New Jersey Department of Transportation
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1 Prepared by: New Jersey Department of Transportation September 2013
2
3 TABLE OF CONTENTS Page CURRENT STATUS OF STATE HIGHWAY SYSTEM... 1 Description of System... 1 Figure 1: NJ Roadway System, Breakdown By... 1 Assessment of the State Highway System... 2 Table 1: Condition Criteria... 2 Table 2: Functional Adequacy of NJ State Hwy System... 3 Figure 2: Functional Adequacy of NJ State Hwy System... 3 Figure 3: Multi-Year Status of State Highway System... 4 PAVEMENT FUNDING... 5 Table 3: FY 2012 Pavement Funding... 5 WORK COLETED IN FISCAL YEAR FY 2012 Highway Capital Maintenance Projects... 6 FY 2012 Highway Operations Division Projects... 7 Table 4: Contracts... 7 FY 2012 Hwy /Rehab/Reconstruct Capital Program Mgt. Projects... 8 Table 5: Projects... 9 Multi-Year Summary of Major Pavement Work Figure 4: of Major Pavement Work Completed REFERENCES APPENDICES A. Deficient Pavement Sections Needing Future Restoration... A-1 ii
4 CURRENT STATUS OF THE STATE HIGHWAY SYSTEM Description of System There are approximately 38,566 centerline (CL) miles of roadways in New Jersey. NJDOT maintains approximately 2,316 CL miles of roads, commonly referred to as the state highway system. Most of the remaining mileage is under the jurisdiction of counties (6,649 CL miles) and municipalities (28,539 CL miles). Other mileage consists of toll roads including the Garden State Parkway (173 CL miles) and the New Jersey Turnpike (149 CL miles) administered by the New Jersey Turnpike Authority, the Atlantic City Expressway (46 CL miles) administered by the South Jersey Transportation Authority, the Palisades Interstate Parkway (12 CL miles), and mileage maintained by bridge authorities (33 CL miles). Finally, park roads account for approximately 649 CL miles. To get a better idea of pavement quantities, lane miles rather than centerline miles are used (1 mile of a 2 lane road represents 2 lane miles). As shown in Figure 1 below, NJDOT maintains about 10% of the total statewide lane mileage, but approximately 41% of all traffic, including a high percentage of heavy trucks, is carried on NJDOT maintained roads. FIGURE 1 NJ Roadway System Breakdown by Municipal Roads 64% Other (Including Toll & Bridge Authorities) 3% Parks 1% NJDOT Maintained Roads 10% Roads 22% 1
5 Assessment of the State Highway System Evaluation of the New Jersey state highway system is based upon data collected on state maintained roads and stored in the Pavement Management System. Analysis of this data to assess current pavement conditions considers the following functional adequacy indices: IRI (International Roughness Index) estimates roughness as perceived by vehicle occupants by using lasers to determine the actual variations in the pavement surface from a perfectly flat condition, measured in inches per mile. SDI (Surface Distress Index) assesses surface distress and visible deterioration by evaluating cracking, patching, faulting, shoulder drop, and joint deterioration. SDI is reported on a scale of 0 to 5 (5 is a perfect pavement free of any distress). Rut Depth measures depths of grooves primarily in vehicle wheel paths. Skid Number measures the pavement surface frictional characteristics. While all of the indices listed above are considered in selecting locations and types of pavement treatments, IRI and SDI are most indicative of functional adequacy and are used to evaluate the system status. IRI is a national standard supported by the Federal Highway Administration and SDI is a New Jersey standard used for many years in