7400 Series End Drive Conveyors

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1 700 Series End Drive Conveyors Installation, Maintenance and Parts Manual Flat Belt Conveyor Cleated Belt Conveyor DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. BD For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings General Safety... Product Description... Specifications... 5 Flat Belt 700 Series Conveyor... 5 Cleated Belt 700 Series Conveyor... 5 Flat Belt 700 Series LPZ Conveyor... 5 Cleated Belt 700 Series LPZ Conveyor... 5 Conveyor Supports... 6 Specifications... 6 Installation... 7 Required Tools... 7 Recommended Installation Sequence... 7 Conveyors Longer than 0 ft (08 mm)... 7 LPZ Conveyors... 8 Knuckles... 8 Belt... 8 Guides... 9 All Conveyors... 9 Stand Installation... 9 Tail Assembly Installation... 0 Drive Tail... 0 Idler Tail... 0 Tip Up Tail... Nose Bar Idler Tail... Nose Bar Tip Up Tail... Lifter Installation... Wear Strip Installation... Belt Installation... 5 Belt Return Installation... 6 Preventive Maintenance and Adjustment... 7 Required Tools... 7 Checklist... 7 Cleaning... 7 Routine Cleaning... 7 Standard Conveyors... 7 Conveyors with Tip Up Tails and Lifters... 7 Periodic Cleaning... 8 Lubrication... 8 Conveyor Bearings... 8 Wearstrips and Belt Returns... 8 Maintaining the Conveyor Belt... 8 Troubleshooting... 8 Conveyor Belt Replacement... 8 Conveyors with Guides... 9 Standard Belts... 9 Replacing a Section of Belt... 9 Replacing the Entire Belt... 0 Specialty Intralox 00 Series Belts... 0 Replacing a Section of Belt... 0 Replacing the Entire Belt... Specialty Intralox 600 Series Belts... Replacing a Section of Belt... Replacing the Entire Belt... Conveyor Belt Tensioning... Sprocket and Puck Removal... A - Drive Sprocket Removal... B - Idler Puck Removal... Reassembling Tail Assemblies... 5 Idler Tail and Tip Up Tail... 5 Drive Tail... 5 Bearing Replacement... 7 LPZ Knuckles... 7 Wearstrips and Belt Returns... 7 Service Parts... 8 Drive End Components... 8 Tension End Components... 0 Tip Up Tension End... Nose Bar Tension End... Nose Bar Tip Up Tension End... Conveyor Frame and Extension... Upper Knuckle for Upper Knuckle for Lower Knuckle for Lower Knuckle for " (76 mm) High Sides... 9 Cleated " (5 mm) Guides... 0 Cleated " (76 mm) Guides... Flat Belt Returns... Cleated Belt Returns... Flat Belt... Cleated Belt... Ordering a Replacement Chain... Belt Removal Tool... Configuring Conveyor Part Number... Return Policy... 6 Introduction CAUTION CAUTION Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage.accessories may be shipped loose. See accessory instructions for installation. The Dorner Limited Warranty applies. Dorner 700 Series conveyors have patents pending. Dorner reserves the right to make changes at any time without notice or obligation. Dorner has convenient, pre-configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Intralox is a registered trademark of Laitram L.L.C. in the United States and / or other countries. Dorner Mfg. Corp Rev. D

3 Warnings General Safety DANGER WARNING SEVERE HAZARD! KEEP OFF CONVEYORS. Climbing, sitting, walking or riding on conveyor will result in death or serious injury. DANGER SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. WARNING EXPLOSION HAZARD! DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. The electric gearmotor generates heat and could ignite combustible vapors. Failure to comply will result in death or serious injury. BURN HAZARD! DO NOT TOUCH the motor while operating, or shortly after being turned off. Motors may be HOT and can cause serious burn injuries. WARNING WARNING CRUSH HAZARD! DO NOT place hands or fingers inside the conveyor while it is running. DO NOT wear loose garments while operating the conveyor. Loose garments can become caught up in the conveyor. Failure to comply could result in serious injury. WARNING CRUSH HAZARD! SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing serious injury. PUNCTURE HAZARD! Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing serious injury. WARNING SEVERE HAZARD! Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. Failure to comply could result in serious injury Rev. D Dorner Mfg. Corp.

4 Product Description Refer to (Figure ) for typical conveyor components. Typical Components Conveyor Gearmotor Belt (Flat Belt Shown) Return 5 Support Stands 6 Motor Controller 7 Drive End 8 Tension End Figure Dorner Mfg. Corp Rev. D

5 Specifications Specifications Flat Belt 700 Series Conveyor Flat Belt 700 Series LPZ Conveyor Cleated Belt 700 Series Conveyor Cleated Belt 700 Series LPZ Conveyor Rev. D 5 Dorner Mfg. Corp.

6 Specifications Conveyor Supports Maximum Distances: = ft (9 mm) = 8 ft (8 mm)** = ft (9 mm) ** For conveyors longer than 0 ft (.05 m), install support at frame joint. Specifications Conveyor Width Reference (WW) Conveyor Belt Width in 0 increments Figure 6" (5 mm) 60" (5 mm) in " (5 mm) increments Maximum Conveyor Load 0 lb / ft (97 kg / m ) with a maximum of 000 lb / ft (88 kg / m ) Belt Travel Maximum Belt Speed Belt Take-up " (05 mm) per revolution of pulley ft / minute (7 m / minute) " (5 mm) Conveyor Length Reference (LLL) Conveyor Length LPZ Section Lengths (LLL) LPZ Section Length Total LPZ Conveyor Length in 00 increments 6" (9 mm) 999" (5. m) in " (5 mm) increments 0 5 in 00 increments " (60 mm) 5" (60 mm) in " (5 mm) increments (L +L + L) = Maximum 8' (.6 m) long conveyor IMPORTANT Maximum conveyor loads are based on: Non-accumulating product Product moving toward gearmotor Conveyor being mounted horizontally Conveyor being located in a dry environment Conveyor equipped with standard belt only Dorner Mfg. Corp Rev. D

Conveyors Longer than 0 ft (08 mm) Typical Connection Components (Figure ). M0 x.

