Illustrated Parts Manual

Transcription

1 Illustrated Parts Manual Two Stage Snow Thrower Polar Blast 3310XP TROY-BILT LLC, P.O. BOX CLEVELAND, OHIO Printed In USA Form No (June 06, 2011)

2 To The Owner Thank You Thank you for purchasing an MTD Snow Thrower. It was carefully engineered to provide excellent performance when properly operated and maintained. All information in this manual is relative to the most recent product information available at the time of printing. Please be aware that this Illustrated Part s Manual may cover a range of product specifications for various models. Components listed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation. Throughout this manual, all references to right (RH) and left (LH) are observed from the operating position. Table of Contents Augers, Auger Housing & Gearbox... 4 Engine Model 483-SUA...12 Handles, Handle Panel & Discharge Chute... 6 Label Map...10 Snow Thrower Drive System... 8 Record Product Information To ease in ordering replacement parts, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator s position and looking down at the rear of the deck. Model Number Serial Number Painted Parts When ordering painted service parts, a four digit color suffix must be added to the part number (e.g. 783-XXXXX-0637). Please refer to the table below for current color codes: 0637 Black 0709 Dark Green (Bolens, Yard-Man) 0662 Oyster Gray (MTD Gold) 0638 Red (Yard Machines, Huskee, Troy-Bilt, MTD) 0691 Black Jack (MTD Gold, MasterCut) 0674 Yellow (Yard-Man) 0650 Metallic Red (White Outdoor) 0629 Silver Flake (MTD Platinum) Day Orange (Daedong) Flint Mica (Troy-Bilt XP) 2

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4 4 Augers, Auger Housing, and Gearbox

5 Augers, Auger Housing, and Gearbox Ref. Part No. Description B Housing, Bearing A Housing, Bearing Gear Box Assembly A Bracket Assembly, Auger Brake B Impeller, Housing, Auger Spiral Assembly, LH Spiral Assembly, RH B Screw, Hex Cap Lock, 5/ Screw, Carriage, 3/8-16 x Screw, Carriage, 5/16-18 x Fitting, Lube Screw, Hex Cap, 5/16-18 x 1.0 Gr Screw, 5/16-18 x Nut, Push Spacer, 1.0 x 1.5 x 2.5 Lg Screw, Carriage, 3/8-16 x A Screw w/stud, 5/16-18 x Ferrule Tie Strap Nut, Hex Flange Lock, 5/ Nut, Hex Flange Lock, 3/ Wash, Flat,.88 ID x.38 OD Skid Shoe Washer, Flat,.34 x 1.5 x.15 Ht Key, Woodruff, 1/4 x 3/ Pin, Bow-tie Cotter Pin, Spiral, 5/16 x A Bracket, Gear Box Support B Adapter, Chute, Spacer, 1.0 x 1.5 x 1.0 Lg Spring, Extension Washer, Flat,.349 x Washer, Wave,.625 x.885 x Jam Nut, 5/16-18 Ref. Part No. Description Washer,.344 x.75 x A Washer, 1.01 x 1.86 x Clip, Mounting Tool, Clean-out Seal, Oil Bearing, Thrust Washer, Flat,.76 x 1.49 x Wash, Flat, 1.52ID x 2.0 OD Screw, Shoulder,.625 x Pin, Shear,.25 x Shaft, Spiral Bushing, Flange, Bearing, Flange w/flats Bearing, Self Aligning Sleeve A Rod, Auger Idler A Adapter, Pulley w/pins Spacer, x x A V-Belt, 1/2 x Shaft, Gear, Worm A Pulley, Auger Drive, D Bracket, Auger Idler Plug Gear, Worm Key, Hi Pro, 3/16 x 3/ B Plate, Shave Oil Seal Hsg, Ass y, Auger RH (Incl. Ref. 62 & 67) Hsg, Ass y, Auger LH (Incl. Ref. 62 & 67) A Screw, LD, 5/16-18 x Shaft, Drive, Auger Flange Bearing External, Retaining, Ring Gear, Worm, LH Blade Guide 5