roadway assessment. The analyses discussed herein utilized 2011 road data to evaluate the state highway system consisting of approximately 2316 centerline miles of roadway. In terms of pavement quantities, this amounts to 8410 lane miles of mainline roadway, 4086 miles of shoulders, and 563 miles of ramps that are state owned and maintained. The criteria shown in Table 1 below were used to evaluate the mainline roadway condition. Status Deficient (Poor) Fair TABLE 1 - CONDITION CRITERIA Condition Index Criteria (IRI = International Roughness Engineering Significance Index, in/mi; SDI = Surface Distress Index, 0 5 Scale) IRI > 170 OR SDI 2.4 (95 IRI 170 And SDI > 2.4) OR (IRI < 95 And 2.4 < SDI < 3.5) Good IRI < 95 AND SDI 3.5 These roads are overdue for treatment. Drivers on these roads are likely to notice that they are driving on a rough surface, which puts stress on their vehicles. These pavements may have deteriorated to such an extent that they affect the speed of free flow traffic. Flexible pavements may have large potholes and deep cracks. These roads often show significant signs of wear and deterioration, and may have significant distress in the underlying foundation. Roads in this condition will generally be most costly to rehabilitate. These roads exhibit minimally acceptable ride quality that is noticeably inferior to those of new pavements and may be barely tolerable for high-speed traffic. These pavements may show some signs of deterioration such as rutting, map cracking and extensive patching. Most importantly, roads in this category are in jeopardy and should immediately be programmed for some cost-effective treatment that will restore them to a good condition and avoid costly rehabilitation in the near future. These roads exhibit good ride quality with little or no signs of deterioration. A proactive preventive maintenance strategy is necessary to keep roads in this category as long as possible. 2
6 Analysis results are presented in tabular form in Table 2 and graphically in Figure 2 below. TABLE 2 Functional Adequacy of NJ State Highway System (Based on Roughness and Distress) Road Condition (Two ections) (Two ections) % of Total System Deficient by Roughness Alone % Deficient by Roughness & Distress % Deficient by Distress Alone % Total Deficient % Total Fair/Mediocre % Total Good % Total State System % Source: NJDOT Pavement Management System, 2011 Data Note: Mileage in Table 2 represents tested mileage which is slightly less than system mileage (4663 out of 4665 and 8407 out of 8410) due to inaccessibility of some areas for testing. FIGURE 2 These results underscore the severity of the functional deficiency (47% of the system). Similar analyses using data collected over the last 11 years show that while the overall deficiency has remained significant over time current efforts are beginning to reduce deficiencies (see Figure 3 below). 3
7 FIGURE 3 4
8 PAVEMENT FUNDING Programmed funding in fiscal year 2012 for pavement activities is detailed in Table 3 below. Actual project costs broken down by program categories are shown on pages 6 through 11. TABLE 3 Programmed Pavement Funding for Fiscal Year 2012 (Actual costs broken down by projects are shown on pages 6 through 11) Program Category Highway Capital Maintenance - Betterments (State Funding) Highway Capital Maintenance - Pavement Preservation (Fed. Funding) Highway - Operations Projects (State Funding) Highway / Rehab & Reconstruct - Capital Program Mgt. Projects (State & Fed. Funding) Description This is an ongoing program of minor improvements to the state highway system for miscellaneous