LLED8100-LSR. Overview. Installation Instructions

Transcription

1 6.5 increments up to max run ± cutting tolerance *See max run for more information 6.5 (2.5W) or 3.9 (5.5W) increments up to max run ± cutting tolerance *See max run for more information 1 of Overview W Canopy (#LLED8100-CN-XX) Aircraft Cable (#-AC) Power Connector (#-PC) Extrusion (#) End View.96 Specify Length (19.7 Assembly Increments) LED StripLite (Add 2.5 to run for end cap and strain relief) (#LLED8100) 1.17 Frosted Lens Cover (#-LF) End Cap (#-EC) increments up to max run ± cutting tolerance 8 Maximum extrusion and lens length *See max run for more information (Dry Location field cuttable) 2 increments up to max run ± cutting tolerance *See max run for more information IMPORTANT VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH CORRECT COLOR TEMPERATURE AND VOLTAGE BEFORE CUTTING OR INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED. PRODUCT INFORMATION For accent, cove, edge, under cabinet lighting 24 volts DC for easy and safe installation Long life, energy efficient LEDs Maximum run based on 5 Amps: 18 (13W), 21 (11W), 26 (9W), 33 (7.2W), 36 (3W, 5W) For class II applications: 14 (13W), 17 (11W), 21 (9W), 26 (7.2W), 36 (3W, 5W) Can be ordered to specific lengths for easier installation when exact dimensions are known (Example: 10x10 6 ) Plug and light system Lead wires are typically 33 long and exit on one end INSTALLATION REMENDATIONS LipLEDs LED tape must be mechanically attached directly to mounting surface using mounting clips or channels Conduit raceway should be sleeved at one end for low voltage wires going to transformer ELECTRICAL LipLEDs products require a 24 volt DC remote transformer To calculate transformers size find watts per foot (Example: 3W per foot) Determine length in feet (Example: 30 ) Calculate Load: Multiply Watts per Foot x Length in Feet (Example: 3W x 30 = 60W) Choose transformer from catalog (Example: 80) Determine maximum distance using Maximum Wire Length Table (Example: 60 watts is between 50W and 80W. Using #14 wire, maximum distance is 37 from transformer to first LED) INSTALLATION TOOLS REQUIRED Electric compound miter saw Phillips bits - sufficient quantity 14.4 to 28 volt cordless drill Electrical three ways Drill bits - concrete or wood Measuring tape Electrical cords Chalk line Safety glasses Sharp scissors Marker Soldering iron with kit Electric hammer drill (optional)

