FCI ST50 Series Flowmeters Low Cost, Low Maintenance Air, Compressed Air and Nitrogen Flow Measurement for Process and Plant Applications

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1 FCI ST50 Series Flowmeters Low Cost, Low Maintenance ir, Compressed ir and Nitrogen Flow Measurement for Process and Plant pplications Wastewater Treatment eration Control lower and Dryer ir Flow Control urner and Furnace ir Flow Control Lake, Pond and quaculture eration HVC Duct/Damper Control Compressed ir Distribution Measurements

2 FCI ST50 Series Flowmeters Easy to Install, Easy to Use The ST50 Flowmeter is an accurate, easy to install, no moving parts solution for measuring and controlling air, compressed air or nitrogen flow. ST50 utilizes FCI proven thermal dispersion technology to provide direct mass flow measurement resulting in higher performance at a lower cost than orifice plates, DP, Vortex shedding and other thermal devices. The meter installs in line sizes ranging from 2 to 24 inches [5 to 60 mm] with /2 or 3/4 NPT. ST50 uses precision, lithography structured platinum RTD sensors embedded in FCI s equal mass small diameter, all metal thermowells. Combined with microprocessor electronics and precision calibration, the ST50 achieves excellent accuracy, fast response and virtually maintenance free operation. To serve a variety of application and installation requirements the ST50 is available in three standard configurations as shown below. (Other display options are described in ccessory Remote Digital Display section) The ST50 is available with four calibration and final set-up selections. Two are standard calibrations suitable for final ranging and set-up in the field and two are for factory custom calibration with factory performed final ranging and set-up. ll final set-up and flow ranges are subject to 00: maximum and 0: minimum turndowns. Two standard calibrations include one for air or nitrogen flow rates between.25 to 25 SFPS [0.4 to 38 NMPS] in service pressures between 0 to 50 psia [0.7 to 3.5 ara] and one for compressed air, air or nitrogen flows between 4 to 400 SFPS [.2 to 22 NMPS] in service pressures between 50 to 65 psia [3.5 to.4 ara]. ll final user configurations for flow range, specific line size, standard volumetric or mass flow and engineering units are easily set-up in the field with a PC, PD or FC88 programmer. lternatively, custom factory calibration and set-up is available for air or nitrogen with flow between 0.8 to 50 SFPS [0.2 to 46 NMPS] at service pressure between 0 to 50 psia [0.7 to 3.5 ara] or compressed air, air or nitrogen flow between Features Direct mass, volumetric or velocity flow measurement Dual analog outputs Line/pipe sizes from 2 to 24 inches [5 to 60 mm] Non-clogging, no moving parts sensor Wireless IR communications option 4-digit digital display option Small, compact design Easy installation 2.5 to 400 SFPS [0.8 to 22 NMPS] with service pressure between 50 to 65 psia [3.5 to.4 ara]. Custom calibration applications are subject to validation by FCI s VL flowmeter optimizer program and a submittal of a completed FCI pplication Data Sheet. Extensive Outputs Ensure pplication Compatibility The ST50 includes dual analog outputs, 4-20 m and 0-0 Vdc, which are field assignable as flow rate or temperature. Flow rate is selectable for reading in standard volumetric or mass flow engineering units. Optionally available as a third output, is a 0-000Hz pulse output of total flow. In all models a standard RS232C serial I/O link is provided for instrument configuration, service/troubleshooting data, and measured readings. lso included in all models with the digital display is a wireless IR sensor to enable wireless connectivity to PD devices.

