Setup, Operation & Maintenance Manual

Transcription

1 Setup, Operation & Maintenance Manual ndustrial and Sanitary Variable Speed V ontrollers Table of ontents Warnings eneral Safety ntroduction Specifications nstallation Required Tools Sanitary ontroller Mounting ndustrial ontroller Mounting , 2200 & 3100 onveyor Mounting onveyor Mounting luminum Stand Leg Mounting Steel Stand Leg Mounting Wiring Preventative Maintenance & djustment Required Tools ontroller Setup Service Parts Return Policy Rev.

2 Warnings eneral Safety The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. NR azardous voltage will cause severe injury or death. LOOUT POWR OR wiring. Ç NR limbing, sitting, walking or riding on conveyor will P O ONVYORS. xposed moving parts can O NOT TTMPT USTMNTS WT ONVYOR RUNNN. Ç Ç NR O NOT OPRT ONVYORS N N XPLOSV NVRONMNT. Ç ontroller must be properly grounded. ailure to properly ground controller may cause injury to personnel. orner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, OR POTNTL PN PONTS and other mechanical hazards before system start-up. ntroduction MPORTNT: Some illustrations may show guards removed. o NOT operate equipment without guards. Upon receipt of shipment: ompare shipment with packing slip. ontact factory regarding discrepancies. nspect packages for shipping damage. ontact carrier regarding damage. ccessories may be shipped loose. See accessory instructions for installation. orner conveyors are covered by the following patent numbers: , , , , , , , and corresponding patents and patent applications in other countries. orner s Limited Warranty applies. orner reserves the right to make changes at any time without notice or obligation. Variable Speed V ontrollers Setup, Operation & Maintenance Manual Rev. 2 orner Mfg. orp.

3 Product escription orner Variable Speed V ontrollers (igure 1) are motor speed controllers for Standard and eavy Load V gearmotors. NOT: or additional information, refer to the Tech M1000 Series nstallation and Operating Manual shipped with your controller. See Specifications table for models. L llustration References isplay ncrease Speed utton Start utton Stop utton ecrease Speed utton W/RV (orward/reverse) utton nter utton PRO/RUN (Program/Run) utton UTO/MN (utomatic/manual) utton Line onnection ord rip M6 x 16 mm Stainless Steel ex ead ap Screws (2x) Stainless Steel Mounting lips (2x) igure 1 Specifications orner Model Number 62MV1122S 62MV1124S 62MV2124S nput Voltage & Phase 115/230Single Phase 115 Single Phase 230 Single Phase Output Voltage & Phase 62MV2322S 230 Three Phase 230 Volts- 62MV Single Phase Three Phase Output requency 10 to 60 z Maximum p (kw) Maximum Output in mperes nclosures Manufacurer s Model Number 0.5 (0.37) 2.2 M1105S NM 4x 0.25 (0.19) (P65) M1103S 0.5 (0.37) 2.2 M (0.37) 2.2 M1105S 62MV Single Phase 1.0 (0.75) 4.0 M1210S 62MV MV MV MV Three Phase 230 Three Phase 460 Three Phase 460 Three Phase 6 to 60 Z 1.0 (.75) (1.1) 5.2 NM 4 (P65) M1210 M Volts 1 (.75) 2.0 M1410 Three Phase 2 (1.5) 3.4 M1420 Variable Speed V ontrollers Setup, Operation & Maintenance Manual orner Mfg. orp Rev.

4 nstallation Required Tools ex key wrenches: 4mm, 5mm Wrenches 8mm, 10mm lat-blade screwdriver Torque wrench Sanitary ontroller Mounting 2. ttach mounting bars ( of igure 4) to controller () with screws (). xposed moving parts can LO OUT POWR before removing guards or performing maintenance. igure 4 3. ttach controller ( of igure 5) to conveyor with screws (). igure 2 nstallation omponent List Sanitary V ontroller 6100 Series ccessory Mounting lips (2x) (450186M) ontroller Mounting ar (2x) (450333MS) ex ead Screws, M5 x 8mm (4x) ex ead Screws, M6 x 16mm (2x) igure 5 1. nstall mounting clips ( of igure 3) on conveyor. igure 3 Variable Speed V ontrollers Setup, Operation & Maintenance Manual Rev. 4 orner Mfg. orp.

5 nstallation ndustrial ontroller Mounting 2. nstall T-bars ( of igure 8) in 2100 Series, 2200 Series or 3100 Series conveyor T-slots. xposed moving parts can LO OUT POWR before removing guards or performing maintenance. M igure 8 3. ttach controller ( of igure 9) to conveyor with screws (). L igure 6 nstallation omponent List ndustrial V ontroller 6100 Series ccessory Mounting lips (2x) (450186M) utton ead Screws M5 x 8 mm (4x) Socket ead Screws M6 x 16 mm (2x) T-ars (2x) (639971M) Socket ead Screws M6 x 20 mm (2x) L Spring Nut, M6 (2x) (990605M) M ontroller Mounting ar (2x) (300459M) 2100, 2200 & 3100 onveyor Mounting 1. ttach mounting bars (M of igure 7) to controller () with screws (). igure onveyor Mounting 1. nstall mounting clips ( of igure 10) on conveyor. igure ttach mounting bars (M of igure 11) to controller () with screws (). M M igure 7 igure 11 Variable Speed V ontrollers Setup, Operation & Maintenance Manual orner Mfg. orp Rev.