2 FEATURES APPLICATIONS Accent, Decorative Lighting VOLTAGE 24VDC LAMP TYPE LEDs DIMMING Forward Phase () 0-10V (-E) Hi-Lume 1% A Series (2 Wire) Hi-Lume 1% (3 Wire) LENGTH Built to Order MOUNTING Pendant Mount CRI > 90 EFFICACY 95 Lumens per Watt VIEWING ANGLE 120 Degrees L70 LED LIFE 60,000 hrs. MAXIMUM RUN* 18 (13W) 21 (11W) 26 (9W) 33 (7.2W) 36 (3W, 5W) LISTING Dry Location UL2108, CSA C22.2#9 UL8750, CSA250 *Maximum run is based on 5 Amps: 18 (13W), 21 (11W), 26 (9W), 33 (7.2W), 36 (3W, 5W) For class II applications: 14 (13W), 17 (11W), 21 (9W), 26 (7.2W), 36 (3W, 5W) WARNING When using lipleds for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. lipleds must be installed in accordance with the NEC or CEC as applicable. Do not exceed maximum length per circuit. Each maximum run requires additional power feed from the transformer Do not cover lipleds as the covering may cause it to overheat, melt, or ignite. Do not install lipleds in hazardous locations or closer than 6 inches from any curtain or similar combustible material. Do not use lipleds if damaged, such as broken outer jacket, loose connections, or frayed wire insulation. Inspect periodically. Do not submerge lipleds in liquid. Do not mount lipleds with staples, nails, or like means that might damage the insulation. Mount with double-sided tape and mounting clips. Do not install lipleds in places where it is subject to continuous flexing. Do not mount lipleds inside tanks or enclosures of any kind without sufficient ventilation. Ground Fault Circuit Interrupter (GFCI) protections are required on circuits or outlets. Surge protector must be set up for electrical power system to avoid damaging lipleds lighting system. Do not install in an environment where excessive heat may exist. Ambient temperature -40 F F (-20 C - 50 C). Only wet location models are intended for outdoors. See package label for environmental details. Do not install wet location model in areas where water will collect. 2 of 10 Overview DIMMING PROTOCOL (Forward Phase Dimming) Technical Requirements for Control Equipment (Forward Phase Dimming) Magnetic Low Voltage (MLV) - Magnetic (core and coil, toroidal) transformer-supplied low voltage lighting. Electrical Characteristics - Inductive Special Requirements - Symmetric cycles Symmetric Forward Phase-Control (VDC 2), smooth turn off (positive and negative periods are equal for safe MLV transformer operation) Order transformer with prefix. () Forward Phase Dimming DIMMING PROTOCOL (0-10V) LipLEDs are available in 120 or 277 volts with a dimmable remote driver. The remote driver is available with 0-10V dimming capabilities. The following applies to 0-10V dimming interfaces. A 0-10v fluorescent dimmer will not dim the LEDs. Technical Requirements for Control Equipment (0-10V Protocol) The output current level of the dimmable driver is controlled by DC voltage (0-10V) applied to the control terminals (blue and white). The light output of LEDs is controlled by the amount of output current from the dimmable driver. The control device must be capable of sinking a DC current flow from the driver. The maximum amount under any condition is 500 microamps (ua) per driver. The control terminals of the dimmable driver are isolated from the power lines and are suitable for use as Class 2 wiring. Multiple drivers are desired for use with same control device, the control terminals may be connected in parallel in a bus configuration. Since the control bus is Class 2 wiring, all control devices that are connected to the power line must have proper isolation between the power line and the control terminals/bus. The control device, which intends to control more than one dimmable driver, must be capable of sinking the total current supplied to control bus by the drivers. If the control terminals/bus is shorted in any case, the current on the control terminals/bus will be 500 microamps (ua) per driver maximum. If the control terminals are opened, the voltage on the control terminals will then be 10V ± 0.5 volt. As a result, dimmable driver supplies maximum output current to LEDs under this condition. The driver is intended for use with control voltages between 0 and 10VDC. The control equipment must not impose a voltage greater than 11 V peak maximum on the driver control terminals. Order transformer with -E prefix. (-E) 0-10V Dimming

3 Do not bend lightstrip to a diameter of less than of 10 Do not fold, crease, or twist lightstrip Product Care Do not bend lightstrip along a horizontal plane Do not cover lightstrip with any material Do not connect lightstrip to power source while spooled or coiled Do not apply excessive pressure to surface of lightstrip or LEDs 6 Do not overlap lightstrips at any location 6 Do not install lightstrip in a zig-zag fashion (<38.1mm) 4 6 Do not install mounting clip over LED diode 4 Do not penetrate lightstrip with any foreign object (<38.1mm) (<38.1mm) (<38.1mm) 4 (<38.1mm) (<38.1mm)

4 Do not install wet location in outdoor cove without proper drainage 4 of 10 Do not cross extrusions and twist lightstrip to overlap Product Care (<38.1mm) Do not overlap extrusions in any way (<38.1mm) Do not install connectors without shrink tube for wet location Do not use a lighter to heat shrink tube )

5 5 of 10 Application Guidelines REQUIRES A TEAM EFFORT TO ENSURE SECURE AND CORRECT INSTALLATION Apply pressure to lightstrip, ensuring adherence to channel 45 Adhesive backing Feed from wire puller stand One person on one end applies pressure to LLED8100, securing it to channel Another person unreels LLED8100 from spool, holding lightstrip at 45 angle Repeat the above steps to apply the second lightstrip to channel

6 6 of 10 Preparing Fixture (Dry Location) 1. Measure area where will be installed. REMENDATION: Use chalk line to ensure a straight installation. 5. Conduct continuity test. Troubleshoot Good 2. Remove adhesive backing from lightstrip. 20 Chalk line If a conductive path is formed between positive and negative wire, the multimeter will beep. You need to trouble shoot to find the short. C C C A Ω If there is no conductive path, the multimeter VDC will not C beep. VΩ See page 8 for troubleshooting guide C C LLED Set voltmeter to DC voltage, then test power source before connecting. Ω DCV Ω DCV DCA DCA C DCV C A VΩ A VΩ A VΩ A VΩ Power source Ω DCV DCA Confirm the correct voltage, depending on the light strip. A VΩ Channel 3. Install lightstrip into channel. Remove adhesive backing Ω DCV DCA 7. Connect power source to power connector. TIP: If LEDs do not turn on, flip polarity (+,-) or power source connection to power connector. Adhere lightstrip to channel Power Source LLED8100- LSR Power connector 4. Snap lens into channel. Ensure lens is secured in place