3 Exclusive Wireless Communications Option With FCI s unique new IR link option, any Palm-OS based PD can be used to communicate with the ST50 without contact. This wireless IR link features a password protected, easyto-follow menu driven program to access all its features. Parameters include measured readings and totalizer values, configuration settings, calibration downloads, diagnostic service codes, and more. This wireless interface is ideal to save cost and time when the ST50 will be mounted in a hard to reach location. To order, specify an ST50 with a digital display (ST50-3, ST50-4, ST50-5, or ST50-6) and order software accessory kit p/n Designed and uilt to Last The all stainless steel element with Hast-C tips, provides protection from invasive conditions within the pipe and ensures long service life. The electronics are housed in an all metal NEM 4X (IP66) rated enclosure for ruggedness and dust/weather proof service in industrial plant installations. Whether adding flow measurement to improve the process or replacing high-maintenance flowmeters, the ST50 provides the accurate, fast response and no-maintenance solution for air, compressed air and nitrogen flow measurement. Precision Calibration in FCI Flow Laboratory To ensure optimum accuracy, performance and quality, FCI owns and operates a best-in-class test and NIST traceable calibration laboratory. FCI product developments are subject to rigorous testing and calibration integrity validation using high-speed data acquisition systems and precision flow calibration equipment. Every FCI Flowmeter is also extensively tested and then calibrated using actual gases under customer conditions to assure their quality and performance. NIST traceability utomated data acquisition ISO 900 certified Flow, pressure and temperature calibrations ccessory Remote Digital Displays For remote mounted digital readouts of flow, temperature and /or total flow, three types of accessory displays are available. Model DM0 is a LCD readout meter which can be inserted and located anywhere in the 4-20 m output loop from the ST50. It requires no separate power as it derives its power directly from the 4-20 m loop. The DM0 is user scalable to ±999 digits and features oversized, inch H [25 mm] characters for an easy-to-read display. NEM 4X rated. FM and CS certified models optional Size: 3.5 H x 5.5 W x 2.56 D [80 mm H x 40 mm W x 65 mm D] Mounting: Wall. Panel mount or pipe mount kit optional Wire-Up: Screw terminals via /2 conduit hole at bottom of case Model DM5 is a high accuracy, /8 DIN panel mount, C line powered meter with a bright red LED readout. It features a user scalable, ±9999 digit display and will accept both the 4-20 m or 0-0 Vdc signals from the ST50. Optionally available with DM5 is a user programmable alarm setpoint with a Form C relay output. Size:.89 H x 3.78 W x 5.35 D [48 mm H x 96 mm W x 36 mm D] Mounting: Panel. Standard /8 DIN, 45 mm H x 92 mm W cutout Wire-Up: Screw terminals at rear of instrument Model DM20 is a miniature sized, totalizer counter that accepts the pulse output from the ST50. It features an 8-digit (0 to counts) LCD that can be reset via its front-panel push-button. It is a panel-mount style that can be located in the field, in a separate enclosure or in the control room. It is self-powered by a lithium battery (included, 0 year life). Size: H x.89 W x.20 D [24 mm H x 48 mm W x 30.5 mm D] Mounting: Panel mm H x 45 mm W cutout Wire-Up: Screw-terminals at rear of instrument

