EUROPE CANADA & USA www bender com
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1 EUROPE TST Bender sold and serviced by Process automation CANADA & USA TST Bender sold and serviced by TUBEX TECHNOLOGY MACHINERY (2010) INC. Administrative office 210A, Brunswick, Pointe Claire (Montreal) QC, Canada, H9R 1A6 TST www. bender.com
2 INTRODUCTION With over 30 years of experience, TST has become one of the world s leading companies in the fields of tube bending and processing. Customers from all over the world have come to recognize the outstanding quality and reliability of our equipment. Technical knowledge, skilled engineering, customer service, and excellent teamwork are the foundations for our competitiveness and are the core values we use to ensure excellent products and excellent relationships with our customers. TST strives to achieve 100% customer satisfaction continuously, by offering turn-key systems on top of our standard series of tube benders, and by making sure to fulfill any customer's specialized needs in an efficient and cost effective manner. Our constant drive to research, improve, and create new products has kept TST machinery on the cutting edge of innovation and our name among the most advanced in the industry The CNC Series is the most dynamic tube bender available, offered with either electric or hydraulic bending, based upon customer requirements. It features a very user friendly interface, designed to make programming as easy as possible. The software also allows for the direct importation of CAD files, as well as a visualization of the bend sequence via a 3D simulation on-screen, before sending a program for execution. Additionally, hole punching, tube cutting, and push bending are also available for these models. 16 x 1.2 mm Among our product catalogue, we offer several models of tube benders CNC BR1/2/3 Our multi-axis electric machines, with 1, 2, or 3 stacks of tools... CNC B1/2 Our machines featuring a hydraulic axis, for higher power in a compact form... CNC Software Overview... Detailed Table of Specifications... CNC BRM Customizable levels as needed and a left-right configuration... AUTO Our basic single stack, automatic machine... NC Our semi-automatic series of machines x 1.5 mm WE ARE ABSOLUTELY CERTAIN THAT YOUR CHOICE OF A TST MACHINE WILL BE TO YOUR COMPLETE SATISFACTION. 38 x 2 mm 50 x 2 mm 2 3
3 65 x 2.2 mm (or 80 x 3 mm) electric or hydraulic bending, LCD 17" touch screen User friendly interface Based on Windows OS Programs stored on PC hard drive Remote programming option available DXF file importing available 100 x 3 mm electric or hydraulic bending, x 7 mm (or 150 x 8 mm) electric or hydraulic bending, Several parameters easily programmable with a touch The parameter are stored within each program, to facilitate machine setup 3D visualization of the part and 3D simulation of the machine bending are available 170 x 7 mm hydraulic bending, 1 or 2 stacks 4 5 Manual mode allows complete movements of all the axis and clamping, with interlocks to avoid collisions An instant troubleshooting is allowed by a comprehensive error page allowing the understanding of an abnormal function and a quick resolution of the same. Remote troubleshooting is also available A complete set of alarms will allow the operator a quick learning of the complete use of the machine
4 MODEL CNC16B1 CNC16B2 CNC16B3 CNC25BR1 CNC25BR2 CNC25BR3 CNC38BR1 CNC38BR2 CNC38BR3 CNC CONTROL SERIES Bending Servo Control Bending Hydraulic Control Bending Hydraulic Control CNC50BR1 CNC50BR2 CNC50BR3 CNC65BR1 CNC65BR2 CNC65BR3 CNC80BR1 CNC80BR2 CNC80BR3 CNC100BR1 CNC100BR2 CNC32BR8 CNC100B1 CNC100B2 CNCB1 CNCB2 CNC150B1 CNC150B2 HORSE POWER 11HP 12.5HP 18HP 30HP 42HP 54HP 63HP 27HP 45HP 48HP 48HP 53HP CNC170B1 CNC170B2 AUTO NC CONTROL SERIES AUTO 38 AUTO 63 NCB 25 NCB 38 NCB 50 NCB 65 NCB 80 NCB 100 NCB NCB 150 NCB 170 6HP 11.7HP 7.5HP 7.5HP 10HP 15HP 20HP 25HP 37.5HP 37.5HP 40HP MAX. BENDING CAPACITY (mm) MAX BENDING RADIUS (mm) 16x1.2 25x1.5 38x2 50x2 65x2.2 80x3 100x3 32x x6 x7 150x8 170x x2 63x2 25x1.2 38x2 50x2 65x2.2 80x4 100x6 x7 150x8 170x MAX. BENDING ANGLE (º) MAX. FEEDING POSITIONING LENGHT (mm) MAX. FEEDING LENGHT WITH MANDREL (mm) BENDING ACCURACY (º) ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 ±0.05 BENDING SPEED (º/sec) ±0.2 ± FEEDING ACCURACY (mm) RACK BALLSCREW ±0.2 ±0.2 FEEDING SPEED (mm/sec) 1 ~ ~ ~ ~ ~800 1 ~800 1 ~600 1 ~ ~600 1 ~600 1 ~600 1 ~600 TURNING ACCURACY (º) NUMBER OF UNLIMITED BENDING NO. / UNLIMITED 30 EDIT LINES / 30 EDIT LINES / TURNING SPEED (º/sec) ±0.2 ± EDIT LINES / 20 EDIT LINES / RADIUS DIFFERENCE BETWEEN STACKS (mm) UNLIMITED DIMENSIONS (cm) LENGTH WIDTH HEIGHT WEIGHT (kg) Suitable for the bending radium bigger than 6D Servo feeding device push pipe forming the bigger radius and 3D curvature shape Able to exchange 2nd stack via bending device or hole punching device. To make hole punching & bending process at one operation, avoiding 2nd processing job on hole process. 6 7
5 38 x 2 mm (or 50 x 2 mm) hydraulic bending, 25 x 1.2 mm 38 x 2 mm 38 x 2 mm (or 63 x 2 mm) hydraulic bending, 50 x 2 mm 32 x 1.8 mm 4 stacks each side (top and bottom) 65 x 2.2 mm (or 80 x 4 mm) 8 9
6 100 x 6 mm 38 x 2 mm, with positioner x 7 mm 50 x 2 mm, with positioner 150 x 8 mm (or 170 x 7 mm) ANGLE ROTATION LENGTH SETTING
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