Installation Instructions. Striplite (#STL6500-STL) Utility knife
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1 1 of 10 Overview Striplite (#-STL) Clear Lens (#-CL) End View Aluminum Step Extrusion (#) IMPORTANT VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH CORRECT COLOR TEMPERATURE AND VOLTAGE BEFORE CUTTING OR INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED. PRODUCT INFORMATION Lighting for step lighting Low Voltage - 12VDC Choose from a variety of LED colors and whites Available in variety of LED spacing (4, 6, 8, 12, or custom spacing) Indoor installations are field cuttable Can be ordered to specific lengths (longer than 4 ) for easier installation when exact dimensions are known. Example: 3 Steps x 4 6 Available with raceways and end caps INSTALLATION RECOMMENDATIONS StepLITE can be mounted directly to concrete or wood. All wiring is enclosed inside raceways for step to step connections. Provide run lengths at time of order plus 3 to 6 for field adjusting or cutting if exact dimensions are not known. (Contractor responsible for any incorrect dimensions provided) StepLITE is suitable for indoor (dry) location. ELECTRICAL Low voltage fixture requires a remote driver. CALCULATE LOAD (DRIVER / POWER SUPPLY) To calculate transformers size find lamp or LED wattage. Example: LED-3.0K is.5 Watts each Determine lamps spacing and lamps per foot. Example: 2 on center, divide 12 by 2 = 6 Lamps per foot Determine length in feet. Example: 4 x 10 Steps = 40 Calculate Load: Multiply lamp or LED wattage x lamps per foot x length in feet. Example:.5W x 6 lamps x 40 = 120 Watts Choose transformer from catalog. Example: 150 Determine maximum distance using Maximum Wire Length Table (pg. 12). Using # 14 wire, maximum distance is 9 from transformer to first lamp INSTALLATION TOOLS REQUIRED Electric compound miter saw Electric hammer drills (optional) 14.4 to 28 volt cordless drills Wire strippers & long nose pliers Adhesive - consult factory Phillips bits - sufficient quantity Utility knife Drill bits - concrete or wood Electrical cords Electrical three ways Safety glasses Measuring tape Marker Chalk line
2 FEATURES APPLICATIONS Step Lighting VOLTAGE 12VDC LAMP TYPE LEDs LAMP WATTS.5 MAX LAMPS 120 (Based on 5 amps) SOCKET Custom LENGTH Built to Order CONSTRUCTION Aluminum Extrusion FINISH Anodized Black WIRING Parallel DIMMING Forward Phase MOUNTING Adhesive LISTING Dry or Wet (IP65) Location UL2108, CSA C22.2#9 UL8750, CSA250 2 of 10 Features & Dimming DIMMING PROTOCOL StepLITE Series is available in 120 or 277 Volts with a remote driver. The remote driver is available with dimming capabilities. Consult factory for additional information on dimming protocols available. DIMMING PROTOCOL (Phase Dimming LED Loads) Technical Requirements For Control Equipment (Phase Dimming) Electrical Characteristics - Inductive Special Requirements - Symmetric cycles (VDC 2), smooth turn off (positive and negative Reverse Phase-Control periods are equal for safe operation) Ensure dimmer is for LED load and does not Symmetric Forward Phase-Control exceed LED load maximum watts () Forward Phase Dimming
3 steplite Do not bend lightstrip to a diameter of less than 1.5 Do not fold, crease, or twist lightstrip 3 of 10 Product Care Do not submerge in water Do not cover lightstrip with any material Do not connect lightstrip to power source while spooled or coiled 8 Do not apply excessive pressure to surface of lightstrip or LEDs Do not overlap lightstrips at any location Do not bend lightstrip along a horizontal plane Do not install lightstrip in a zig-zag fashion Do not overlap extrusions in any way Do not twist or bend LED modules or connectors 8 Do not cover with debris Do not penetrate lightstrip with any foreign object 8 Do not cross extrusions and twist lightstrip to overlap 8 8
4 4 of 10 Application Guidelines REQUIRES A TEAM EFFORT TO ENSURE SECURE AND CORRECT INSTALLATION Apply pressure to lightstrip, ensuring adherence to surface 45 Feed from wire puller stand One person on one end applies pressure to lightstrip, securing it to channel Another person unreels lightstrip from spool, holding it at a 45 angle IMPORTANT NOTE TO AVOID COLOR SHIFT: Do not paint on or over fixture lens or LEDs. Paint or any other substance on lens or LEDs will cause a shift in color temperature. Soffit must be painted evenly with a neutral white to avoid color shift.