maintenance repair contracts, repair parts, miscellaneous needs for emergent projects, handicap ramps, and drainage rehabilitation/maintenance. This program provides funding for eligible federal pavement preservation activities which help to keep New Jersey's highway system in a state of good repair. This is a comprehensive program of providing renewed riding surfaces to state highways to prolong the life of the pavement and provide a smoother ride for users of the system. This program funds larger scale projects administered through Capital Program Management which are primarily involved with pavement restoration. Funding $10 $6 $70 $255 Totals $341 5
9 WORK COLETED IN FISCAL YEAR 2012 The Department s Operations Division administers highway capital maintenance and selected resurfacing projects. projects which are more involved with regards to required project documents and scoping and rehabilitation/reconstruction pavement restoration projects are administered through the Capital Program Management branch. Each of these types of projects directly related to pavement system improvements is broken down and described by program categories in the sections which follow. Fiscal Year 2012 Highway Capital Maintenance Projects As described in Table 3, Highway Capital Maintenance dollars were spent in fiscal year 2012 on pavement-related maintenance work administered through the Operations Division of NJDOT. In-house maintenance crews regularly performed a variety of preventive maintenance tasks to extend the life of pavement, including the following: Sweeping and drain cleaning to keep water away from travel lanes. Patching potholes to keep the riding surface intact and prevent intrusion of moisture into the pavement layers. Quick-set concrete to patch and repair bridge decks. In addition, specialized maintenance work was performed through contracts awarded and administered through Operations, including the following: If-And-Where resurfacing contracts statewide administered through Regional Operations personnel to quickly address emergent conditions. Crack sealing and longitudinal joint patching to prolong pavement life. Ultra-thin overlays, including Microsurfacing, to restore the pavement surface and improve ride quality. Diamond grinding of concrete pavement to improve ride quality, skid resistance, wet weather visibility and to reduce tire noise. The following federal pavement preservation contracts were completed in FY 2012: Project Description Microsurfacing Contract High Performance Thin Overlay DP#12401 Route (B= Both) Mile- Post Mile- Post Total 23 B Sussex 24 W Essex, Morris 133 B Mercer 206 B Sussex 287 B Morris $ B Gloucester $2.47 Total 79.8 $5.69 6
10 Fiscal Year 2012 Highway Operations Division Projects Table 4 below lists pavement resurfacing contract work awarded in fiscal year 2012 through the Department s Division of Operations Support. Eight contracts valued at $68.32 million are listed. TABLE 4 Highway Contracts Awarded In FY 2012 Through Operations Support Division Contract # (MRRC = Maintenance Rdwy Repair Contract) Maintenance Concrete Pavement Repair Contract - South (Contract No. CPR5) MRRC #C105 MRRC #C204 MRRC #C304 Route (B = Both) Mile- Post Mile- Post Total 030 B Camden 130 N Gloucester 130 S Gloucester 130 S Gloucester 130 N Gloucester 676 B Camden 676 N Camden 676 S Camden 022 E Warren 078 E Warren 078 W Warren 078 E Hunterdon 078 W Hunterdon 173 B Hunterdon 202 B Somerset 001 N Middlesex 001 S Middlesex 001 N Middlesex 001 S Middlesex 001 B Middlesex 018 N Middlesex 130 S Mercer 130 S Mercer, Middlesex 130 N Middlesex 033 B Monmouth 033 B Monmouth 034 S Monmouth 034 S Monmouth 034 S Monmouth 035 B Monmouth 035 S Monmouth 035 N Monmouth 036 B Monmouth Total $8.75 $9.43 $10.07 $6.68 7