7 Installation Installation CAUTION CAUTION Dorner recommends cleaning all the food zones prior to placing conveyor into service. Ensure adequate access is provided for cleaning and servicing equipment so that the required level of hygiene can be maintained. Conveyors Longer than 0 ft (08 mm) Typical Connection Components (Figure ). M0 x.5 mm hex head cap screws (x) Connector hex rods (x) Conveyor frames CAUTION CAUTION Conveyor MUST be mounted straight, flat, and level within confines of conveyor. Use a level (Figure, item ), during setup. Required Tools Figure 7 mm wrench (for hexagonal head fasteners) mm hex wrench (for bearing shaft assembly fasteners) Level Torque wrench Figure. Locate the section number sequence etched on each section of frame (Figure 5, item ). Recommended Installation Sequence. Attach the stands to the conveyor. Refer to Stand Installation on page 9.. Attach the tail assemblies to the frame. Refer to Tail Assembly Installation on page 0.. Attach the lifters, if applicable. Refer to Lifter Installation on page.. Install the gearmotor, if applicable. Refer to the 700 Series Drive Package Installation, Maintenance and Parts Manual. 5. Attach the wear strips. Refer to Wear Strip Installation on page. 6. Install the belt. Refer to Belt Installation on page Attach the belt returns. Refer to Belt Return Installation on page Attach any guides / accessories. Refer to the "Service Parts" section starting on page 8. Figure 5. Position the frame sections in the correct order Rev. D 7 Dorner Mfg. Corp.

rods (Figure 8, item ) and bolts (Figure 8, item ).

Attach upper knuckle (Figure 7, item ) to frame (Figure 7, item ) with hex

8 Installation. Connect the frame sections by bolting the hex post connectors (Figure 6, item ) the sections of frame.. Attach lower knuckle (Figure 8, item ) to frame (Figure 8, item ) with hex rods (Figure 8, item ) and bolts (Figure 8, item ). 5 6 LPZ Conveyors Knuckles Figure 6. Attach upper knuckle (Figure 7, item ) to frame (Figure 7, item ) with hex rods (Figure 7, item ) and bolts (Figure 7, item ). Figure 8. Install wear strips (Figure 8, item 5). Belt. Slide belt (Figure 9, item ) over knuckles on top of the wear strips. 5 Figure 7. Install wear strips (Figure 7, item 5). Figure 9 Dorner Mfg. Corp Rev. D

5 x mm hex head cap screws (x) Figure 0.

9 Installation Guides. Slide guides (Figure 0, item ) on to the knuckle frame, and secure with pull pins (Figure 0, item ). All Conveyors Stand Installation Typical Stand Components (Figure ) Conveyor frame Stand M0 -.5 x mm hex head cap screws (x) Figure 0. Install return guides and secure with pull pin (Figure 0, item ).. Slide guides (Figure, item ) onto lower knuckle frame, and secure with pull pins (Figure, item ). Figure. Position the stands on a flat, level surface.. Attach the stands to the frame (Figure ). Figure Figure Rev. D 9 Dorner Mfg. Corp.

10 Installation Tail Assembly Installation. Insert the pull pins (Figure 6, item ). Drive Tail Typical Drive Tail Components (Figure ). Drive tail assembly Pull pin (x) Conveyor frame Figure 6 Idler Tail Typical Idler Tail Components (Figure 7) Figure. Slide the bearing shafts (Figure 5, item ) into the take up blocks (Figure 5, item ). Idler tail assembly Pull pin (x) Conveyor frame Figure 5. Install the drive package, if applicable. Refer to the 700 Series Drive Package Installation, Maintenance and Parts Manual. Figure 7 Dorner Mfg. Corp Rev. D

Installation. Slide the bearing shafts (Figure 8, item ) into the take up blocks (Figure 8, item ).

Tip Up Tail Figure 8 NOTE Do not insert the pull pins on the tension end of the conveyor until the belt has been

Typical Tip Up Tail Components (Figure 9) Tip up tail assembly Pull pin (x) Tip up shaft Key stops (x) Figure 0.

11 Installation. Slide the bearing shafts (Figure 8, item ) into the take up blocks (Figure 8, item ).. Slide the tip up shaft (Figure 0, item ) through the designated slots in the frame. Tip Up Tail Figure 8 NOTE Do not insert the pull pins on the tension end of the conveyor until the belt has been installed. Typical Tip Up Tail Components (Figure 9) Tip up tail assembly Pull pin (x) Tip up shaft Key stops (x) Figure 0. Attach the key stops (Figure, item ) to the tip up shaft (Figure, item ). The rounded end of the key stop should be facing the tail. Figure. Slide the bearing shafts (Figure, item ) into the holes in the tip up shaft (Figure, item ). Figure 9 Figure Rev. D Dorner Mfg. Corp.

12 Installation NOTE Do not insert the pull pins on the tension end of the conveyor until the belt has been installed.. Ensure that the nose bar pucks (Figure 5, item ) are in line with the conveyor frame (Figure 5, item ). 80 Nose Bar Idler Tail Typical Nose Bar Idler Tail Components (Figure ) Nose bar idler tail assembly Pull pin (x) Conveyor frame Nose Bar Tip Up Tail Figure 5 NOTE Do not insert the pull pins on the tension end of the conveyor until the belt has been installed. Typical Nose Bar Tip Up Tail Components (Figure 6) Figure. Slide the nose bar idler shaft hands (Figure, item ) into the take up blocks (Figure, item ). Tip up tail assembly Pull pin (x) Tip up shaft Key stops (x) Figure. Attach the nose bar transfer post (Figure, item ) to the nose bar idler shaft hands. Figure 6 Dorner Mfg. Corp Rev. D

. Attach the nose bar transfer post (Figure 0, item ) to the nose bar idler shaft hands

Attach the key stops (Figure 8, item ) to the tip up shaft (Figure 8, item ).

Ensure that the nose bar pucks (Figure, item ) are in line with the conveyor frame

13 Installation. Slide the tip up shaft (Figure 7, item ) through the designated slots in the frame.. Attach the nose bar transfer post (Figure 0, item ) to the nose bar idler shaft hands (Figure 0, item ). Figure 7. Attach the key stops (Figure 8, item ) to the tip up shaft (Figure 8, item ). The rounded end of the key stop should face the tail. Figure 0 5. Ensure that the nose bar pucks (Figure, item ) are in line with the conveyor frame (Figure, item ). 80 Figure 8. Attach the nose bar idler shaft hands (Figure 9, item ) to the tip up shaft (Figure 9, item ). Figure NOTE Do not insert the pull pins on the tension end of the conveyor until the belt has been installed. Figure Rev. D Dorner Mfg. Corp.