5 5 of 10 Mounting Fixture (Dry Location) 1. Measure area where will be installed. RECOMMENDATION: Use chalk line to ensure a straight installation. 2. Place adhesive in a zig zag fashion along the underside of extrusion, then lay extrusion along chalk line and ensure it is secured in place. NOTE: Surface must be flat and free of dirt and debris. Apply lightstrip to channel 5. To prepare power connector, strip 14/2 flat conductor with a utility knife, then twist each conductor outward using needle nose pliers. Connect terminal power connectors into each conductor. Apply adhesive 3. Drill countersink holes as needed, then screw channel to surface. NOTE: Surface must be flat. Countersink holes Strip jacket to expose conductor Twist conductors Twisted conductors stand vertically Twist conductor Insert terminal power connector 6. Snap lens cover into base, overlapping lenses with extrusions. Ensure cover is snapped securely in place. Overlap lens where two extrusions meet. 4. Remove film from double-sided tape, then apply lightstrip to channel. NOTE: Follow application guidelines on page 4 to ensure correct installation. Remove film to expose adhesive surface
6 6 of 10 Ω Mounting Fixture VDC Ω C (Dry Location) Cont. VDC C Ω 9. Set voltmeter to DC voltage, then test VDC Ω power C source before connecting. VDC C DCV Power source Ω DCV DCA Confirm the correct voltage, depending on the light strip. A COM VΩ Ω DCV DCA Ensure lens is secured in place A COM VΩ 10. Connect power source to power connector. If LEDs do not turn on, flip polarity (+,-) or power source connection to power connector. Lens overlaps extrusions Power Source Power connector 7. Use continuous connector around turns and angles. Install continuous connector using the steps from the power connector. Continuous connector Miter cut 8. Conduct continuity test. Troubleshoot Good If a conductive path is formed between positive and negative wire, the multimeter will beep. You need to trouble shoot to find the short. Ω VDC C Ω VDC C Ω VDC C A Ω If there is no conductive path, the multimeter VDC will not C beep. COM VΩ See next page for troubleshooting guide Ω DCV DCA Ω DCV DCA A COM VΩ A COM VΩ
7 TROUBLESHOOT Do not reset breaker multiple times. If the unit is overloaded the breaker will trip shutting off the transformer and lights. If the breaker reset button has been held down by hand or any type of pressure (example: duct tape), or if the breaker has been reset multiple times without trouble shooting, the unit will: - Burn the transformer bobbin - Burn the thermal or magnetic breaker - Burn the primary or secondary wires due to high amperage caused by overload and/ or short circuit in line which will not allow the breaker to reset - Damage the lighting 7 of 10 Troubleshooting 4c. Check if cut is clean and not frayed, causing positive and negative copper pads to touch. 4d. Ensure the run is not too long and overlapping. Frayed end 1. Check that voltage does not exceed 12VDC. 2. Ensure that boost wire on the transformer is not connected. This wire is incompatible with aislelite products. Lightstrip overlapping extrusion 4e. Ensure copper nodes are not making contact with aluminum extrusion. Copper nodes touching extrusion 3. Ensure that lighting is equipped with surge protection. Surges in the power grid will cause voltage fluctuations and harm LED longevity. 4. Check for short circuits. Short circuits will increase the amperage of the LEDs and cause them to fail. 4a. Turn off power before beginning. Check for any twisting or damage to the circuit in the LED lightstrip. If there is excessive damage and circuit is broken, the lightstrip must be replaced. 5. Ensure that maximum number of lamps has not been exceeded. See page 2 features for max lamps. 6. After previous items have been thoroughly inspected, perform continuity test on page 9. Torn lightstrip Damaged lightstrip Twisted lightstrip 4b. Check for metal particles or other foreign objects causing the short. Foreign object Metal flakes
