alumleds ALS500T-SQ 1 of 13 Installation Instructions

Transcription

1 1 of 13 Overview (#-CN) (#-PC) (#-C) End View 1.87 Specify Length (Max. 300 ) Removable Bottom Cap (#-BC) 3.44 End Cap (#-EC) Break Resistant Lens (#-LE) LED (Included) luminum Extrusion (#) IMPORTNT VERIFY CORRECT LUMINIRE WS RECEIVED WITH CORRECT COLOR TEMPERTURE ND VOLTGE BEFORE CUTTING OR INSTLLING. CLI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINIRE IS INSTLLED. PRODUCT INFORMTION Lighting for pendant or surface mount Line Voltage V UNV (integral drivers) Choose from a variety of LED colors and whites vailable in 4 Watts up to 12 Watts Per Foot Can be ordered to specific lengths for easier installation. Example: 3 2 = 1 x 3 2 (Custom Length) 13 6 = = = INSTLLTION REMENDTIONS lumleds can be mounted to sheetrock, concrete, or wood using proper mounting screws ll wiring is enclosed inside aluminum housing Provide run lengths at time of order is suitable for indoor (dry) location ELECTRICL Line voltage luminaire does not require a remote driver Maximum load per line voltage fixture = 320 Watts per circuit 4 watts - 80ft 5 watts - 64ft 6 watts - 53ft 8 watts - 40ft 12 watts - 26ft separate circuit is needed when exceeding max load per continuous run INSTLLTION TOOLS REMENDED Electric Hammer Drills (optional) Long Nose Pliers 14.4 to 28 Volt Cordless Drills Drill Bits - Concrete or Wood Phillips Bits - Sufficient Quantity Electrical Three Ways Utility Knife Safety Glasses Electrical Cords Measuring Tape Marker Chalk Line Wire Strippers

2 FETURES PPLICTIONS Direct Lighting PRIMRY VOLTGE Universal (120V to 277V) SECONDRY VOLTGE 24 LMP TYPE High Output LEDs (No Mercury) LENGTH* Standard Lengths: 4 and 8 (Seamless lengths possible with -SL-CC) CONSTRUCTION luminum Extrusion MOUNTING LISTING Dry Location UL1598, CS C22.2#250.0 UL8750, CS250 CRI High Output (HO) > 90 DIMMING 0-10V (100% - 0%) EFFICCY 99 Lumens per Watt * dd.12 to overall length of fixture for end caps 2 of 13 Features & Dimming Protocol DIMMING PROTOCOL is available with a universal 120V-277V integral dimmable driver. The integral driver has 0-10V dimming capabilities. Consult factory for other dimming protocols available. The following applies to 0-10V dimming interfaces. 0-10v fluorescent dimmer will not dim the LEDs. Technical Requirements For Control Equipment The light output of the LEDs operated by the controllable LED driver is controlled by DC voltage applied to the control input leads (grey and violet). The actual response curve of LED driver current versus control voltage. The control device must be capable of accepting, or sinking, the DC current flow from the driver. The DC current from the driver that must be sinked by the control circuit is approximately 150u (/50% for isolated dim interfaces, up to 1.5m for non-isolated dim interfaces). If the control bus is shorted either by a mechanical switch in the control or by the circuitry of the control device, or inadvertently in the wiring the current on the control bus will be less than 1.5m. s can be determined from the two items, simple two-level operation of the drivers can be achieved by proper usage and application of a simple open/closed switch on the control bus with maximum light being achieved when the switch is open and minimum light with the switch is closed. The driver is intended to be used with control voltages between 0-10 volts peak maximum on the driver control leads. Control equipment intended to control more than one driver must be capable of sinking the current supplied to the control bus by the maximum number of drivers specified for the control device. t any given level setting it must maintain control bus voltage constant within a range of ±5% as the number of drivers connected to the control bus varies from a minimum of one driver up to the maximum number specified for the control device. Driver of various ratings may be mixed on the same control system. There are two known standards: IEC60929 (nnex E) EST E1.3, Entertainment Technology