7 1. Cut aircraft cable to desired length. REMENDATION: Use sharp wire cutters to ensure a clean cut. 7 of 10 Pendant Mount 4. Slide cable gripper into channel, then tighten fastening ring. Repeat as necessary. NOTE: Use a minimum of 2 pendants for every 8 of extrusion. Do not cut end with cable stopper 2. Feed aircraft cable through cable coupler, then feed cable through cable gripper. TIP: Leave end of aircraft cable as close to flush as possible with bottom of cable feeder. Fastening ring Cable gripper Cable coupler Cable gripper 5. Install end cap only after pendant has been securely mounted. Cable stopper Leave this surface as flush as possible 3. Mount gem bar to junction box. To junction box Gem bar End cap Canopy 3. Screw cable coupler to mounted canopy. Screw in cable coupler

8 TROUBLESHOOT Do not reset breaker multiple times. If the unit is overloaded the breaker will trip shutting off the transformer and lights. If the breaker reset button has been held down by hand or any type of pressure (example: duct tape), or if the breaker has been reset multiple times without trouble shooting, the unit will: - Burn the transformer bobbin - Burn the thermal or magnetic breaker - Burn the primary or secondary wires due to high amperage caused by overload and/ or short circuit in line which will not allow the breaker to reset - Damage the lighting 4. Ensure the run is not too long and overlapping. 8 of 10 Lightstrip overlapping extrusion Troubleshooting 5. Ensure copper pads are not making contact with aluminum extrusion. Copper pads touching extrusion 1. Turn off power before beginning. Check for any twisting or damage to the circuit in the LED lightstrip. If there is excessive damage and circuit is broken, the lightstrip must be replaced. Torn lightstrip Damaged lightstrip Twisted lightstrip 2. Check for metal particles or other foreign objects causing the short. Foreign object Metal flakes 3. Check if cut is clean and not frayed, causing positive and negative copper pads to touch. Frayed end

9 9 of 10 Transformer WATTS () PER CIRCUIT (Maximum wire length to prevent voltage drop) WIRE SIZE VOLTAGE GA 12V GA 24V GA 12V GA 24V GA 12V GA 24V GA 12V GA 24V NSFORMER CARE Do not submerge transformer in any liquid Do not leave any exposed wires Do not cover transformer without proper ventilation Do not install damaged transformer MAGNETIC LOW-VOLTAGE DIMMER RATINGS The stated (volt-ampere) rating is the rated capacity of the dimmer which includes the magnetic transformer heat losses and the lamp load. A transformer dissipates less than 20% of the connected load as heat. Added together,the lamp load and the transformer loss determine the dimmer capacity required. See the example below. 600 Power to transformer and power through dimmer 120W Heat Transformer Losses (UL limit: 80% efficient) 480W Lamp load

10 10 of 10 Maintenance CLEANING MATERIALS FOR LENSES AND EXTRUSIONS The use of solvents and/or cleaners which are not compatible with polycarbonate will result in the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate lamps and mounting bases which may be under stress in their normal applications. PATIBLE WITH POLYCARBONATE: Mild soap and water Mineral Spirits Isobutyl alcohol VM and P Naphtha Varsol No.2 Mexane Freone TF and TE-35 Ethanol Dirtex 2% Sol. Reg. Joy 10% Sol Bon Ami White Kerosene Methyl alcohol Heptane Petroleum Ether/65 degrees C Isopropyl alcohol Lacryl PCL-2035 polycarbonate cleaner NOT PATIABLE WITH POLYCARBONATE Trichlor Gasoline ll Liquid Detergents Acetone Carbon Tetrachloride Pink Lux (Phosphate free) Triclene Chlorinated Hydrocarbons #1 & #3 denatured alcohol Methyl Ethyl Keytone (MEK) Texize-8006, 8129, 8758 MIBK Liquid Cleaner 8211 Toluol Agitene Benzol Ajax Kleenol Plastics Lysol Stanisol Naphtha Oils Lemon Joy (phosphate free) Diversol Lestoil