4 ST50 Specifications Instrument Media Compatibility: ir, compressed air, and nitrogen Pipe/Line Size Compatibility: 2 to 24 inches [5 to 60 mm] Range: ir, compressed air, or nitrogen: 0.75 to 400 SFPS [0.23 to 22 MPS] ccuracy: ± 2% of reading, ± 0.5% of full scale Repeatability: ±0.5% of reading Temperature Compensation: Standard: 40 to 00 F [4 to 38 C]; Optional: 0 to 250 F [-8 to 2 C] Turndown Ratio: 0: to 00: gency pprovals: FM/CS: Class I, Div. 2, Groups,, C and D; T4. CE Marked. (TEX approvals pending) Warranty: One year Flow Element Installation: Insertion Type: Thermal dispersion Material of Construction: 36 stainless steel body with Hastelloy C thermowell sensors, 36 stainless steel compression fitting with teflon or stainless steel ferrule Pressure (Maximum Operating without Damage): Stainless steel ferrule: 500 psig [34 bar(g)] Teflon ferrule: 50 psig [0 bar(g)] Temperature (Maximum Operation): Stainless steel ferrule: 0 to 250 F [-8 to 2 C] Teflon ferrule: 0 to 200 F [-8 to 93 C] Process Connection: /2 MNPT or 3/4 MNPT with stainless steel or teflon ferrule Insertion Length: Field adjustable lengths: to 6 inches [25 to 52 mm]; to 2 inches [25 to 305 mm]; or to 8 inches ST50 Dimension Drawing Transmitter Enclosure: NEM 4X (IP66) aluminum, Epoxy coated Output Signal: Standard: 4-20 m and 0-0 Vdc, user assignable to flow rate and/or temperature Optional: 0 to 000Hz pulse of total flow Communication Port: RS232C. Wireless IR to PD with optional digital display models Input Power: DC: 8 to 36 Vdc (Max. current draw 25 m) C: 85 to 265 Vac (Max. current draw 60 m) (CE Mark pproval from 00 to 240 Vac) Operating Temperature: 0 to 40 F [-8 to 60 C] Digital Display: ±9999 Counts LCD, 0.45 H [.4 mm] characters, user scalable to flow rate units or as 0-00%. * Model ST50-xxx ST50-xxx2 ST50-xxx3 U Length* 6.0 inches [52.4 mm] 2.0 inches [304.8 mm] 8.0 inches [457.2 mm]

5 nalog and digital outputs ST50 Flowmeter Single Insertion Point, Mass Flow Measurement With premium components and attention to detail FCI s ST50 series provides long-lasting flowmeter quality and value. It s features and functions ensure application compatibility, maximum installation convenience, superior industrial durability and lowest maintenance. Dual conduit ports facilitate power and signal wire run isolation and access Easy access to all wiring terminations with removable front and rear covers DC or C powered Wireless IR link to PD Large, easy-to-read, user scalable LC display ±9999 counts with programmable decimal point scale to engineering units SCFM, SFPS, SCFH, NCMM, NCMH, NMPS, L M/Hr, kg/hr, or % Compact, rugged, NEM 4X (IP66), all metal enclosure and agency approvals for hazardous location installations djustable compression fitting to set insertion depth Choice of /2 or 3/4 NPT stainless steel or teflon ferrule 36 stainless steel probe element Small mass sensor for fast response Premium Hastelloy C tips Temperature compensated, precision calibration