3 3 of 13 Dimming Compatibility PTIBLE 0-10V DIMMERS ND SWITCHES DIMMER MNUFCTURER WEBSITE TYPE REMENDED DIMMING CURVE Bucsh-Jaegar U-101 Logarithmic Jung Logarithmic Leviton Lighting Controls IllumaTech - IP710-DLX Logarithmic Lightolier Controls ZP600FM120 Logarithmic Lutron Electronics Nova T - NTFTV, Diva - DVTV, Diva - NFTV Linear Merten Logarithmic Pass & Seymour CD4FB-W Logarithmic The Watt Stopper DCLV1 Logarithmic Sensor Switch nio EZ Linear Synergy ISD BC Logarithmic PTIBLE DIMMING CONTROL SYSTEMS CONTROL MNUFCTURER WEBSITE TYPE REMENDED DIMMING CURVE Lutron Electronics GraphicEye - GRX-TVI w GRX3503, Energy Savr Node - QSN-4T16-S, TVM2 Module Logarithmic Crestron GLX-DIMFLV8, GLXP-DIMFLV8, GLPC-DIMFLV4-*, GLPC-DIMFLV8-*, GLPP-DIMFLVEX-PM, GLPP-1DIMFLV2EX-PM, GLPP-1DIMFLV3EX-PM, DIN-O8, DIN-4DIMFLV4, CLS-EXP-DIMFLV, CLCI-1DIMFLV2EX Logarithmic BB SD/S Logarithmic

4 WRNING When using alumleds for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injuries. alumleds must be installed in accordance with the NEC or CEC as applicable. CLI will not be responsible for any damage or malfunction caused by the following: Ensure power is off before installation begins, during replacements, additions, or repairs. Do not use alumleds if damaged, such as broken boards, loose connections, or frayed wire insulation. Inspect before installing. Do not install alumleds in hazardous locations or closer than 6 from any curtain or similar combustible material. Do not cover alumleds with any material. Covering may cause lamps to overheat, melt, or ignite. Do not modify alumleds in the field. Do not overlap alumleds luminaires in any way. 4 of 13 Product Care Do not install alumleds at an angle within a cove. Only install fixtures straight within a cove. Incorrect Correct Do not bend extrusion around radius. Do not submerge dry or wet location alumleds in any liquid. Do not cut, puncture, or penetrate alumleds aluminum housing, end caps, or lens covers. Do not drop, bang, or rest weight upon alumleds. Do not apply excessive pressure to any part of alumleds. Do not bend alumleds power cord or continuous connector past permitted bend radius. Bending past permitted bend radius will break the seal of the cordgrip or damage the insulation. Dry Location: 1.5 minimum bend radius Incorrect Correct alumleds have line voltage risk of shock. Consult factory for any malfunctions. Do not attempt to repair. Only use alumleds with specified rated voltages. Do not exceed the specified voltage for any alumleds luminaire. Do not use alumleds extrusion as a raceway for additional wire. Non-factory feed-through wires inside alumleds will void warranty. Surge protector must be set up for electrical power system to avoid damaging alumleds lighting system. Do not connect wires together, follow provided wiring diagrams. Do not cut wire while energized. Incorrect Correct Do not install alumleds in places where the power cord is subject to continuous flexing. Do not twist continuous connector or power cord. Do not hold, carry, or suspend alumleds by the power cord. Do not exceed max run lengths. Do not secure alumleds with nails or like means that might damage the wiring inside. Only secure by using mounting clips or aircraft cable. Do not mount alumleds inside tanks or enclosures of any kind. Do not install downward facing luminaires without set screws. Do not use improper screw head type on mounting clips. It will cause the mounting clip to open up and become dysfunctional. Do not modify mounting clips. Do not force alumleds into a space that is too small. Do not force alumleds with cord grip into soffit. Incorrect Correct

5 5 of 13 Pendant Mount ssembly PENDNT MOUNT SSEMBLY (For fixtures less than 8 ) less than 8 less than 8 PENDNT MOUNT SSEMBLY (For fixtures 8 to 16 ) Coupler Cable less than 16 less than 16 -SL-CC -SL-CC PENDNT MOUNT SSEMBLY (For fixtures 16 and longer) Coupler Cable -SL-CC -SL-CC -SL-CC -SL-CC -SL-CC -SL-CC more than 16 more than 16

6 1. Mount gem bar to junction box. 2. Make hardwire connections. To Power junction Connector box (not included) Gem bar Line Voltage 120V-277V Wire nut 6. Connect luminaire to power source. (For first run) 6 of 13 Mounting Pendant Fixture Line Voltage 120V-277V 0-10V Dimming (-) Red () Power Source - Dimmer (by others) Power 7. For fixtures that (For require first Connector run) a continuous connection, start by connecting Bottom disconnects Grommet between extrusions. NOTE: If no connections are required, skip steps (-) 0-10V Red () 3. Use voltmeter to check continuity between extrusion and green wire. NOTE: Voltmeter will beep if wire is correctly grounded to your first fixture. Red J Power Box Connector (For first run) (supplied by others) V (For first run) Ensure connection is secure -SL-CC -SL-CC (Internal, holds runs together 8. Butt extrusions together, leaving no gaps. One side of the mounting Bottom bracket Grommet will already be secured to the extrusion. Slide the extrusion without the bracket into place. -SL-CC NOTE: Steps 8-10 must be performed on a flat, even surface to ensure proper alignment. Mounting bracket Do not leave any gap Mounting bracket 4. Check continuity between extrusion and white, black, orange, and red wires. NOTE: If there is a continuity, there is a problem in the line. Check the seams, connection points, mounting clips and hardware, and if there are any nicks in the wires. Clear any shorts before connecting to power source. Extrusion (cutaway) Lens -SL-CC Red V 9. lign bracket holes to channels within extrusion, then install 4 set screws to secure bracket in place. One person must hold extrusions together while another person installs the screws. NOTE: Install screws in the order provided on the below diagram. Pre-assembled side Unassembled side Set voltmeter to C, test power source, and confirm voltage before connecting. V 120V to 277V Ensure screw holes are 6 6 aligned with channels Install 4 set screws V V

