor Calibration CL Discharge coefficient verification (not available for bore sizes less than in) CZ Special calibration Assemble to Transmitter S4 (10) Factory assembly Attach to transmitter and manifold (must also use option code S4 in transmitter model number) Optional Bore Calculation QBC Bore calculation (must provide complete CDS with order) Optional Connection G DIN Transmitter Connection E Remote adapters, 316 SST (for use with body material option code S) F Remote adapters, Hastelloy-C (for use with body material option code H) Optional Line Size 8 Schedule 80 Line Size ( 1 /2-in. and 1-in. line sizes only; not valid with 1 1 /2-in. line size or process connection option code PI) Optional Special Length X Special length Face-to-Face dimensions consult factory Code Conformance Q21 (11) ANSI B31.1 Q23 (8) ANSI B31.3 Q28 (8) ANSI B31.8 Q29 NACE MR Special Procedure QI7 Inspection and Performance Certificate QSP Cleaning for special processes QT2 Dye Penetrant Examination QM8 (12) Material Certification per ISO B and EN B Q99 Specify Special Procedures Typical Model Number: 1195 S 010 A1 S 0345 C (1) To improve pipe perpendicularity for gasket sealing, socket diameter D is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket diameter D to ensure proper fit. (2) Best flow coefficient uncertainty (0.2 b 0.6). (3) Special bores are available as specified between smallest and largest standard bore sizes offered. Cannot be smaller than in 1 /2-in line size. (4) Body bolts are the same material as specified for the mounting bolts for transmitter/body bolt material option codes C and D. (5) Standard bolting for direct assembly to most manifolds and pressure transmitters (including the Model 1151). (6) For direct mounting to Models 3051C and 2024 with Coplanar flange without manifolds (not best practice). (7) Not available with Assemble to Transmitter option code S4 or Temperature Sensor option code TX. (8) Thermowell material is the same as the Model 1195 body material. If temperature sensor option code T9 is selected, the length of the downstream piping section may increase. Option code T9 also requires that special length option code 'X' be specified. (see Dimensional Drawings on page Flow-78). (9) The Model 1195 with option code TX in not a FM approved assembly. (10) Not available with Process Connection option code S1. (11) Not available with DIN Process Connection option codes D1, D2, or D3. (12) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable. Flow-76

21 ACCESSORIES Model 333 HART Tri-Loop HART-to-Analog Signal Converter The Model 333 HART Tri-Loop can be installed with the Model 3095MV without disrupting existing device wiring. The Tri-Loop provides up to three additional analog outputs for monitoring or other controlling purposes without additional penetrations into the pipe. The HART Tri-Loop accepts the Model 3095MV digital signal and converts it to three independent 4 20 ma analog signals. Any of the Model 3095MV process variables (DP, AP, GP, PT, or flow) can be provided via the Tri-Loop. HAZARDOUS AREA Model 3095MV DIN Rail Mounted HART Tri-Loop Ch. 3 Ch. 2 Ch. 1 Burst Input to Tri-Loop RL > 250 HART Burst Command 3/ Analog Output Intrinsically Safe Barrier Control Room NON-HAZARDOUS AREA Each Tri-Loop Channel receives power from Control Room Channel 1 must be powered for the Tri-Loop to operate Device receives power from Control Room MV Engineering Assistant Software Packages B03A, E01A Model 3095MV MV Engineering Assistant Software Packages The Model 3095MV MV Engineering Assistant software package is available with or without the HART modem and connecting cables. All configurations are packaged separately. For best performance of the EA Software, the following computer hardware and software is recommended: Optional Software Code W DOS-based 386 personal computer or above 640K Base RAM memory with 8 MB extended Mouse or other pointing device 4 MB of available hard disk space Color computer display DOS 5.0 or higher Microsoft Windows 3.1, Windows for Workgroups 3.11, Windows 95 Option Code N: Pentium processor, 800mH personal computer or above 512 MB RAM 350 MB of available hard disk space Mouse or other pointing device Color computer display EA Revision 5.1; Windows 95, 98 or NT EA Revision 5.2; Windows 2000 Code Product Description EA MV Engineering Assistant Software program Code Diskette Type 1 (1) EA Rev. 4.0, 3.5-inch diskettes (2) 2 (2) EA Rev. 5, CD-ROM (includes HART Tri-Loop Configurator Software) Code Language E English Code HART Modem and Connecting Cables O None H HART Modem and Cables included Code Operating Software W Windows Version 3.1, Windows Workgroup 3.11, or Windows 95 N EA Rev. 5 (Revision 5.1 includes Windows 95, 98, NT ) (Revision 5.2 includes Windows 95, 98, NT, 2000) Code License 1 Single PC license 2 Site license Code Additional Software 0 None Typical Model Number: EA1E0W10 (1) Must be ordered with Code W Operating Software. (2) Must be ordered with Code N Operating Software. Flow-77