6 Handles, Handle Panel & Discharge Chute

7 Handles, Handle Panel & Discharge Chute A Chute Crank Assembly Joint Block Assembly Screw, Carriage, 5/16-18 x Screw, Hex, 3/8-16 x 2.00 Lock Screw, Carriage, 5/16-18 x Screw, Hex, 3/8-16 x 1.0 Lock, Gr Flange Lock Nut, 5/ Hex Nut, 5/ Internal Cotter Pin Spring Pin A Knob, Crank Wing Knob Cap, Push, 3/ Grommet, Rubber Washer, Bel,.375 x.87 x Washer, Flat,.349 x Washer,.375 x.738 x Washer, Belleville,.34 x.872 x Plastic Bushing,.380 I.D Eye Bolt A Chute Rod Handle, Upper - LH Handle, Upper - RH Handle, Lower Chute Crank Bracket Ring, Retainer Cable Tie Trigger Pin, 3/ Hex Head Screw, MB Cable Guide Flat Washer,.330 x.630 x Way Chute Control Assy Hi-Lo Screw, 1/4-15 x Bolt, Carriage, 5/16-18 x Screw, 1/4-20 x Hi-Lo Screw, 1/4-15 x Flange Lock Nut, 1/ C Upper Chute A Chute, Flange Keeper E Lower Chute C Chute Tilt Cable Guide Flat Washer Cable Bracket Washer, Flat,.349 x A Handle Clutch Lock - LH B Handle Clutch Lock - RH A Handle Panel Cable Assembly, Auger/Drive B Handle Engage Assy - LH B Handle Engage Assy - RH Rod Ass y, Clutch Lock Pivot Screw, #8-16 x Screw, 1/4-20 x Screw, #10-24 x Screw, 1/4-20 x A Shoulder Nut, 1/ Heated Grip Shift Knob Lamp D Lock Plate B Clutch Lock Cam Compression Spring C Clutch Lock Spring Torsion Spring A Rubber Bumper Flat Washer,.385 x.87 x Shoulder Screw Shoulder Screw, 1/4-20 x Speed Selector Cable C Panel Bracket B Shift Lever Lens Panel X41805 Reflector Label Cable, Chute Tilt Light Socket A Extension Cord, 110V Washer, Spring,.39 x.625 x Screw, Shoulder,.31 x.995:1/ Bracket, Mounting Cover, Tilt Cover Internal Cotter Pin /4-20 x Wire Harness Heated Grip Switch Screw, #10-16 x.625 7

8 Snow Thrower Drive System

9 B Housing, Bearing P Dogg, Steering Drive, LH P Dogg, Steering Drive, RH E Shaft Assembly, Steering Assembly, Friction Wheel Wheel, Friction, Bonded Screw, Hex Wash B Bracket, Auger Actuator B Bracket, Drive Actuator Brkt, Friction Drive Suprt Rod Assembly, Shift Sprocket, 32T TT Screw, 5/16-18 x Screw, Hex Cap Lock, Screw, Self-tapping, 1/4-20, Hex Head Screw, 1/ Screw, Hex Wash Screw, Hex Cap, 3/ Shaft, Hex Drive Shaft, Actuator Nut, Hex Insert Jam Lock Nut, Hex, 1/4-28 GR Flange Lock Nut, 5/ Flange Lock Nut, 1/ Flange Lock Nut, 3/ Hex Nut, 5/ Nut, Insert 3/ Chain, Endless, #41 x 36L Chain, #420 x 40L Sprocket, #41 x 10T Pin, Internal Cotter Key, Woodruff Key, Hi-Pro, 3/16 x 5/ E-Ring Ring, Retaining Ring, Retainer Plate, Drive Speed Nut, Spring, Extension Spring, Extension Torsion Spring,.750 I.D. x.968 Lg Washer, Lock, 5/ Wsh, Bell.,.34 x.872 x Wash,.375 x.812 x Washer, Lock, 1/ Flat Washer,.469 x.875 x Cover, Upper Frame Cover, Lower Frame Fitting, Lube, 3/16 Drive Screw, Shldr.,.498 x Spindle, Drive Plate A Shoulder Screw,.368 x A Screw, Hex Shldr., 1/ A Ass y, Bearing/Housing Bearing, Self Aligning Bearing, Hex Flange Bearing, Ball Bush, Flg,.5625 x x Bush, Flg,.5 ID x.627 OD Snow Thrower Drive System A Steering Cable, Long A Cable, Auger Idler Rod, Drive Clutch Spacer, 1.0 ID x 1.50 OD Spacer,.51 ID x Lg Spacer,.51 ID x 3.66 Lg Spacer,.5151 ID x.750 OD x Spacer,.566 ID x.87 OD x Spacer,.566 ID x.87 OD x B Spacer,.514 x.632 x Spacer,.675 x 1.0 x B Spacer,.6725 x x Pulley, Auger Roller, Cable Bearing Retaining Bracket A Bracket, Frame Support Bracket, Axle Support A Speed Selector Pivot Bracket A Speed Selector Shift Bracket Transmission Frame Idler Pulley Assembly Screw, Hex Cap, 5/ Hex Hd. Screw, 3/8-24 x 1.25 GR Screw, Hx Wash Hd Tapp Screw, Hex Cap, 5/16-24 x A Screw, 3/8-16 x Screw, 1/4-20 x Screw, Shldr.,.500 x Hex Head Screw, 3/8-16 x Square Key, 3/16 x Nut, Push Cover, Belt A Torsion Spring,.850 dia. x.333 lg Washer, Lock, 5/ Washer, Flat,.406 x Washer, Flat,.265 x 1.0 x Spacer, ID x 1.50 OD x B Shoulder Spcr.,.3175 x.500 x Shoulder Spacer,.260 x.785 x Shoulder Spacer,.340 x Spacer, ID x OD x Pulley, Drive A V-Belt, 4L x Lg V Belt, 3/8 x Pulley, Flat Idler, 2.75 OD Double Pulley, 3.25 x D Bracket, Auger Idler A Belt Keeper Bracket C Idler Drive Wheel Bracket A Belt Cover Bracket B Pin, Internal Cotter A-0911 Wheel Ass y. - LH A-0911 Wheel Ass y. - RH Tire Valve A Bearing A Axle, Wheel, Pin, Clevis 9