Installation Lifter Installation Typical Lifter Components (Figure ) Wear Strip Installation Typical Wear Strip Components (Figure ) Belt lift pivot bar Lifter bars Belt lift handle M8 -.

Figure 5. Make sure the wear strips are situated securely in the frame slots (Figure 5, item ). Figure. Attach the lifter bars (Figure, item ) to the belt lift pivot bar (Figure, item ).

14 Installation Lifter Installation Typical Lifter Components (Figure ) Wear Strip Installation Typical Wear Strip Components (Figure ) Belt lift pivot bar Lifter bars Belt lift handle M8 -.5 x 6 mm hex head cap screw Wear strip Figure. Position the wear strips (Figure 5, item ) on the frame. Figure. Slide the belt lift pivot bar (Figure, item ) through the designated holes in the frame. Figure 5. Make sure the wear strips are situated securely in the frame slots (Figure 5, item ). Figure. Attach the lifter bars (Figure, item ) to the belt lift pivot bar (Figure, item ). Make sure the hooked ends of the lifter bars are facing down when resting against the frame.. Attach the lifter handle (Figure, item ) to the belt lift pivot rod. Dorner Mfg. Corp Rev. D

Installation Belt Installation Typical Belt

Bring the ends of the belt together (Figure 8).

Insert the belt rod (Figure 9, item ). Figure 6.

Lightly tap the head of the rod with a hammer

Extend the tension end to remove excess slack in

15 Installation Belt Installation Typical Belt Components (Figure 6). Bring the ends of the belt together (Figure 8). Chain belt Belt rod Figure 8. Insert the belt rod (Figure 9, item ). Figure 6. Position the belt on the conveyor frame (Figure 7). Figure 9 5. Push the belt rod in as far as possible. 6. Lightly tap the head of the rod with a hammer until it snaps into position. 7. Extend the tension end to remove excess slack in the belt (Figure 0). Figure 7. Wrap the belt around the conveyor, making sure the sprocket teeth have engaged the belt. Figure Rev. D 5 Dorner Mfg. Corp.

Installation 8. Insert the pull pins (Figure, item ) on the tension end of the conveyor.. Attach the chain return shoes (Figure, item ) to the return shaft (Figure, item ).

Belt Return Installation Typical Belt Return Components (Figure ) Return shaft Chain return shoe Figure.

Push up on the return shaft (Figure, item ) and slide the notched end of the shaft through the small slot on the opposite side of the frame.

16 Installation 8. Insert the pull pins (Figure, item ) on the tension end of the conveyor.. Attach the chain return shoes (Figure, item ) to the return shaft (Figure, item ). Figure 9. If no more travel is available, remove one or more belt links to take up the tension. Refer to Standard Belts: Replacing a Section of Belt on page 9. Belt Return Installation Typical Belt Return Components (Figure ) Return shaft Chain return shoe Figure. Slide the return shaft (Figure, item ) up and through the large slot (Figure, item ) in the frame (picture shown without the belt or wear strips). Figure. Push up on the return shaft (Figure, item ) and slide the notched end of the shaft through the small slot on the opposite side of the frame.. Check belt sag by measuring from the top of the return (Figure 5). Belt sag should not exceed " (0 mm). Follow steps 7 9 in the Belt Installation section on page 5 to remove slack from the belt. Figure Figure 5 Up to " (0 mm) CAUTION CAUTION Belt sag should not exceed " (0 mm) from the top of the returns. Dorner Mfg. Corp Rev. D

Preventive Maintenance and Adjustment Preventive Maintenance and Adjustment Required Tools 7 mm wrench (or adjustable wrench) mm hex wrench (for bearing shaft assembly

Checklist Keep service parts on hand. Refer to the "Service Parts" section starting on page 8 for recommendations. Replace any worn or damaged parts.

Exposed moving parts can cause serious injury. Dorner recommends cleaning the inside and the outside of the conveyor on a daily basis.

Remove the guides, if applicable, by removing the pull pins (Figure 6, item ) that connect the guide (Figure 6, item ) to the frame.

17 Preventive Maintenance and Adjustment Preventive Maintenance and Adjustment Required Tools 7 mm wrench (or adjustable wrench) mm hex wrench (for bearing shaft assembly fasteners) mm hex wrench Punch and hammer (to remove belt rod). Remove the pull pin (Figure 7, item ) on the tension end of the conveyor to release belt tension. Checklist Keep service parts on hand. Refer to the "Service Parts" section starting on page 8 for recommendations. Replace any worn or damaged parts. Cleaning Routine Cleaning WARNING WARNING Figure 7. Lift up on the belt (Figure 8). SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. Dorner recommends cleaning the inside and the outside of the conveyor on a daily basis. Refer to the following steps to access the inside of the conveyor. Standard Conveyors. Remove the guides, if applicable, by removing the pull pins (Figure 6, item ) that connect the guide (Figure 6, item ) to the frame. Figure 8 Conveyors with Tip Up Tails and Lifters. Remove the guides, if applicable, by removing the pull pins (Figure 6, item ) that connect the guide (Figure 6, item ) to the frame.. Use the lifter handle (Figure 9, item ) to raise the lifters (Figure 9, item ) and raise the tip up tail (Figure 9, item ). Figure 6 Figure Rev. D 7 Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Periodic Cleaning Dorner recommends complete disassembly of the conveyor periodically for thorough cleaning.