8 8 of 10 Transformer WATTS () PER CIRCUIT (Maximum wire length to prevent voltage drop) WIRE SIZE VOLTAGE GA 12V GA 24V GA 12V GA 24V GA 12V GA 24V GA 12V GA 24V NSFORMER CARE Do not submerge transformer in any liquid Do not leave any exposed wires Do not cover transformer without proper ventilation Do not install damaged transformer MAGNETIC LOW-VOLTAGE DIMMER RATINGS The stated (volt-ampere) rating is the rated capacity of the dimmer which includes the magnetic transformer heat losses and the lamp load. A transformer dissipates less than 20% of the connected load as heat. Added together,the lamp load and the transformer loss determine the dimmer capacity required. See the example below. 600 Power to transformer and power through dimmer 120W Heat Transformer Losses (UL limit: 80% efficient) 480W Lamp load
9 9 of 10 Surge Protector CASE DIMENSIONS 2X ø SURGE PROTECTOR SPECIFICATIONS MODEL INPUT VOLTAGE SURGE PROTECTION LEVEL MOUNTING ENCLOSURE MATERIAL INPUT LEADS INPUT FREQUENCY ALS-SP V 10kV, 10kA, ANSI C62.41 Catergory C SnapLOCK/ Footed Polycarbonate 6, 18AWG stranded 105 Degrees C stripped 3/8 tinned 60Hz PRODUCT FEATURES The Surge Series are 3-leaded devices that protect Line-Ground, Line- Neutral, and Neutral-Ground in accordance with IEEE / ANSI C guidelines. Protects against surges according to IE EE C C High (10kA and 10kV). Surge current rating = 10,000 Amps using industry standard 8/20 µsec wave. Surge Location Rated Category C3. UL Recognized Component in the United States and Canada (UL1449). Type 4 Surge Protection Device. High temperature, flame retardant plastic enclosure, 85 C maximum surface temperature rating. Thermally Protected Transient Over-voltage Circuit. WIRING DIAGRAM V(in)B Black Green Black Surge White Com Ground LOAD LED Driver, or Lighting PRODUCT SPECIFICATIONS The Surge series of products are designed to be used in conjunction with LED Drivers and fixtures to provide an additional level of protection against powerline disturbances in industrial, commercial and residential applications where surge protection to IEEE C is required.
10 10 of 10 Maintenance CLEANING MATERIALS The use of solvents and/or cleaners which are not compatible with polycarbonate will result in the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate lamps and mounting bases which may be under stress in their normal applications. COMPATIBLE WITH POLYCARBONATE: Mild soap and water Mineral Spirits Isobutyl alcohol VM and P Naphtha Varsol No.2 Mexane Freone TF and TE-35 Ethanol Dirtex 2% Sol. Reg. Joy 10% Sol Bon Ami White Kerosene Methyl alcohol Heptane Petroleum Ether/65 degrees C Isopropyl alcohol Lacryl PCL-2035 polycarbonate cleaner NOT COMPATIBLE WITH POLYCARBONATE: Trichlor Gasoline ll Liquid Detergents Acetone Carbon Tetrachloride Pink Lux (Phosphate free) Triclene Chlorinated Hydrocarbons #1 & #3 denatured alcohol Methyl Ethyl Keytone (MEK) Texize-8006, 8129, 8758 MIBK Liquid Cleaner 8211 Toluol Agitene Benzol Ajax Kleenol Plastics Lysol Stanisol Naphtha Oils Lemon Joy (phosphate free) Diversol Lestoil
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