7 alumleds (For first run) (For first run) 7 of 13 Mounting Pendant Fixture (Cont.) 10. fter bracket is secured, install -SL-CC to complete connection. lign holes in connector with threaded bolts protruding from extrusion. Snap connector into place, then fasten cap nuts to secure connector. Cap nut -SL-CC 12. Screw cable coupler to mount canopy in place. -SL-CC -SL-CC Screw in cable coupler 6 Threaded bolt 13. Gently release fixture into place. Do not drop fixture into place. TIP: Use a level to ensure fixture is not crooked. djust cable gripper to level fixture if necessary. Do not adjust more than 2. Fasten cap nuts Cap seam 11. fter entire run is assembled, apply white silicone (supplied by others) along the seam between each lens pply silicone along the entire seam

8 8 of 13 Mounting Clip 1. Measure area where will be installed. REMENDTION: Use chalk line to ensure a straight installation. 20 Chalk line 2. Mark location where mounting clips will be installed. REMENDTION: Quantity of mounting clips = quantity of fixture 1. Use a mounting clip at the joint between two fixtures Lay mounting clips and pre-drill using 1.0 proper drill bit for surface and screw size REMENDTION: 8/32 X 1 screw Screw 1.99 MC-1 to surface, then snap extrusion into mounting clip Install set screws if necessary. Set screws required for downward facing applications X = Specify Length MC ssembled End View

9 1. Measure area where will be installed. REMENDTION: Use chalk line to ensure a straight installation. 20 Chalk line PUSH PUSH PUSH PUSH 9 of 13 Mounting Fixture (Dry Location) 5. Screw mounting clip to surface, then snap luminaire into mounting clips. Install set screws if necessary. NOTE: Set screws required for outward or downward facing applications. 2. Mark location where mounting clips will be installed. REMENDTION: Quantity of mounting clips = quantity of fixture 1. Use Mounting a mounting clip clip at the joint between two fixtures Lay mounting clips and pre-drill using proper drill bit for surface and screw size. REMENDTION: 8/32 X 1 screw PUSH PUSH 4. If applicable, connect disconnects between extrusions. For run lengths longer than 8, use mounting clips to hold extrusions together. Install screws into mounting clips based on the following: Ensure connection is secure NO SEMS Install center screw only. SEMS Install outer screws only. Do not install center screw in mounting clips with a seam. NO SEMS Install center screw only. Butt extrusions together leaving no gap Mounting Clip holds extrusions together WRONG GOOD

10 6. If applicable, connect jumper cable disconnects, then install end cap screws to connect end cap to extrusion. End cap screws 10 of 13 Mounting Fixture (Dry Location) Cont. 9. Use voltmeter to check continuity between extrusion and green wire. NOTE: Voltmeter will beep if wire is correctly grounded to your first fixture. Connect disconnects 7a. If applicable, connect disconnects to power cord, then install end cap screws connecting end cap to extrusion. Connect disconnects 6 Jumper cable (1.75 minimum bend radius) End cap screws Power cord 7b. Standard luminaire provided 6 with 1 factory installed 6 power cord and 1 end cap at end of run. 8. If applicable, connect power disconnects to. Use power conduit for hard wiring (supplied by others). Connect wires using wire nuts and ensure connections are secure, then install end caps screws connecting end cap to extrusion. 6 Line Voltage 120V-277V Gray (-) Purple () 0-10V Wires and conduit supplied by others for hardwiring applications. Wires to be determined by installer in order to identify line voltage and 0-10V signal wires. NOTE: For hardwire applications, use quick disconnect power leads and LS500T-ECK to make power connections. Conduit supplied by others. Red Red 10. Check continuity between extrusion and white, black, orange, and red wires. NOTE: If there is a continuity, there is a problem in the line. Check the seams, connection points, mounting clips and hardware, and if there are any nicks in the wires. Clear any shorts before connecting to power source. Power Source - Dimmer (by others) Red Red Red 12. Connect luminaire to power source. Line Voltage 120V-277V Power Source Line Voltage 120V-277V Power - Red Source 0-10V Dimmer Dimming (by others) - - (-) V 0-10V Red () Dimmer Dimming (by others) (-) Red () Line Voltage 120V-277V Power Source V Dimming (-) Red () V V V V Dimmer (by others) V V 120V to 277V 120V to 277V 11. Set voltmeter to C, test power source, and confirm voltage before connecting. V V 120V to 277V 120V to 277V - - -