18 Preventive Maintenance and Adjustment Periodic Cleaning Dorner recommends complete disassembly of the conveyor periodically for thorough cleaning. For conveyor disassembly and reassembly instructions: Refer to Conveyor Belt Replacement on page 8. Refer to Sprocket and Puck Removal on page. Refer to Reassembling Tail Assemblies on page 5. Lubrication Conveyor Bearings CAUTION CAUTION DO NOT submerge or soak bearing assemblies. This will reduce the life of the bearing. Conveyor bearing lubrication is required. Dorner recommends using an H- food grade grease. NOTE Although bearings are sealed, re-greasing is recommended to increase bearing life. An H- food grade grease is recommended. The frequency of bearing re-greasing is dependent upon the application in which the conveyor is being used. Frequency of regreasing will increase with the frequency of conveyor washing.. Add grease to the bearing using the zerk fitting (Figure 50, item ) on the exterior of the bearing shaft assembly. Wearstrips and Belt Returns Replace the wearstrips and belt returns if they become worn. For wearstrip and belt return installation instructions: Refer to Wear Strip Installation on page. Refer to Belt Return Installation on page 6. Maintaining the Conveyor Belt Troubleshooting NOTE Visit for complete list of troubleshooting solutions. Inspect conveyor belt for: Surface cuts or wear Skipping Damage to belt links or rods, surface cuts and / or wear indicate: Sharp or heavy parts impacting belt Jammed parts Accumulated dirt Foreign material inside the conveyor Improperly positioned accessories Skipping indicates: Excessive load on belt Worn sprockets or impacted dirt on drive pulley Damage to belt links or rods indicate: Excessive load on belt Dirt impacted on sprockets Excessive or improper side loading Improperly positioned accessories Conveyor Belt Replacement WARNING WARNING Figure 50. Replace the bearings if they become worn. SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. Dorner Mfg. Corp Rev. D

Preventive Maintenance and Adjustment Conveyors with Guides. Remove the pull pins (Figure 5, item ) that connect the guide (Figure 5, item ) to the frame.

Figure 5. Remove the guide (Figure 5, item ).

. Secure the retaining head side of the belt. Use the belt removal tool (Figure 5, item ) for " pitch belts.

19 Preventive Maintenance and Adjustment Conveyors with Guides. Remove the pull pins (Figure 5, item ) that connect the guide (Figure 5, item ) to the frame. Standard Belts Replacing a Section of Belt. Remove the pull pins (Figure 5, item ) on the tension end of the conveyor to release tension on the belt. Figure 5. Remove the guide (Figure 5, item ). Figure 5 CAUTION CAUTION Secure the retaining head side of the belt prior to removing a belt rod in order to prevent damaging the belt.. Secure the retaining head side of the belt. Use the belt removal tool (Figure 5, item ) for " pitch belts. For all other belts, position the section of belt so that it is braced by the flanged puck (Figure 5, item ). Figure 5. Follow the belt replacement procedures described in Standard Belts on page 9, Specialty Intralox 00 Series Belts on page 0, or Specialty Intralox 600 Series Belts on page. Figure Rev. D 9 Dorner Mfg. Corp.

Preventive Maintenance and Adjustment. Use a punch and hammer to push the belt rod out by striking the rod end opposite the retaining head (Figure 55

Specialty Intralox 00 Series Belts Replacing a Section of Belt. Place the edge of a flat head screwdriver between the the two belt links and turn clockwise (Figure 57).

CAUTION CAUTION DO NOT reuse belt rods that are damaged or show signs of wear. Figure 57. Use a second belt rod of the same size to push on the opposite end of the belt rod.

Remove the belt returns by pushing up on the return shaft (Figure 56, item ) and sliding it through the large hole (Figure 56, item ) in the frame. Figure 56.

20 Preventive Maintenance and Adjustment. Use a punch and hammer to push the belt rod out by striking the rod end opposite the retaining head (Figure 55). 5. Replace the damaged or worn belt. Refer to Belt Installation on page 5 and Belt Return Installation on page 6. Specialty Intralox 00 Series Belts Replacing a Section of Belt. Place the edge of a flat head screwdriver between the the two belt links and turn clockwise (Figure 57). Figure 55. Remove the belt rods on both sides of the section of belt being replaced. 5. Replace the old section with a new section of belt. CAUTION CAUTION DO NOT reuse belt rods that are damaged or show signs of wear. Figure 57. Use a second belt rod of the same size to push on the opposite end of the belt rod. (Figure 58). Replacing the Entire Belt. Remove the belt returns by pushing up on the return shaft (Figure 56, item ) and sliding it through the large hole (Figure 56, item ) in the frame. Figure 56. Lower the opposite end of the return shaft (Figure 56, item ) and slide it out of the frame.. Follow steps in "Standard Belts: Replacing a Section of Belt" on page 9.. Remove the belt. Figure 58. Remove the belt rods on both sides of the section of belt being replaced.. Replace the old section with a new section of belt. CAUTION CAUTION DO NOT reuse belt rods that are damaged or show signs of wear. Dorner Mfg. Corp Rev. D

. Remove the bet rod by gripping the end with a set of pliers and pulling (Figure 6). Figure 59. Lower the opposite end of the return shaft (Figure 59, item ) and slide it out of the frame.

21 Preventive Maintenance and Adjustment Replacing the Entire Belt. Remove the belt returns by pushing up on the return shaft (Figure 59, item ) and sliding it through the large hole (Figure 59, item ) in the frame.. Remove the bet rod by gripping the end with a set of pliers and pulling (Figure 6). Figure 59. Lower the opposite end of the return shaft (Figure 59, item ) and slide it out of the frame.. Follow steps in "Specialty Intralox 00 Series Belts: Replacing a Section of Belt" on page 0.. Remove the belt. 5. Replace the damaged or worn belt. Refer to Belt Installation on page 5 and Belt Return Installation page 6. Figure 6. Remove the belt rods on both sides of the section of belt being replaced. 5. Replace the old section with a new section of belt. Replacing the Entire Belt CAUTION CAUTION DO NOT reuse belt rods that are damaged or show signs of wear.. Remove the belt returns by pushing up on the return shaft (Figure 6, item ) and sliding it through the large hole (Figure 6, item ) in the frame. Specialty Intralox 600 Series Belts Replacing a Section of Belt. Lift up on the belt to gain access to the underside.. Use a flat head screwdriver to raise the end of the belt rod above the retention lip (Figure 60). Figure 60 Figure 6. Lower the opposite end of the return shaft (Figure 6, item ) and slide it out of the frame.. Follow steps in "Specialty Intralox 600 Series Belts: Replacing a Section of Belt" on page page.. Remove the belt. 5. Replace the damaged or worn belt. Refer to Belt Installation on page 5 and Belt Return Installation page Rev. D Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Conveyor Belt Tensioning WARNING SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury.

If no more travel is available, remove one or more belt links to take up the tension. Refer to Replacing a Section of Belt on page 9. Sprocket and Puck Removal WARNING Figure 6.

