Inprocess Measuring on Machine Tools

Transcription

1 Inprocess Measuring on Machine Tools Philipp Ehrenreich Sales Manager Europa m&h Inprocess Messtechnik GmbH 13. April 2016 OKUMA-Parndorf, Demo-Center

2 Brands you can trust Brown & Sharpe (USA, 2001) DEA (Italy, 2001) Leitz (Germany, 2001) PC-DMIS (USA, 2001) m&h (Germany, 2008) Leica Geosystems JMTC (Switzerland, 2005) (China, 2006) CE Johansson TESA (Sweden, 2002) (Switzerland, 2001) ROMER / CIMCORE Sheffield (France/USA, 2004) (USA, 2004) Cognitens (Israel, 2007) JMTC (China, 2006) Serein Metrology (China, 2010) Optiv (Germany, 2009) Seven Ocean (China, 2011) VERO Software / VISI (Germany, 2014) Q-DAS (Germany, 2015) Werte in Klammern bedeuten Herkunftsland des Unternehmens sowie Jahr des Erwerbs 2

3 Our products you ll find Aerospace Machine industry Research & Education Mould & Die Ironworks Automotive Watch-making industry Precision Industry Foundries Domestic Appliances Heavy Industry Reverse Engineering Medical Technology Power Generation Shipbuilding 3 in more than 100 industrial segments! Railway Pulp & Paper

4 m&h COMPANY HISTORY Market launches: Compact Laser Tool Setter Infrared Touch Probe system Low Force Tow new Cable Tool Setter systems Market launches: Laser Tool Setter LTS35.65 Radio-wave system RWP38.41 and RWT35.50 Software PC-DMIS NC Gage V2.0 and 3D Form Inspect V2.6 Market launches: Laser Tool Setter LTS35.60 Temperatur Probe systems Radio-wave and Infrared Tool Setters Software PC-DMIS NC Gage and 3D Form Inspect V2.4 m&h Part of HEXAGON AB Market launch THERMO-LOCK technology 2003 Market launch of new Radio-wave Touch Probe 2002 Market launches: HDR technology (High Data Rate) Software 3D Form Inspect 1999 Market launch of new Infrared Touch Probe 1993 Market launch of first Radio-wave System with 433MHz 1991 Company foundation by Wolfgang Madlener and Wilfried Veil Market launch of first Infrared Touch Probe system 4

5 LOCATION m&h 5

6 CUSTOMER SERVICE WORLDWIDE You need: Product information? Application assistance? Product demonstration? Troubleshooting? Telephone support? WE ARE YOUR SOLUTION PARTNER! our worldwide field engineers will support you until your problem is solved! 6

7 COMPETENCE CENTERS WORLDWIDE 24HRS TECHNICAL SUPPORT CC-Headquarters / Europe CC-Asia CC- Americas 7

8 COMPETENCE CENTERS WORLDWIDE 24 HRS TECHNICAL SUPPORT Hexagon Metrology competence centers and m&h representations all over the world, offering quick and targeted service. Our highly trained and qualified technicians will support you with competence and reliability worldwide, 24hrs. 8

9 CERTIFICATES AND PATENTS ISO 9001:2008 Quality Management System Implemented by our employees Guarantees highest quality standards Best basis for a trusting and long-term relationship Qualified Siemens Solution Partner Certified Siemens Solution Partner Automation Tailor-made solutions of outstanding quality Certification of our excellent know-how of solutions m&h Patents More than 10 active patents In more than 15 countries Several pending patents m&h Power of innovation 9

10 m&h INFRARED PROBES m&h IRP Reliable HDR + infrared transmission 2. ITE technology pre-positioning with high-speed 3. Safe, reliable activation methods 4. Patented dual-probe-technology 5. Chameleon-technology m&h IRP40.01 HDR (High Data Rate) infrared transmission ITE technology (Intelligent Trigger Evaluation) pre-positioning with High Speed Patented THERMO-LOCK technology Up to 440 hours of continuous use before battery change m&h IRP40.40-LF With constant very low trigger forces HDR (High Data Rate) infrared transmission Patented THERMO-LOCK technology 10