6 nstallation 3. ttach controller ( of igure 12) to conveyor with screws (). 3. Temporarily tighten screw (). nstall second T-bar ( of igure 15) into T-slot. igure 12 luminum Stand Leg Mounting 1. ttach mounting bars (M of igure 13) to controller () with screws (). igure With screwdriver (O of igure 16), raise T-bar () to align it with hole in top mounting bar. nsert M6 screw () and partially thread into T-bar. M O igure nstall T-bar ( of igure 14) into stand leg T slot. ttach controller lower mounting bar (N) with screw (). igure Slide controller to its desired mounting location (igure 17) and tighten both screws ( of igure 16). N igure 14 igure 17 Variable Speed V ontrollers Setup, Operation & Maintenance Manual Rev. 6 orner Mfg. orp.

7 nstallation Steel Stand Leg Mounting Wiring 1. ttach mounting bars (M of igure 13) to controller () with screws (). NR azardous voltage will cause severe injury or death. LOOUT POWR OR wiring. Ç M xposed moving parts can LO OUT POWR before removing guards or performing maintenance. igure nstall Spring Nuts (L of igure 19) in steel stand leg. ontroller must be properly grounded. ailure to properly ground control box may cause injury to personnel. L igure 19 NOT: circuit breaker or a disconnect switch with fuses must be provided in accordance with the National lectrical ode (N) and all local codes. Refer to the Tech M1000 Series nstallation and Operating Manual shipped with your controller. See the sections from Requirements through M1000 Power Wiring iagram. See Table of ontents for page numbers. 3. ttach controller ( of igure 20) to Spring Nuts (L) with screws (). NOT: or electrical wiring or troubleshooting, refer to information provided by controller manufacturer. 1. Make the input power connections through the line connection cord grip. Refer to the manufacturer s manual for terminations inside the V controller. L igure 20 Required Tools Variable Speed V ontrollers Setup, Operation & Maintenance Manual orner Mfg. orp Rev.

8 Preventive Maintenance and djustment lat-blade screwdriver ontroller Setup NR azardous voltage will cause severe injury or death. LOOUT POWR OR wiring. NOT: or additional information or desired settings other than listed, refer to the Tech M1000 Series nstallation and Operating Manual shipped with your controller. See Specifications table for model. When purchased with a gearmotor, orner configures Variable Speed V ontrollers as follows: 1 second acceleration time 1 second deceleration time xposed moving parts can LO OUT POWR before removing guards or performing maintenance. Minimum 10 z for Sanitary units, 6 z for ndustrial units Maximum 60 z Overloads set to motor ull Load mperes (L) Service Parts NOT: or replacement parts, refer to the Tech M1000 Series nstallation and Operating Manual shipped with your controller. Variable Speed V ontrollers Setup, Operation & Maintenance Manual Rev. 8 orner Mfg. orp.

9 Notes Variable Speed V ontrollers Setup, Operation & Maintenance Manual orner Mfg. orp Rev.

10 Return Policy Returns must have prior written factory authorization or they will not be accepted. tems that are returned to orner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the orner factory representative or your local distributor: 1. Name and address of customer. 2. orner part number(s) of tem(s) being returned. 3. Reason for return. 4. ustomer s original order number used when ordering the item(s). 5. orner or distributor invoice number. representative will discuss action to be taken on the returned items and provide a Returned oods uthorization number for reference. There will be a return charge on all new undamaged items returned for credit where orner was not at fault. orner is not responsible for return freight on such items. onveyors and conveyor accessories Standard catalog conveyors 30% MP Series, cleated and specialty belt conveyors 50% 7400 & 7600 Series conveyors non returnable items ngineered special products case by case rives and accessories 30% Sanitary stand supports non returnable items Parts Standard stock parts 30% MP, cleated and specialty belts non returnable items Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. f a replacement is needed prior to evaluation of returned item, a purchase order must be issued. redit (if any) is issued only after return and evaluation is complete. orner has representatives throughout the world. ontact orner for the name of your local representative. Our Technical Sales, atalog Sales and Service Teams will gladly help with your questions on orner products. or a copy of orner s Warranty, contact factory, distributor, service center or visit our website at or replacement parts, contact an authorized orner Service enter or the factory. orner Mfg. orp. reserves the right to change or discontinue products without notice. ll products and services are covered in accordance with our standard warranty. ll rights reserved. orner Mfg. orp ORNR M. ORP. 975 ottonwood ve., PO ox 20 artland, W US US TL (US) X (US) nternet: Outside the US: TL X Rev. Printed in U.S..