22 Preventive Maintenance and Adjustment Conveyor Belt Tensioning WARNING SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. CAUTION CAUTION Belt sag should not exceed " (0 mm) from the top of the returns.. Remove both pull pins (Figure 6, item ) on the tension end of the conveyor. Figure 6. Reinsert the pull pins. 5. If no more travel is available, remove one or more belt links to take up the tension. Refer to Replacing a Section of Belt on page 9. Sprocket and Puck Removal WARNING Figure 6. Extend the idler tail to the next groove (Figure 6, item ) on the bearing shaft.. Continue extending the tension end until the belt is sufficiently tight (Figure 6). SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury.. Remove the conveyor belt to access the sprockets / pucks. Refer to Conveyor Belt Replacement on page 8.. Remove the desired sprocket / puck by following these instructions: A - Drive Sprocket Removal B - Idler Puck Removal A - Drive Sprocket Removal WARNING WARNING PUNCTURE HAZARD! Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing serious injury. Dorner Mfg. Corp Rev. D

5. Remove the pull pin (Figure 68, item ). Figure 65.

. Remove the motor (Figure 66, item ) from the drive assembly (Figure 66, item ). Figure 68 6.

Unbolt the drive assembly and slide it off the bearing spindle (Figure 67). Figure 69 7.

23 Preventive Maintenance and Adjustment. Loosen the button head screws (Figure 65, item ) that connect the gearmotor to the drive spindle. 5. Remove the pull pin (Figure 68, item ). Figure 65. Remove the bolts that connect the motor to the drive assembly (Figure 66).. Remove the motor (Figure 66, item ) from the drive assembly (Figure 66, item ). Figure Slide the drive tail assembly out of the take up blocks (Figure 69). Figure 66. Unbolt the drive assembly and slide it off the bearing spindle (Figure 67). Figure Slide the motor support bracket (Figure 69, item ) off the drive spindle (Figure 69, item ). 8. Remove the sprockets (Figure 69, item ). B - Idler Puck Removal. Remove the pull pins (Figure 68, item ). Figure Rev. D Dorner Mfg. Corp.

Remove the guard bar (Figure 7, item ). Figure 7.

24 Preventive Maintenance and Adjustment. Slide the idler tail assembly (Figure 70, item ) out of the take up blocks (Figure 70, item ). 5. Slide the bearing shaft assembly (Figure 7, item ) off the idler shaft (Figure 7, item ). Figure 70. Remove the bearing cover (Figure 7, item ). Figure 7 6. Remove the guard bar (Figure 7, item ). Figure 7. Use a hex wrench (Figure 7, item ) to loosen the bearing shaft assembly fasteners (Figure 7, item ). Figure 7 7. Remove the pucks (Figure 7, item ). Figure 7 Dorner Mfg. Corp Rev. D

Preventive Maintenance and Adjustment Reassembling Tail Assemblies Refer to the "Service Parts" section starting on page 8 for

Place the idler puck (Figure 75, item ) at the center of the bent retaining bar (Figure 75, item ).

Use a hex wrench (Figure 77, item ) to tighten the bearing shaft fasteners (Figure 77, item ) to 5 in lbs (6 N m).

Attach the flanged pucks (Figure 76, item ) and bearing shaft assemblies to the idler shaft.

25 Preventive Maintenance and Adjustment Reassembling Tail Assemblies Refer to the "Service Parts" section starting on page 8 for complete diagrams and lists of all tail assembly components. Idler Tail and Tip Up Tail. Place the idler puck (Figure 75, item ) at the center of the bent retaining bar (Figure 75, item ).. Slide the idler puck onto the idler shaft (Figure 75, item ). Make sure to center the idler puck. 5. Use a hex wrench (Figure 77, item ) to tighten the bearing shaft fasteners (Figure 77, item ) to 5 in lbs (6 N m). Check after hours of conveyor use. Figure Attach the bearing covers. Drive Tail Figure 75. Attach the flanged pucks (Figure 76, item ) and bearing shaft assemblies to the idler shaft.. Attach the guard bar (Figure 76, item ).. Attach a flanged puck (Figure 78, item ) and bearing shaft assembly (Figure 78, item ) to the shorter end of the drive spindle. Figure 76 Figure 78. Slide the first sprocket (Figure 78, item ) onto the drive spindle Rev. D 5 Dorner Mfg. Corp.

resting it up against the flanged puck (Figure 79, item ).

Slide the second bearing shaft assembly, or the motor mount bracket (Figure 8, item ), onto the

Install the remaining sprockets (Figure 80, item ) making sure to position each sprocket with

Attach the guard bar (Figure 8, item ) to the bearing / motor mount bracket shafts (Figure 8,

Slide the second flanged puck (Figure 8, item ) and the retaining ring (Figure 8, item ) onto

26 Preventive Maintenance and Adjustment. Insert the sprocket alignment bar (Figure 79, item ) into the first sprocket (Figure 79, item ) resting it up against the flanged puck (Figure 79, item ). Position the first sprocket with the notch in the sprocket alignment bar. 7. Slide the second bearing shaft assembly, or the motor mount bracket (Figure 8, item ), onto the longer end of the drive spindle (Figure 8, item ). Figure 79. Install the remaining sprockets (Figure 80, item ) making sure to position each sprocket with the next available notch (Figure 80, item ) in the sprocket alignment bar. Figure 8 8. Attach the guard bar (Figure 8, item ) to the bearing / motor mount bracket shafts (Figure 8, item ). Figure Slide the second flanged puck (Figure 8, item ) and the retaining ring (Figure 8, item ) onto the drive spindle. Figure 8 9. Use a hex wrench (Figure 8, item ) to tighten the bearing shaft fasteners (Figure 8, item ) to 5 in lbs (6 N m). Check after hours of conveyor use. Figure 8 6. Tighten the retainer ring fastener using a hex wrench (Figure 8, item ). Figure 8 0. Attach the bearing covers. Dorner Mfg. Corp Rev. D

Preventive Maintenance and Adjustment Bearing Replacement. Secure the bearing shaft in the take up blocks.. Insert the rod end of a second bearing shaft through the bearing (Figure 85).

For wearstrip and belt return installation instructions: For wearstrips, replace as needed, making sure wear strips are situated securely in the frame slots.