11 m&h TEMPERATURE PROBES m&h IRP25.50-TP 1. HDR+ (High Data Rate) infrared transmission 2. Measures the workpiece temperature fully automatically before and during machining 3. The only infrared temperature probe on the market! m&h RWTP20.44 Proven and safe SCS technology Reliable and unambiguous activation mechanisms ensure a smooth measuring procedure The only radio-wave temperature probe on the market! 11

12 m&h PRODUCTION PROBE m&h PP High precision measuring unit 2. Operation suitable for the workshop a) Sturdy and protected IP68:EN

13 m&h TOOL SETTER TECHNICAL INNOVATION a) Tool setter system from the tool magazine b) Quick mounting on optional base plate, or directly on the machine table c) Tool setter systems which can be shared between different machines THE HIGHEST PRECISION AND FAST TOOL CONTROL a) Repeatability from 0.5 µm on b) Fast m&h tool measuring cycles c) Very low trigger forces permit the measurement of delicate tools EASY HANDLING IN THE WORKSHOP a) User-friendly handling and easy alignment b) Compact design c) Sturdy and durable protected IP68:EN

14 m&h TOOL SETTER m&h TS Fast m&h tool measuring cycles 2. Compact design 3. Sturdy and durable protected 4. Fast and easy alignment m&h TS35.30 Fast tool breakage control Compact design Sturdy and durable protected Fast and easy alignment m&h IRT35.70 HDR (High Data Rate) infrared transmission Simple, quick & repeatable manual positioning Sturdy and durable protected Can be shared for different machining areas or machines 14

15 m&h TOOL SETTER m&h IRPT HDR (High Data Rate) infrared transmission 2. The only tool measuring system from the tool magazine! 3. Sturdy and durable protected m&h RWT35.50 Proven and safe SCS technology Simple, quick & repeatable manual positioning Can be shared for different machining areas or machines 15

16 m&h LASER TOOL SETTER HIGHEST ACCURACY a) Repeatability of 0.2 µm b) Tool cleaning using Laval nozzle with supersonic pressure c) TCS technology (True Cutting Scan) for highest precision OPTIMAL PROTECTED a) Optimal protection of the optics by means of pneumatic shutter unit b) Sturdy and durable protected IP68:EN60529 FAST AND COPIOUS MEASURMENT CYCLES a) Fast and precise measurement of tool length and tool radius b) Single cutting edge control for breakage or tool wear c) Correction or monitoring of runout, tool change and clamping errors 16

17 m&h LASER TOOL SETTER m&h LTS35.60 Hig-End Laser tool setter with highest precision and optimised optics Housing made of stainless steel no uncontrolled thermal expansion Perfect protection of the optics by means of innovative shutter unit m&h LTS Standard laser measuring device for cost-effective standard usage 2. Optimal protection of the optics by means of pneumatic shutter unit 3. Very straightforward electrical and pneumatic connections m&h LTS Compact laser measuring device the smallest in its class Very straightforward electrical and pneumatic connections Highest protection class for long service life 17

18 m&h SOFTWARE SOLUTIONS SETTING A NEW STANDARD a) PC-DMIS NC Gage installed directly on a control b) 3D Form Inspect since 2002 a leader in the market! c) Software options for various applications USER FRIENDLY SOFTWARE a) PC-DMIS NC Gage with innovative teach-in-method b) 3D Form Inspect with self explanatory user interface CALIBRATION STRATEGY a) PC-DMIS NC Gage with the same mathematic as CMM software b) PC-DMIS NC Gage with Kinematic Setup The basis for precision on 5-axis machines c) 3D Form Inspect with patented calibration strategy by m&h d) 5-axis calibration for maximum precision 18

19 m&h SOFTWARE SOLUTIONS PC-DMIS NC Gage 1. With innovative teach-in-method 2. With the same mathematic as CMM software 3. Kinematic Setup at any time m&h 3D FORM INSPECT With patented calibration strategy by m&h With self explanatory user interface Best-Fit Option m&h MEASUREMENT MACROS Fast measurement macros Support for touch probes, temperature probes, tool setter and laser tool setter 19