11 Table 4 Operations Contracts Awarded in FY 2012 Continued Contract # (MRRC = Maintenance Rdwy Repair Contract) MRRC # N103 MRRC # N203 MRRC # N306 MRRC # S105 Route (B = Both) Mile- Post Mile- Post Total Total 015 B Morris 023 S Passaic 023 B Sussex 046 B Morris 181 B Morris, Sussex $ B Sussex 206 S Morris, Sussex 206 N Morris, Sussex 010 W Morris 024 E Union 024 W Union 046 B Morris 046 E Morris 046 W Morris $ E Morris 124 B Morris 124 B Union 124 B Union 001 N Bergen 001 S Bergen 028 B Union 028 B Union $ E Bergen 046 W Bergen 041 B Camden, Burlington $ S Burlington Totals $68.32 FY 2012 Hwy /Rehab/Reconstuction - Capital Program Management Projects This funding category includes special pavement projects administered through Capital Program Management using a fast track delivery system. These projects are more involved than those administered through the Operations Division with regards to required project documentation and scoping. The program consists primarily of resurfacing/rehabilitation/reconstruction of highway pavements, but may also include selected repair activities, upgrades to walks/curbing and guardrails, application of long-life pavement markings and raised pavement markers, and safety improvements. Table 5 below lists 23 of these projects with construction funding in fiscal year 2012 administered through Capital Program Management valued at $ million. 8
12 TABLE 5 Hwy /Rehab/Reconstruction Projects with FY 2012 Construction Funding Administered Through Capital Program Management Project Description DOT UPC No. Route (L= Local) (B= Both) Mile- Post Mile- Post Funding Source Rt 1 Various locations from N of College Rd to NJ 91 Connector, Rt 1 NB from South of CR 514 to Rt 287, Rt 3 W. of Rt 17 to Rt 1&9, Including Service Rds EB WB , Rt 9 Various locations from S of Alexander Ave to S of Rt 79, Rt 10 EB from West of Harrison Ave to East of West Northfield Ave, Rt 17 from South of Terrace Ave to South of West Saddle River Rd, Rt 18 SB from S of Rt 138 to S of Deal Rd, Rt 27 N. of Evergreen St to Vicinity of Elizabeth River, S Middlesex 001 N Middlesex 001 N Middlesex 001 S Middlesex 001 N Middlesex Federal $ N Middlesex State $ B Bergen, Hudson 009 B Monmouth 009 S Monmouth 009 N Monmouth 009 B Monmouth E Essex, Morris 017 S Bergen 017 N Bergen 017 N Bergen 018 S Monmouth 018 B Shoulders Only 027 B Middlesex 027 B Union Federal $9.850 Federal $6.882 State $5.370 State $ Federal $3.784 Federal $
13 Table 5 CPM /Rehab/Reconstruction Projects With FY 2012 Funding Cont d. Project Description Rt 28 from Branch of Green Brook to Hamilton Ave, Rt 34/35 Colts Neck and Wall Twps, Rt 35 Cherry Tree to Rt 9, Various Locations Rt 35 from Greenwood Drive to Prospect Avenue, Rehabilitation Rt 36 from South of Miller St to North of Union Ave (CR 39), Rt to 8.0, Rt 46 E. of Forest Rd to W. of Flanders Rd, Rt 50 N. of Rt 9 to S. of Reading Ave & Schoolhouse Rd, Rt 78 Union/Essex Rehabilitation, Contract B DOT UPC No. Route (L= Local) (B= Both) Mile- Post Mile- Post B Middlesex, Somerset 034 B Monmouth 035 B Monmouth 035 S Monmouth 035 S Monmouth 035 N Monmouth 035 S Monmouth 035 N Middlesex 035 S Middlesex B Middlesex, Monmouth 036 N Monmouth 036 S Monmouth Funding Source State $5.310 Federal $2.130 Federal $6.781 Federal $ State $ B Salem Federal $ B Morris 046 E Morris 050 B Cape May 050 B Atlantic 078 & 078L B (See Note 1) Essex, Union Federal $3.350 Federal $2.712 Federal $ (See Note 1) 10