11 11 of 13 Replacing the Driver 1. Remove bottom cap. 3. Loosen hex nut assembly using an 11/32 socket wrench, then slide bolt away from slot to release driver. Repeat process on other end of driver. TIP: Do not completely disassemble hex nut assembly. Hex nut assembly 4. Lift driver from extrusion and replace with new driver. 2. Push on modular connectors to disconnect wires from driver, then release wires. Repeat process for other end of driver. NOTE: Do not bend or deform wires. Modular connectors

12 12 of 13 Surge Protector CSE DIMENSIONS 2X ø SURGE PROTECTOR SPECIFICTIONS MODEL INPUT VOLTGE SURGE PROTECTION LEVEL MOUNTING ENCLOSURE MTERIL INPUT LEDS INPUT FREQUENCY LS-SP V 10kV, 10k, NSI C62.41 Catergory C SnapLOCK/ Footed Polycarbonate 6, 18WG stranded 105 Degrees C stripped 3/8 tinned 60Hz PRODUCT FETURES The Surge Series are 3-leaded devices that protect Line-Ground, Line- Neutral, and Neutral-Ground in accordance with IEEE / NSI C guidelines. Protects against surges according to IE EE C C High (10k and 10kV). Surge current rating = 10,000 mps using industry standard 8/20 µsec wave. Surge Location Rated Category C3. UL Recognized Component in the United States and Canada (UL1449). Type 4 Surge Protection Device. High temperature, flame retardant plastic enclosure, 85 C maximum surface temperature rating. Thermally Protected Transient Over-voltage Circuit. WIRING DIGRM V(in)B Surge Com Ground LOD LED Driver, or Lighting PRODUCT SPECIFICTIONS The Surge series of products are designed to be used in conjunction with LED Drivers and fixtures to provide an additional level of protection against powerline disturbances in industrial, commercial and residential applications where surge protection to IEEE C is required.

13 13 of 13 Maintenance CLENING MTERILS FOR LENSES ND EXTRUSIONS The use of solvents and/or cleaners which are not compatible with polycarbonate will result in the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate lamps and mounting bases which may be under stress in their normal applications. PTIBLE WITH POLYCRBONTE: Mild soap and water Mineral Spirits Isobutyl alcohol VM and P Naphtha Varsol No.2 Mexane Freone TF and TE-35 Ethanol Dirtex 2% Sol. Reg. Joy 10% Sol Bon mi Kerosene Methyl alcohol Heptane Petroleum Ether/65 degrees C Isopropyl alcohol Lacryl PCL-2035 polycarbonate cleaner NOT PTIBLE WITH POLYCRBONTE Trichlor Gasoline ll Liquid Detergents cetone Carbon Tetrachloride Pink Lux (Phosphate free) Triclene Chlorinated Hydrocarbons #1 & #3 denatured alcohol Methyl Ethyl Keytone (MEK) Texize-8006, 8129, 8758 MIBK Liquid Cleaner 8211 Toluol gitene Benzol jax Kleenol Plastics Lysol Stanisol Naphtha Oils Lemon Joy (phosphate free) Diversol Lestoil WRRNTY The manufacturer warrants this product to be free for (5) years against any defects that are due to faulty materials or workmanship. This warranty applies only to the original consumer purchaser and only to products used in normal use and service. If this product is found to be defective, the manufacturer s only obligation, and your exclusive remedy, is the repair or replacement of the product at the manufacturer s discretion, provided that the product has not been damaged through misuse, abuse, accident, modifications, alterations, neglect, or mishandling. This warranty shall not apply to any product that is found to have been improperly installed, set up, or used in any way not in accordance with the instructions supplied with the product. This warranty shall not apply to a failure of the product as a result of accident, misuse, abuse, negligence, alteration, or faulty installation or any other failure not relating to faulty workmanship. This warranty shall not apply to the finish on any portion of the product, such as surface and/or weathering, as this is considered normal wear and tear. The manufacturer does not warrant and specifically disclaims any warranty, whether expressed or implied, or fitness for a particular purpose, other than the warranty contained herein. The manufacturer specifically disclaims any liability and shall not be liable for any consequential or incidental loss or damage, including any labor/expense costs involved in the replacement or repair of said product.