20 NC Gage v3.0 5 Axis Measurement Multi-Talent Now Measures on Multipurpose Machines

21 PC-DMIS NC Gage On Machine Metrology Center NC Gage puts powerful measurement in the hands of the operator NC Gage makes measuring nearly as simple as using a caliper No macro coding for the machine operator to learn Teach-in operation NC Gage is powerful: Kinematic Setup Advanced Features, GD&T, CMM Math 5 Axis Measurement NC Gage does the job Quick Set-ups Full automatic operation Clear reporting Feedback to control PC-DMIS NC Gage Kinematic Setup Teach In Measure ment Real-Time Feedback Sensor Mgmt. Common User Experience Reporting Zero Point Setting Tool Setting Statistics Collection 21

22 PC-DMIS NC Gage It s Easy PC-DMIS NC Gage s teach-in with Visual Navigator Work using the panel soft keys or touch screen Follow NC Gage s Visual Navigator step-by-step to understand complex tasks Programs are created quickly und can be played back as blocks or fully automatically Clear instructions and the visual navigator guide the operator thru the teach-in process 22

23 PC-DMIS NC Gage It s Powerful Kinematic Setup: set up / confirm rotary axes on a machine in just minutes Teach-in a sphere on the table. Enter the number of points and positions to measure Enter a safe height location Go! Use the report to evaluate your machine or have NCG write the results back to variables on the control. Have confidence in your machine! 23

24 PC-DMIS NC Gage It s Powerful PC-DMIS NC Gage offers advanced measuring functions Offers more than standard macros : 3D Features Form & Position (GD&T) Distances Angles 5 Axis Measurement And PC-DMIS NC Gage is built on the math engine of our CMM software, the math is PTB-certified, and is expandable to include advanced algorithms as well. NC Gage includes 3D features 24

25 PC-DMIS NC Gage It s Powerful Feature Form Circle Roundness Plane Flatness Line Straightness Cylinder Cylindricity Cone Cone Form Sphere Sphericity Parallelism / Perpendicularity PC-DMIS NC Gage offers needed GD&T functions Evaluation Length Result Concentricity of circles Position of Circles 25

26 PC-DMIS NC Gage It s Powerful 5 Axis Measurement: NC Gage supports all features including teach-in! Measure a part in any orientation of a 5 axis machine Teach in measurement tasks in any 5 Axis orientation Update 5 axis offsets based on measurements in any orientation All GD&T functions in all positions Complete reporting in part coordinates PC-DMIS NC Gage 26

27 PC-DMIS NC Gage Does the Job! Quick Set-ups: Work Offsets can be set using all features Use teach in to set-up on simple features. Line, Point, Bore Plane, Midpoint, Sphere Create a program for set-up on complex feature combinations Intersection points, projected points, constructed circles Run set-ups automatically and integrate into cutting programs 27

28 PC-DMIS NC Gage Does the Job! Full Automatic Operation: Call NC Gage programs from cutting programs Use standard subroutine calls to use any NC Gage measurement program inside a cutting program Automatically save reports Use automatic programs to feedback information into the cutting process 28

29 PC-DMIS NC Gage Does the Job! Feedback Work Offsets, and Variables from measurements to the machine Zero points can be shifted using measured or constructed features in a program. Variables can be updated with any value that was calculated in NC Gage 29

30 NOW Full Measurement functionality Extends Multaskinkg capabilities for end-to-end process in one machine Turning Milling Grinding Measuring Finishing 30

31 PC-DMIS NC Gage Millturn Features Support of common measurement tasks on Millturn machines Part Set-up: Using C-Axis measurement 1. Align C axis on Slot / Keyway 2. Align C Axis on Flat 3. Align C Axis on Key / Web 4. Search for Key 5. Search for Keyway 6. Search for Flat Feature Measurement: 1. Shaft (measurement with and without C axis possible) 2. Flat 3. Keyway 4. Key 31

32 Okuma Machines Available in OSP P300S (Suite) Directly from Okuma Requires OSP API 32

33 PC-DMIS NC Gage Does the Job! Reporting: Clear, color coded reports are generated and saved automatically Simple color coded table signaling whether the item is out of tolerance. Auto saved as RTF file (readable in MS Word or Wordpad) or can be sent to any available printer. XML File saved for Statistics Print out reports or save them to view in Word or Wordpad 33