14 Table 5 CPM /Rehab/Reconstruct Projects With FY 2012 Funding Continued DOT Route Fund- Project Description UPC (L= (B= Mile- Mile- ing No. Local) Both) Post Post Source Rt 80 Parsippany-Troy Hills Rdwy Improvements, Rehabilitation Rt to 2.09, Resurf. Rt 206 from Rizzotte Drive to Burlington Line, Resurf. Rt 208 S. of Rt 4 to Boulevard Ave, Resurf. Rt 287 S. of South St (CR 601) to Littleton Rd (CR 630), Resurf. Rt 295 SB from N. of Raccoon Creek to Repaupo Rd, Resurf B L E L W (See Note 2) Morris Federal $ (See Note 2) B Bergen Federal $ B Atlantic, Burlington State $ B Bergen Federal $ S Morris 287 N Morris 287L S Morris Federal $ S Gloucester Federal $2.446 Total $ Notes: 1) Rt 78 project was funded over FY 2011 & Total project cost = $ million ($15.2 million was funded in 2012). Total project lane miles = 34.1 (6.7 apportioned to 2012). 2) Rt 80 project was funded over FY 2012 & Total project cost = $ million ($ million was funded in 2012). Total project lane miles = 36.5 (31.6 apportioned to 2012). MULTI-YEAR SUMMARY OF MAJOR PAVEMENT WORK Figure 4 below shows the lane miles of mainline pavement that have received restoration over the last 8 fiscal years. Figure 4 11
15 REFERENCES 1. New Jersey Department of Transportation, Capital Investment Strategy FY , March New Jersey Department of Transportation, FY Statewide Transportation Improvement Program. 3. New Jersey Department of Transportation, Transportation Capital Program, Fiscal Year
16 APPENDIX A DEFICIENT PAVEMENT SECTIONS NEEDING FUTURE RESTORATION A - 1
17 APPENDIX A DEFICIENT PAVEMENTS NEEDING FUTURE RESTORATION 337 Candidate Projects Sorted By Rank Notes: (1) Candidate projects are based on 2011 Pavement Management Database. Minimum project length = 0.5 mile. (2) AADT = Average Annual Daily Traffic. FPR = Final Pavement Rating (0-5 scale, 5=perfect pavement). (3) = 0.9(5.0- FPR) + 0.1(Traffic Factor) and Traffic Factor = (5/60000)( AADT), with Max = 5.0 (4) For undivided routes ( = B): FPR and shown are the most critical set of values in either direction. (5) In Rte designation, L=local, B=business, 095M = NJDOT maintained portion of Interstate 95. Rank Rte Length AADT FPR Estimate S Middlesex $ N Burlington $ S Middlesex $ W Camden $ S Essex $ S Monmouth $ B Sussex $ E Essex $ N Passaic $ S Passaic $ S Passaic $ B Hunterdon $ S Middlesex $ E Atlantic $ E Morris $ B Atlantic $ B Atlantic $ S Passaic $ E Ocean $ B Monmouth $ S Mercer $ S Hunterdon $ E Bergen $ B Bergen $ W Bergen, Passaic $ E Hunterdon $ B Hunterdon $ E Passaic $ B B Monmouth $ B Cape May $ E Salem $ N Middlesex $ B Atlantic $ W Essex, Morris $ B Cumberland $ W Salem $ B Middlesex $ M N Mercer $0.990 A - 2
18 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length A - 3 AADT FPR Estimate S Middlesex $ N Hudson $ S Hunterdon $ N Morris $ B Gloucester, Salem $ M S Mercer $ B Atlantic $ W Atlantic $ S Monmouth $ N Burlington $ N Hudson $ B Gloucester $ N Camden $ W Atlantic $ B Essex $ B Warren $ B Monmouth, Ocean $ B Hunterdon, Mercer $ N Passaic $ S Mercer, Middlesex $ B Essex, Passaic $ B Camden $ W Union $ S Camden $ S Hudson $ B Warren $ B Warren $ S Mercer $ B Morris $ S Middlesex $ S Mercer $ N Burlington $ N Morris $ W Monmouth $ S Hunterdon $ N Monmouth $ B Essex $ B Middlesex $ N Union $ S Camden $ S Middlesex $ W Atlantic $ S Burlington $0.360
19 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length AADT FPR Estimate S Monmouth $ W Ocean $ B Bergen $ B Gloucester, Salem $ S Mercer $ N Burlington $ E Bergen $ B Gloucester $ S Bergen $ B B Monmouth $ E Bergen $ S Hudson $ B Bergen, Hudson $ E Salem $ S Middlesex $ W Atlantic $ W Bergen $ N Monmouth $ E Warren $ W Passaic $ W Warren $ N Union $ E Passaic $ W Monmouth $ S Monmouth $ B Hudson $ B Camden $ B Sussex $ B Morris $ N Middlesex $ B Middlesex $ N Somerset $ E Bergen $ B B Monmouth $ B Middlesex $ B Salem $ W Middlesex $ B Burlington $ B Ocean $ W Passaic $ S Somerset $ B Union $ B Somerset $1.140 A - 4