10 D16464 D16465 Label Map 777D I I I22363 Facing Operator OPERATORS VIEW 777S32636 Front Top Of Auger Housing Cut Foot Pictorial Facing Away From Operator 777S32280 DANGER 777D15824 Front Of Engine Facing Away From Operator Below Yellow Oil Cap, Place On Lower Steel Part Of Fuel Tank DANGER KEEP AWAY FROM ROTATING IMPELLER AND AUGER. CONTACT WITH IMPELLER OR AUGER CAN AMPUTATE HANDS AND FEET. USE CLEAN-OUT TOOL TO UNCLOG DISCHARGE CHUTE. DISENGAGE CLUTCH LEVERS, STOP ENGINE, AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE. TO AVOID THROWN OBJECTS INJURIES, NEVER DIRECT DISCHARGE AT BYSTANDERS. USE EXTRA CAUTION WHEN OPERATING ON GRAVEL SURFACES. READ OPERATOR'S MANUAL. CLEAN-OUT TOOL DANGER AVOID INJURY FROM ROTATING AUGER - KEEP HANDS, FEET AND CLOTHING AWAY. NEVER PUT HAND IN CHUTE. CONTACT WITH ROTATING PARTS CAN AMPUTATE FINGERS AND HANDS. SHUT OFF ENGINE AND WAIT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING. USE CLEAN-OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE. OHV 357cc D D16464 POLAR BLAST 3310 Remote Chute Control Drift Cutters 777D CLEARING WIDTH 777D14861 On Engine Spinner 10

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12 483-SUA Muffler & Controls Bolt,M Muffler Shield Bolt M Throttle Control Knob Control Panel Key Switch Base Key Choke Knob Bolt M Exhaust Pipe Shield Carb Isolator Bracket Bolt M Muffler Assembly Nut M8 12

13 483-SUA Carburetor f g i e c h a b c d m j k l x y n o p q r s t u v w Stud M Carburetor Stud M Carburetor Carburetor Insulator Gasket Carburetor Insulator Carburetor Gasket A Carburetor Assembly A Primer Assembly Primer Heater Box Choke Control Lock Washer Nut M6 a n/a Choke Shaft b n/a Lock Washer c n/a Screw M3 5 d n/a Choke Plate e n/a Throttle Shaft f n/a Throttle Plate g n/a Lock Plate h n/a Idle Jet Assembly i n/a Idle Speed Adjusting Screw j n/a Mixture Screw k Primer Hose l Hose Clamp m n/a Carburetor Body n n/a Float Pin o n/a Emulsion Tube p n/a Needle Valve q n/a Main Jet r n/a Needle Valve Spring s n/a Float t Fuel Bowl Gasket u n/a Fuel Bowl v Fuel Bowl Gasket w Fuel Bowl Mounting Bolt x Fuel Drain Plug Gasket y Fuel Drain Plug A Carburetor Kit - Major (Incl.g,h,n,o,p,q,r,w,t,v,x) 13