27 Preventive Maintenance and Adjustment Bearing Replacement. Secure the bearing shaft in the take up blocks.. Insert the rod end of a second bearing shaft through the bearing (Figure 85). LPZ Knuckles Wearstrips and Belt Returns Replace the wearstrips and belt returns if they become worn. For wearstrip and belt return installation instructions: For wearstrips, replace as needed, making sure wear strips are situated securely in the frame slots. For belt returns, Refer to Belt Return Installation on page 6. Figure 85. Apply lateral pressure to the rod until the bearing comes loose.. Remove the worn or damaged bearing (Figure 86). 5. Replace the bearing. Figure 86 NOTE When inserting the new bearing, make sure the anti-rotation notch (Figure 86, item ) on the bearing lines up with the groove inside the housing (Figure 86, item ) Rev. D 7 Dorner Mfg. Corp.

28 Service Parts Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. Drive End Components Drive Spindle Kit Drive Tail Kit Bearing Cover Shaft Assembly with Bearing 505WW Flanged Puck, Drive Tail for Standard Belt 507WW Flanged Puck, Drive Tail for Specialty Intralox Belt 807- Sprocket for Standard.00" Pitch Belt Sprocket for Specialty Intralox.60" Pitch Belt Sprocket for Specialty Intralox.00" Pitch Belt 5 505WW Drive Spindle for Standard Belt 5070WW Drive Spindle for Specialty Intralox Belt WW Sprocket Alignment Bar for Standard.00" Pitch Belt 5087WW Sprocket Alignment Bar for Specialty Intralox.60" Pitch Belt 5088WW Sprocket Alignment Bar for Specialty Intralox.00" Pitch Belt 7 9-SS Square Key.5x.50" 8 * Shaft Assembly with Bearing WW Guard Bar Pull Pin Dorner Mfg. Corp Rev. D

29 Service Parts 80-6 Bearing 7DD5-WW Drive Spindle Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Standard.00" Pitch Belt (Includes Items,, and ) 7DD-WW Drive Spindle Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Specialty Intralox.60" Pitch Belt (Includes Items,, and ) 7DD6-WW Drive Spindle Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Specialty Intralox.00" Pitch Belt (Includes Items,, and ) 7DC5-WW Drive Spindle Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Standard.00" Pitch Belt (Includes Items,, and ) 7DC-WW Drive Spindle Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Specialty Intralox.60" Pitch Belt (Includes Items,, and ) 7DC6-WW Drive Spindle Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Specialty Intralox.00" Pitch Belt (Includes Items,, and ) 7DDCT5-WW Drive Tail Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Standard.00" Pitch Belt (Includes Items through 0) 7DDCT-WW Drive Tail Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Specialty Intralox.60" Pitch Belt (Includes Items through 0) 7DDCT6-WW Drive Tail Kit when Conveyor is ordered without a Dorner Gearmotor Mounting Package for Specialty Intralox.00" Pitch Belt (Includes Items through 0) 7DDDT5-WW Drive Tail Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Standard.00" Pitch Belt (Includes Items through 0) 7DDDT-WW Drive Tail Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Specialty Intralox.60" Pitch Belt (Includes Items through 0) 7DDDT6-WW Drive Tail Kit when Conveyor is ordered with a Dorner Gearmotor Mounting Package for Specialty Intralox.00" Pitch Belt (Includes Items through 0) WW = Conveyor width ref: in 0 increments * When the conveyor is ordered with a Dorner gearmotor mounting package the shaft assembly is replaced with a gearmotor mounting bracket. Sprocket Quantity (Item ) Width Sprocket Quantity 6" (5mm) 8" (0mm) 0" (5mm) " (05mm) " (56mm) 6" (06mm) 8" (57mm) 5 0" (508mm) 5 " (559mm) 6 " (60mm) 6 6" (660mm) 7 8" (7mm) 7 0" (76mm) 8 " (8mm) 8 " (86mm) 9 6" (9mm) 9 8" (965mm) 0 0" (06mm) 0 " (067mm) " (8mm) 6" (68mm) 8" (9mm) 50" (70mm) 5" (mm) 5" (7mm) 56" (mm) 58" (7mm) 5 60" (5mm) Rev. D 9 Dorner Mfg. Corp.

30 Service Parts Tension End Components Bearing Cover Shaft Assembly with Bearing 507WW Flanged Puck, Idler Tail for Standard Belt 507WW Flanged Puck, Idler Tail for Specialty Intralox Belt Idler Puck (for 8" - 60" wide conveyors only) WW Idler Shaft WW Bent Retaining Bar for Standard Belt (for 8" - 60" wide conveyors only) 507WW Bent Retaining Bar for Specialty Intralox Belt (for 8" - 60" wide conveyors only) WW Guard Bar Pull Pin Bearing 0 7I-WW Idler Spindle Kit for Standard Belt (Includes Items,, and 9) 7IS-WW Idler Spindle Kit for Specialty Intralox Belt (Includes Items,, and 9) 7IT-WW Idler Tail Kit for Standard Belt (Includes Items through 8) 7ITS-WW Idler Tail Kit for Specialty Intralox Belt (Includes Items through 8) WW = Conveyor width ref: in 0 increments Dorner Mfg. Corp Rev. D

31 Service Parts Tip Up Tension End Bearing Cover Shaft Assembly with Bearing 507WW Flanged Puck, Idler Tail for Standard Belt 507WW Flanged Puck, Idler Tail for Specialty Intralox Belt Idler Puck (for 8" - 60" wide conveyors only) WW Idler Shaft WW Bent Retaining Bar for Standard Belt (for 8" - 60" wide conveyors only) 507WW Bent Retaining Bar for Specialty Intralox Belt (for 8" - 60" wide conveyors only) WW Guard Bar Key Stop WW Tip Up Shaft Assembly Pull Pin 80-6 Bearing 7I-WW Idler Spindle Kit, for Standard Belt (Includes Items,, and ) 7IS-WW Idler Spindle Kit, for Specialty Intralox Belt (Includes Items,, and ) 7IT-WW Idler Tail Kit, for Standard Belt (Includes Items through 7 and 0) 7ITS-WW Idler Tail Kit, for Specialty Intralox Belt (Includes Items through 7 and 0) WW = Conveyor width ref: in 0 increments Rev. D Dorner Mfg. Corp.