22 Orifice Plate Socket-Weld or Threaded Body E F (4.11) E A D (41.25) 2.46 (62.4) H Remote Adapter D I.D. B C ) ) Flanged Piping 0214A01A, 1151A11A 0.06 (2) 0.81 (21) 0.81 (21) ½ 14 NPT 0.47 (12) Dia. Temperature Sensor 1.10 (28) J Upstream K (2) Downstream Flow B.D. NPT Piping B11A, 1151A11A, J RTDL K R L Upstream Beveled Piping M (2) Downstream Line Size Dimension 1 /2-in. 1-in. 1 1 /2-in. Prepared for welding in. mm in. mm in. mm A L Upstream M (2) Downstream B C D (1) Flow B.D. E F H J K (2) L M (2) B.D. (3) I.D RTDL R (1) To improve pipe perpendicularity for gasket sealing, socket diameter D is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket diameter D to ensure proper fit. Flow B.D A01B, 0234A01B 02434A01A (2) Downstream length shown here includes plate thickness of in. (4.11 mm). (3) B.D is diameter of the precision bored portion of the upstream and downstream piping. Flow-78

23 FIGURE A. Reducer (2 d to d over a length of 1.5 d to 3 d) Pipe Length Requirements for Installation FIGURE B. Single 90 Bend flow from one branch only U D U D FIGURE C. Two or More 90 Bends in the Same Planes FIGURE D. Two or More 90 Bends in Different Planes U D U D FIGURE E. Expander (0.5 d to d over a length of d to 2 d) FIGURES F and G. Globe/Gate Valve Fully Open U D U D TABLE 7. Recommended lengths of pipe The following chart gives the upstream (U) and downstream (D) lengths, in conformance with ISO 5167, required for the above installations. The lengths are given in terms of pipe diameters. For example, for a 1-in. line size with a beta ratio (b) of 0.4 using installation type B above, the straight length of upstream piping required is 14 1 = 14 in., and downstream 6 1 = 6 in. FIGURE A FIGURE B On Upstream (U inlet side of the primary device) FIGURE C FIGURE D FIGURE E FIGURE F FIGURE G On downstream (D outlet side) Figures A - G < U D Flow-79

24 Rosemount, the Rosemount logotype, ProPlate, Mass ProPlate, and Annubar are registered trademarks of Rosemount Inc. MultiVariable (MV) and Tri-Loop are trademarks of Rosemount Inc. Pentium is a registered trademark of the Intel Corporation. Microsoft, Windows, and Windows NT are registered trademarks of the Microsoft Corporation. Hastelloy is a registered trademark of Haynes International. Monel and Inconel are registered trademarks of International Nickel Co. HART is a registered trademark of the HART Communication Foundation. Teflon is a registered trademark of E.I. du Pont de Nemours & Co. All other marks are the property of their respective owners. Emerson Process Management Rosemount Inc Market Boulevard Chanhassen, MN USA T F (952) v 2002 Rosemount Inc. All rights reserved.