14 483-SUA Crankcase

15 483-SUA Crankcase Connecting Rod Assembly Piston Piston Pin Snap Ring Piston Pin Piston Ring Set Governor Gear/Shaft Assembly Radial Ball Bearing 6202-P Washer Cotter Pin Governor Seal Governor Arm Shaft Crankshaft Kit (Incl.50,55,56,65,81) Woodruff Key Dowel Pin Dowel Pin Camshaft Assy Crankcase Cover Gasket Washer O-Ring Oil Filler Plug Assembly Crankcase Cover Kit (Incl.50,60,61,64-68) Oil Seal Bolt M Bolt M Bolt M Bolt M Dipstick Clamp Bolt M Oil Fill Tube O-Ring Oil Fill Tube Assembly Dipstick O-Ring A Dipstick Assembly A Crankcase Kit (Incl.50,53,77,81) Oil Drain Pipe Assy Washer Oil Drain Plug Oil Seal Balanceable Shaft Assy Bearing 6207-P Oil Drain Assembly 952Z483-SUA Complete Engine Gasket Kit - External (Incl.79,108,125, ) A Gasket Kit - Complete (Incl.53,60,65,79,81,106, 108,125, ) B Short Block Assembly (Incl.41-45,49-61,63-68,77-79, 81,102,105,106,108,110,125, 131,132,142,143) 15

16 483-SUA Fuel Tank & Mounting Fuel Cap Assembly Fuel Level Indicator Bolt M Bush Gas Tank Bush Gas Tank Fuel Tank Assembly Left Trim Plate Rear Mainting Bracket Assy Right Trim Plate Bolt M Bush Fuel Hose Kit Fuel Hose Clamp Bolt M Gas Tank Support Bracket Nut M Nut M Governor Arm Bolt Governor Arm Governor Spring Throttle Linkage Spring Throttle Linkage Primer Bracket Bolt M6 14 N/S Fuel Tank Nipple 16

17 483-SUA Starter Assembly & Blower Housing Bolt M Startup Electromotor Bolt M Ignition Coil Assembly Ignition Coil Bolt Coil Assy.Charge Bolt M Bolt M Alt Wire Clamp Brkt Flywheel Fan Cooling Pulley Starter Nut Special M Bolt M Bolt M Blower Housing Recoil Starter Gasket Bolt M Starter Handle 17

18 SUA Cylinder Head a

19 483-SUA Cylinder Head Valve Kit Valve Kit Tappet Push Rod Cylinder Head Kit (Incl.106, ,125) Dowel Pin Gasket Cylinder Head Spark Plug/F6Rtc Exhaust Pipe Gasket Stud M Muffler Stud Assembly Bolt M Bolt M Intake Valve Seal Valve Spring Retainer Valve Spring Retainer Ex.Valve Spring Adjuster Exh Valve Push Rod Guide Rocker Arm Assembly Bolt Pivot Rocker Arm Adjusting Nut,Valve Nut Pivot Locking Valve Cover Bolt Valve Cover Gasket Valve Cover Breather Hose 126a Breather Hose Clamp Air Shield Bolt M Valve Cover Kit 952Z483-SUA Complete Engine Gasket Kit - External (Incl.79,108,125, ) A Gasket Kit - Complete (Incl.53,60,65,79,81,106, 108,125, ) B Cylinder Head Assembly (Incl.100,101,104,106, , 112, , ,125, 129, ) 19