6 Ordering Guide Model Number lock No ST C D E F D E 0 M N Q T R U 2 User configures line size, scaled flow range and engineering units in the field with PC, * PD or FCI FC88 Calibrator 3 Must specify actual media (air, nitrogen, or compressed air), range, pipe size and * engineering units when ordering Flow Range subject to maximum 00: and minimum 0: turndown. FCI application data sheet (DS) must accompany order * 4 Calibration accuracy is ±% of reading, ± 0.5% of full scale. * 5 Fixed cable length with instrument calibrated together as matched set. Cable may be coiled but not cut. 0 0 C W Description ase Unit, Enclosure Style, Power Supply (lock No. ) (Enclosures: all aluminum, NEM4X/IP67 rated, epoxy coated) lind, Integral Transmitter with two /2 FNPT cable entries 8-36 Vdc powered lind, Integral Transmitter with two /2 FNPT cable entries Integral Transmitter with local Digital Display, with two /2 FNPT cable entries 8-36 Vdc powered Integral Transmitter with local Digital Display, with two /2 FNPT cable entries Remote Transmitter with two /2 FNPT cable entries and with Digital Display (Specify cable length in block 8) 8-36 Vdc powered Remote Transmitter with two /2 FNPT cable entries and with Digital Display (Specify cable length in block 8) lind, Integral Transmitter with two M20x.5 cable entries 8-36 Vdc powered lind, Integral Transmitter with two M20x.5 cable entries Integral Transmitter, with local Digital Display, with two M20x.5 cable entries 8-36 Vdc powered Integral Transmitter, with local Digital Display, with two M20x.5 cable entries Remote Transmitter with two M20x.5 cable entries and with Digital Display (Specify cable length in block 8) 8-36 Vdc powered Remote Transmitter with two M20x.5 cable entries and with Digital Display (Specify cable length in block 8) Pipe Installation-Flow Direction (lock No. 2) Horizontal pipe with flow right-to-left- or Vertical pipe with flow up Horizontal pipe with flow left-to-right- or Vertical pipe with flow down Process Connection/Ferrule Material (lock No. 3) /2 inch, Male NPT/Teflon Ferrule /2 inch, Male NPT/Metal Ferrule 3/4 inch, Male NPT/Teflon Ferrule 3/4 inch, Male NPT/Metal Ferrule Insertion Length (lock No. 4) 6 [52 mm] maximum U length 2 [305 mm] maximum U length 8 [457 mm] maximum U length Gas Medium, Calibration Range (lock No. 5) Field or factory Set-Up ir/nitrogen Calibration.25 to 25 SFPS, 0 to 50 psia [0.4 to 38 NMPS, 0.7 to 3.5 ara] Field* 2 ir/nitrogen Calibration 0.75 to 50 SFPS, 0 to 50 psia [0.2 to 46 NMPS, 0.7 to 3.5 ara] Factory* 3 ir/nitrogen/compressed ir Calibration 4 to 400 SFPS, 50 to 65 psia [.2 to 22 NMPS, 3.5 to.4 ara] Field* 2 Nitrogen/Compressed ir Calibration 2.5 to 400 SFPS, 50 to 65 psia [0.8 to 22 NMPS, 3.5 to.4 ara] Factory* 3 Calibration *4 and Calibration Conditions (Temperature, VORT Flow Conditioner, Flat Flow Profile ) (lock No. 6) Standard 2% ccuracy Calibration and Conditions +40 to 00 F [4 to 38 C] Standard 2% ccuracy Calibration and Extended Temperature Compensation: 0 to 250 F [-8 to 2 C] High ccuracy % Calibration and Standard Conditions +40 to 00 F [4 to 38 C] High ccuracy % Calibration and Extended Temperature Compensation 0 to 250 F [-8 to 2 C] High ccuracy % Calibration with VORT High ccuracy % Calibration and Extended Temperature Compensation 0 to 250 F [-8 to 2 C] and VORT High ccuracy % Calibration, at Flat Flow Profile High ccuracy % Calibration and Extended Temperature Compensation 0 to 250 F [-8 to 2 C] and Flat Flow Profile Transmitter Options (lock No. 7) None Pulse Output Interconnecting Cable Length for Remote Configurations *5 (lock No. 8) Not required (specify with integral configurations) 0 feet (3 meters) 25 feet (7.6 meters) 50 feet (5 meters) Custom length [Cannot exceed 50 feet (5 meters)] Options and ccessories Part Number Description Software Interface Package for PD/PalmOS PD, Palm model Tungsten TM E2 FC88 Portable Hand-held Communicator PC Interface Communications Kit, For RS232 serial port connection DM0-N Digital Display/Readout, LCD, 4-20m loop powered DM0-FC DM0 with FM and CS approvals Locally represented by: Copyright 2007 by Fluid Components International LLC. ll rights reserved. Subject to change without notice. Manufactured in accordance with one or more of the following U.S. patents: 5,,692 and 4,994, K Part Number Description DM0-KIT Panel Mount Kit for DM0 DM0-KIT2 2 inch (52 mm) Pipe Mount Kit for DM0 (Stainless Steel) DM5 Digital Display/Readout, LED 5/230 Vac powered DM5-LM Same as DM-5 with user programmable alarm limit, relay output DM20 Digital Display Readout, 8-digit LCD Pulse totalizer/counter Worldwide Web: La Costa Meadows Drive, San Marcos, California US Phone: Toll free: Fax: European Office: Persephonestraat TT Tilburg, The Netherlands Phone: Fax: FCI is ISO 900:2000 and S900 certified Doc. No. 02MK0522E

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