32 Service Parts Nose Bar Tension End Nose Bar Tracking Puck Nose Bar Puck 5056WW.5" Pitch Nose Bar Wear Strip 5058WW " Pitch Nose Bar Wear Strip 507WW Nose Bar Transfer Post for Standard Belt 5076WW Nose Bar Transfer Post for Specialty Intralox Belt Nose Bar Idler Shaft Left Hand Nose Bar Idler Shaft Right Hand Pull Pin 8 7NB5-WW.5" Nose Bar Kit (Includes Items through ) 7NB-WW " Nose Bar Kit (Includes Items through ) 9 7NBT5-WW.5" Nose Bar Tail Kit, for Standard Belt (Includes Items through 6) 7NBT-WW " Nose Bar Tail Kit, for Standard Belt (Includes Items through 6) 7NBT5S- WW 7NBTS- WW.5" Nose Bar Tail Kit, for Specialty Intralox Belt (Includes Items through 6) " Nose Bar Tail Kit, for Specialty Intralox Belt (Includes Items through 6) WW = Conveyor width ref: in 0 increments Dorner Mfg. Corp Rev. D

33 Service Parts Nose Bar Tip Up Tension End Nose Bar Tracking Puck Nose Bar Puck 5056WW.5" Pitch Nose Bar Wear Strip 5058WW " Pitch Nose Bar Wear Strip 507WW Nose Bar Transfer Post for Standard Belt 5076WW Nose Bar Transfer Post for Specialty Intralox Belt Nose Bar Idler Shaft Left Hand Nose Bar Idler Shaft Right Hand Key Stop WW Tip Up Shaft Assembly Pull Pin 0 7NB5-WW.5" Nose Bar Kit (Includes Items through ) 7NB-WW " Nose Bar Kit (Includes Items through ) 7NBT5-WW.5" Nose Bar Tail Kit, for Standard Belt (Includes Items through 6) 7NBT-WW " Nose Bar Tail Kit, for Standard Belt (Includes Items through 6) 7NBT5S- WW 7NBTS- WW.5" Nose Bar Tail Kit, for Specialty Intralox Belt (Includes Items through 6 and 9) " Nose Bar Tail Kit, for Specialty Intralox Belt (Includes Items through 6 and 9) WW = Conveyor width ref: in 0 increments Rev. D Dorner Mfg. Corp.

34 Service Parts Conveyor Frame and Extension Consult Factory for Frame Part Number LLL Straight Wear Strip 5009 Hex Post Connector 9606MSS Hex Head Cap Screw M0-.5x6mm LLL = Conveyor length ref: in 00 increments Conveyor Width (WW) 06- Wear Strip Quantity (Item ) Conveyor Length (LLL) Conveyor Width (WW) 06- Wear Strip Quantity (Item ) Conveyor Length (LLL) Dorner Mfg. Corp Rev. D

35 Service Parts Upper Knuckle for WW Frame Assembly for 5 Knuckle 55WW Frame Assembly for 0 Knuckle 56WW Frame Assembly for 5 Knuckle AA Wear Strips for 5-5 Knuckle 5089-AA.5" Hold Down Guide for 5-5 Knuckle Right Hand 6"-6" wide AA.5" Hold Down Guide for 5-5 Knuckle Right Hand 8"-" wide 5088-AA " Hold Down Guide for 5-5 Knuckle Right Hand 6"-6" wide 5068-AA " Hold Down Guide for 5-5 Knuckle Right Hand 8"-" wide AA.5" Hold Down Guide for 5-5 Knuckle Left Hand 6"-6" wide AA.5" Hold Down Guide for 5-5 Knuckle Left Hand 8"-" wide AA " Hold Down Guide for 5-5 Knuckle Left Hand 6"-6" wide AA " Hold Down Guide for 5-5 Knuckle Left Hand 8"-" wide Pull Pin Return Shaft Return Shoe WW = Conveyor width ref: 06 - in 0 increments AA = Angle 05, 0 or Rev. D 5 Dorner Mfg. Corp.

36 Service Parts Upper Knuckle for WW Frame Assembly for 0 Knuckle 58WW Frame Assembly for 5 Knuckle 59WW Frame Assembly for 60 Knuckle 5069-AA Wear Strips for 0-60 Knuckle AA.5" Hold Down Guide for 0-60 Knuckle AA " Hold Down Guide for 0-60 Knuckle Pull Pin Return Guide WW = Conveyor width ref: 06 - in 0 increments AA = Angle 0, 5 or 60 Dorner Mfg. Corp Rev. D

37 Service Parts Lower Knuckle for WW Frame Assembly for 5 Knuckle 59WW Frame Assembly for 0 Knuckle 50WW Frame Assembly for 5 Knuckle 5069-AA Wear Strips for 5-5 Knuckle 5099-AA.5" Hold Down Guide for 5-5 Knuckle Right Hand 6"-6" wide AA.5" Hold Down Guide for 5-5 Knuckle Right Hand 8"-" wide 5099-AA " Hold Down Guide for 5-5 Knuckle Right Hand 6"-6" wide AA " Hold Down Guide for 5-5 Knuckle Right Hand 8"-" wide 5099-AA.5" Hold Down Guide for 5-5 Knuckle Left Hand 6"-6" wide AA.5" Hold Down Guide for 5-5 Knuckle Left Hand 8"-" wide AA " Hold Down Guide for 5-5 Knuckle Left Hand 6"-6" wide AA " Hold Down Guide for 5-5 Knuckle Left Hand 8"-" wide Pull Pin WW = Conveyor width ref: 06 - in 0 increments AA = Angle 05, 0 or Rev. D 7 Dorner Mfg. Corp.

38 Service Parts Lower Knuckle for WW Frame Assembly for 0 Knuckle 5WW Frame Assembly for 5 Knuckle 5WW Frame Assembly for 60 Knuckle 5069-AA Wear Strips for 0-60 Knuckle 5069-AA.5" Hold Down Guide for 0-60 Knuckle AA " Hold Down Guide for 0-60 Knuckle Pull Pin WW = Conveyor width ref: 06 - in 0 increments AA = Angle 0, 5 or 60 Dorner Mfg. Corp Rev. D

39 Service Parts " (76 mm) High Sides Guide Sections - - For 0 Conveyors - For 0 Conveyors For 0 Conveyors Number of guiding sections increases every LLLLL Right Hand High Side Guide 5060-LLLLL Left Hand High Side Guide Pull Pin 500-LLLLL Square End High Side Guide LLLLL = Guide Length in inches with decimal places. Example: Guide Length = 95.5" LLLLL = Rev. D 9 Dorner Mfg. Corp.