20 RUN STOP For Household and Commercial Use. FOR ELECTRIC STARTER ASSEMBLY ONLY RAIN. Class B Insulation. Assembled in China. Thermally-Protected. POUR LE DÉMARREUR ÉLECTRIQUE SEULEMENT Isolation de classe B. Assemblé en Chine. Isolation thermique. Pour utilisations résidentielle et commerciale. For Household and Commercial Use. FOR ELECTRIC STARTER ASSEMBLY ONLY RAIN. Class B Insulation. Assembled in China. Thermally-Protected. POUR LE DÉMARREUR ÉLECTRIQUE SEULEMENT Isolation de classe B. Assemblé en Chine. Isolation thermique. Pour utilisations résidentielle et commerciale. 483-SUA Label Map 777S I23018 PRIMER AMORCEUR 777I23039 IGNITION ALLUMAGE 777I23027 WARNING - Risk of electric shock. Connect to a properly grounded outlet only. Risk of electric shock. Keep extension cord connection dry and off the ground. Do not expose to rain, store indoors. AVERTISSEMENT-Risque de secousse électrique. N'utiliser qu'une prise de courant correctement mise à la terre. Risque de secousse électrique. La rallonge électrique doit rester sèche et ne pas toucher le sol. La protéger des intempéries et la remiser à l'intérieur. WARNING - Risk of electric shock. Connect to a properly grounded outlet only. Risk of electric shock. Keep extension cord connection dry and off the ground. Do not expose to rain, store indoors. AVERTISSEMENT-Risque de secousse électrique. N'utiliser qu'une prise de courant correctement mise à la terre. Risque de secousse électrique. La rallonge électrique doit rester sèche et ne pas toucher le sol. La protéger des intempéries et la remiser à l'intérieur. STOP For 420 C.C. Engines Maximum. 120v., 60Hz., A.C. 13.2Amp, Output Wattage: 700W, Rated Load Speed: 4300 R.P.M. INTERMITTENT DUTY ONLY. Do not crank for longer than 8 seconds without allowing to cool for 10 minutes. Use only SJTW/SJTW-A 3 wire grounded cordset suitable for outdoor use and oil resistant. SEE OWNERS MANUAL. DO NOT USE IN Pour des moteurs de 420 C.C. maximum. 120V., 60Hz., 13.2A, Puissance de sortie: 700W, Vitesse à charge nominale: 4300 tr/min. SERVICE INTERMITTENTSEULEMENT. N'enfoncez pas le bouton du démarreur pour faire tourner le moteur pendant plus que 8 secondes sans laisser le démarreur refroidir pendant 10 minutes.n utilisez qu une rallonge à trois fils avec mise à la terre qui est conçue pour être utilisée à l extérieur et résistant à l huile, types SJTW/SJTW-A. CONSULTEZ LE MANUEL D'UTILISATION. N EMPLOYEZ PAS SOUS LA PLUIE. Chongqing Vision Industry Co.,Ltd JQ-190 For 420 C.C. Engines Maximum. 120v., 60Hz., A.C. 13.2Amp, Output Wattage: 700W, Rated Load Speed: 4300 R.P.M. INTERMITTENT DUTY ONLY. Do not crank for longer than 8 seconds without allowing to cool for 10 minutes. Use only SJTW/SJTW-A 3 wire grounded cordset suitable for outdoor use and oil resistant. SEE OWNERS MANUAL. DO NOT USE IN Pour des moteurs de 420 C.C. maximum. 120V., 60Hz., 13.2A, Puissance de sortie: 700W, Vitesse à charge nominale: 4300 tr/min. SERVICE INTERMITTENTSEULEMENT. N'enfoncez pas le bouton du démarreur pour faire tourner le moteur pendant plus que 8 secondes sans laisser le démarreur refroidir pendant 10 minutes.n utilisez qu une rallonge à trois fils avec mise à la terre qui est conçue pour être utilisée à l extérieur et résistant à l huile, types SJTW/SJTW-A. CONSULTEZ LE MANUEL D'UTILISATION. N EMPLOYEZ PAS SOUS LA PLUIE. Chongqing Jili Yunfeng Industry(Group) Co.,Ltd ACQD190 Chongqing Vision Industry Co.,Ltd JQ-190 Chongqing Jili Yunfeng Industry(Group) Co.,Ltd ACQD I23017 Label can be printed with either Company Name & Number 777I22992 SERIAL NUMBER BAR CODE LABEL SN: XXxxxx/xxxxxxxxxxxx Lot No. xxxxxxxxxxxx EPA LABEL 20

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24 To order replacement parts or locate your nearest service dealer call Customer Support at (800) or visit to find the nearest authorized dealer in your area. TROY-BILT LLC, P.O. BOX CLEVELAND, OHIO