20 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length A - 5 AADT FPR Estimate B Monmouth $ E Union $ B Gloucester $ S Monmouth $ B Mercer, Middlesex, Somerset $ E Middlesex, Monmouth $ E Cape May $ B Union $ S Middlesex $ B Hunterdon $ L W Hudson $ B Sussex $ E Essex, Morris $ B Gloucester $ B Morris, Somerset $ B Monmouth $ B Ocean $ N Mercer, Middlesex $ S Middlesex $ B Warren $ B Salem $ B Middlesex $ B Bergen $ E Atlantic $ B Mercer $ N Mercer $ N Passaic $ B Ocean $ B Atlantic $ S Morris $ B Gloucester $ B Ocean $ B Warren $ B Warren $ N Camden $ B Burlington $ N Hunterdon $ B Essex $ B Atlantic $ B Ocean $ B Morris $ B Bergen $2.370
21 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length AADT FPR Estimate S Monmouth $ B Sussex $ B Cumberland $ Z B Hunterdon $ E Burlington $ B Sussex $ W Essex, Morris $ N Monmouth $ B Morris $ B Union $ W Bergen $ B Cumberland $ B Sussex $ B Gloucester $ E Somerset $ N Middlesex $ B Camden $ N Camden $ W Hunterdon $ S Burlington, Camden $ B Salem $ N Monmouth $ S Morris $ N Morris, Passaic $ B Warren $ B Camden $ B Warren $ W Morris $ B Hunterdon, Warren $ B Essex $ N Cape May $ N Monmouth $ S Passaic $ W Atlantic $ N Somerset $ B Sussex $ S Gloucester $ B Sussex $ B Middlesex $ B Camden $ B Cape May, Cumberland $ E Ocean $0.150 A - 6
22 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length A - 7 AADT FPR Estimate B Cumberland $ N Monmouth $ B Morris, Sussex $ B Bergen $ B Atlantic, Cumberland $ B Middlesex $ B Salem $ B Cape May $ B Burlington $ B Atlantic $ B Gloucester $ S Monmouth $ S Somerset $ L E Essex $ E Union $ B Sussex $ Z B Hunterdon $ B Camden $ E Middlesex $ B Salem $ S Hudson $ S Passaic $ B Morris $ S Burlington $ B Ocean $ W Morris $ B Morris $ B Salem $ B Cape May $ B Morris $ E Morris $ B Middlesex $ W Ocean $ B Cape May $ B Gloucester $ N Morris, Passaic $ B Cape May $ B Gloucester $ S Monmouth $ B Mercer $ B Morris $ B Gloucester $ N Hunterdon $ B Mercer $ B Monmouth $1.800
23 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length AADT FPR Estimate N Monmouth $ B Burlington $ B Camden $ N Monmouth $ B Camden $ W Somerset $ B Burlington $ W Morris $ E Burlington $ S Monmouth $ N Hudson $ S Monmouth $ B Essex, Union $ S Union $ E Essex, Union $ S Bergen $ B Burlington $ S Union $ N Mercer $ S Mercer $ B Morris, Sussex $ B Gloucester $ S Bergen $ B Burlington $ N Monmouth $ B Bergen $ S Union $ B Monmouth $ N Somerset $ B Gloucester $ B Salem $ B Middlesex $ N Bergen $ B Essex $ B Ocean $ W Morris $ S Monmouth $ S Camden $ B Camden $ S Camden, Gloucester $ S Hunterdon $ W Essex, Union $ E Ocean $ N Bergen $ W Essex, Union $0.630 A - 8
24 DEFICIENT PAVEMENTS SORTED BY BENEFIT RANK CONTINUED Rank Rte Length AADT FPR Estimate N Bergen $ N Camden $ B Cape May $ B Essex, Union $ N Monmouth $ B Warren $ B Cape May $ B Monmouth $ N Monmouth $ S Cape May $ N Gloucester $ S Ocean $ N Bergen $ N Bergen $ B Burlington $ B Cape May $ N Ocean $ L W Bergen $ B Warren $ W Essex $ S Camden $ S Salem $ S Middlesex $ B Cumberland $ B Cape May $ N Cumberland $ B Camden $ W Hunterdon $ B Cape May $ W Cape May $ W Ocean $ B Atlantic $ B Cape May $ B Salem $ B Monmouth $ N Burlington, Camden $ B Cape May $ S Monmouth $ B Gloucester $0.360 Totals $ A - 9
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