40 Service Parts Cleated " (5 mm) Guides Guide Sections For 0 Conveyors For 0 Conveyors For 0 Conveyors Number of guiding sections increases every LLLLL " Cleated Right Hand Guide (6" - 6" wide conveyors) 500-LLLLL " Cleated Right Hand Guide (8" - " wide conveyors) 5050-LLLLL " Cleated Left Hand Guide (6" - 6" wide conveyors) 5050-LLLLL " Cleated Left Hand Guide (8" - " wide conveyors) Pull Pin 500-LLLLL " Cleated Guide Square End (6" - 6" wide conveyors) 500-LLLLL " Cleated Guide Square End (8" - " wide conveyors) LLLLL = Guide Length in inches with decimal places. Example: Guide Length = 95.5" LLLLL = 0955 Dorner Mfg. Corp Rev. D

41 Service Parts Cleated " (76 mm) Guides Guide Sections For - 0 Conveyors For - 0 Conveyors For - 0 Conveyors Number of guiding sections increases every LLLLL " Cleated Right Hand Guide (6" - 6" wide conveyors) 5070-LLLLL " Cleated Right Hand Guide (8" - " wide conveyors) 5080-LLLLL " Cleated Left Hand Guide (6" - 6" wide conveyors) 5080-LLLLL " Cleated Left Hand Guide (8" - " wide conveyors) Pull Pin 5060-LLLLL " Cleated Guide Square End (6" - 6" wide conveyors) 5060-LLLLL " Cleated Guide Square End (8" - " wide conveyors) LLLLL = Guide Length in inches with decimal places. Example: Guide Length = 95.5" LLLLL = Rev. D Dorner Mfg. Corp.

42 Service Parts Flat Belt Returns Chain Support Kit 50WW Return Shaft Chain Return Shoe 7R-WW Chain Support Kit ( Includes Item ) WW = Conveyor width ref: in 0 increments Cleated Belt Returns Chain Support Kit Cleated Return Shaft Chain Return Shoe 7CR Chain Support Kit ( Includes Item ) Dorner Mfg. Corp Rev. D

Service Parts Flat Belt Cleated Belt Flat Belt Chain Kit Cleated Belt Chain Kit 7BB-WW Flat Belt Chain Repair Kit (Includes ft (05 mm) of flat belt chain and assembly pins) BB = Chain Reference

Number WW = Conveyor width ref: 06-60 in 0 increments SS = Cleat Spacing Ordering a Replacement Chain Belt Removal Tool Determine the length of chain required for the conveyor and round up to the

43 Service Parts Flat Belt Cleated Belt Flat Belt Chain Kit Cleated Belt Chain Kit 7BB-WW Flat Belt Chain Repair Kit (Includes ft (05 mm) of flat belt chain and assembly pins) BB = Chain Reference Number WW = Conveyor width ref: in 0 increments 7BB-WW-SS Cleated Belt Chain Repair Kit (Includes cleat centered on a cleat spacing length of chain and assembly pins) BB = Chain Reference Number WW = Conveyor width ref: in 0 increments SS = Cleat Spacing Ordering a Replacement Chain Belt Removal Tool Determine the length of chain required for the conveyor and round up to the nearest foot length. Order the proper number of chain repair kits (' long each) for your conveyor. Dorner will ship chain kits that are of a reasonable length fully assembled. Example: Overall chain length = ' 5" (rounded up = ') Order: Qty () of 7BB-WW BB = Chain reference number WW = Conveyor width ref: in 0 increments Tool Rod Removal for " Pitch Flush Grid Belt 5009 Tool Rod Removal for /" Pitch Flush Grid Belt Rev. D Dorner Mfg. Corp.

Service Parts Configuring Conveyor Part Number 7MWWLLLSSCDGBB FLAT BELT 7MWWLLLSSCBBSS CLEATED BELT Figure 87 Flat Belt Conveyor Refer to the model number on the conveyor frame (Figure 87).

44 Service Parts Configuring Conveyor Part Number 7MWWLLLSSCDGBB FLAT BELT 7MWWLLLSSCBBSS CLEATED BELT Figure 87 Flat Belt Conveyor Refer to the model number on the conveyor frame (Figure 87). From the model number, determine conveyor width (WW), length (LLL), drive stand location (S), idler stand location (S), cleaning options (C), drive/pulley type (D), profile (G) and belt material (BB). Cleated Belt Conveyor Refer to the model number on the conveyor frame (Figure 87). From the model number, determine conveyor width (WW), length (LLL), drive stand location (S), idler stand location (S), cleaning options (C), cleated belt material (BB) and cleat spacing (SS). Example: 7M07CCMA 700 Series end drive, flat belt conveyor, " (05mm) wide x 7" (89mm) long, stands located 8" (57mm) from each end, frame cutout cleaning option, side drive with standard pulleys on each end, low side profiles, and MA belt material. Example: 7M07CCNA0 700 Series end drive, cleated belt conveyor, " (05mm) wide x 7" (89mm) long, stands located 8" (57mm) from each end, frame cutout cleaning option, NA cleated belt material, side drive with standard pulleys on each end, and 0 link spacing for cleats. Dorner Mfg. Corp Rev. D

45 Notes Notes Rev. D 5 Dorner Mfg. Corp.

46 Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return.. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number. A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items. Conveyors and conveyor accessories Standard catalog conveyors 0% MPB Series, cleated and specialty belt conveyors 50% 700 & 7600 Series conveyors non-returnable items Engineered special products case by case Drives and accessories 0% Sanitary stand supports non-returnable items Parts Standard stock parts 0% MPB, cleated and specialty belts non-returnable items Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Technical Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 007 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI USA USA TEL (USA) FAX (USA) Internet: Outside the USA: TEL FAX Rev. D Printed in the U.S.A.

7400 Series Nose Bar Conveyors

7400 Series Nose Bar Conveyors 700 Series Nose Bar Conveyors Installation, Maintenance and Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 0 975 Cottonwood Ave. TEL: -800-97-866 TEL: 6-67-7600 Hartland, WI 509-000