marketlite ML2000-CB 1 of 11 Installation Instructions

Transcription

1 1 of 11 Overview Aircraft Hook (Included) End Cap (#ML2000-EC) 12 Gauge Stranded Black Conductor Socket Detail Strain Relief Aircraft Cable (Included) 4.38 Power Plug (#ML2000-PP) Canopy CB (Included) Mounting Aircraft Cable (Not Included) Specify Spacing LED Lamp (Included) 4.56 Strain Relief Aircraft Cable (Included) Specify Length IMPORTANT VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH CORRECT COLOR TEMPERATURE AND VOLTAGE. MUST INSTALL FACTORY PROVIDED END CAPS. REVIEW INSTALLATION INSTRUCTIONS BEFORE CUTTING OR INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED. PRODUCT INFORMATION For accent, decorative, ambient lighting 120V AC system for fast and easy installation Long life, energy efficient LEDs Maximum run: 250 ft Can be ordered to specific lengths for easier installation when exact dimensions are known (Example: 10x10 6 ) Plug and light system Lead wires are typically 6 long UV rated with SunLight resistance Outdoor and indoor rated Wire ratings: 12/2 gage wire 300V 105 C UL Listed 105 C 300V VW-2 outdoor rated ELECTRICAL Standard LEDs available in 1W or 3W. See brochure for details Maximum watts per run: 600W at 120V based on 5 amps INSTALLATION RECOMMENDATIONS Determine weight of marketlite that will be used Determine length of marketlite and multiply by weight An engineer must choose the proper aircraft cable to handle the tension, based on length and weight to prevent product from sagging An engineer must determine the strength of the structure where the cable will attach, based on tension calculation from previous step If installing on a pole, check with pole manufacturer to confirm the pole can handle the tension marketlite is hung to the above aircraft cable using the hooks. Secure hooks to aircraft cable by crimping or using stainless steel tie wrap The supplied aircraft cable is designed to prevent strain on the wire An additional aircraft cable is required to hang marketlite INSTALLATION TOOLS REQUIRED Electric compound miter saw Phillips bits - sufficient quantity 14.4 to 28 volt cordless drill Electrical three ways Drill bits - concrete or wood Measuring tape Electrical cords Chalk line Safety glasses Sharp scissors Marker Soldering iron with kit Electric hammer drill (optional)

2 APPLICATIONS VOLTAGE LAMP DIMMING WATTS LENGTH FINISH FEED STRAIN RELIEF LISTING OPTIONS LED LAMP LIFE MAXIMUM RUN FEATURES Indoor and Outdoor Stringlights 120V LED Lamp Included Forward Phase 1W or 3W Built to Order Black Standard 6 Leads Aircraft Cable Included Dry or Wet Location Mesh, Cages, Canopies 50,000 hrs. 250 Feet WARNING When using marketlite for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. marketlite must be installed in accordance with the NEC or CEC as applicable. Do not power or light marketlite when tightly coiled. Maintain at least one half inch spacing between parts when lit. Do not cover marketlite, the covering may cause it to overheat, melt, or ignite Do not route marketlite through walls, doors, windows, or building structures Do not roll out marketlite on rough surfaces or over sharp corners. Do not use marketlite if damaged, such as, broken outer jacket, loose connections, or frayed wire insulation. Inspect periodically Do not secure marketlite with staples, nails, or like means that might damage the insulation. Secure by using mounting aircraft hook Do not submerge marketlite in liquid or install near standing water or other liquids Do not install marketlite where it is subject to continuous flexing Do not mount marketlite inside cabinets, tanks, or enclosures of any kind without proper ventilation Do not run marketlite at an operation temperature below -40 C (-40 F) or above 55 C (131 F) Ground Fault Circuit Interruptor (GFCI) protection is required on circuits or outlets when marketlite is used for outdoor applications Surge protector must be set up for electrical power system to avoid damaging marketlite lighting system 2 of 11 Overview DIMMING PROTOCOL (LED FORWARD PHASE DIMMING) Technical Requirements For Control Equipment (Forward Phase Dimming) Electrical Characteristics - Inductive Special Requirements - Symmetric cycles WEIGHT PER FOOT SERIES -12 O/C-LED-XX-DM-WET -18 O/C-LED-XX-DM-WET -24 O/C-LED-XX-DM-WET -36 O/C-LED-XX-DM-WET -48 O/C-LED-XX-DM-WET -60 O/C-LED-XX-DM-WET Symmetric Forward Phase-Control WEIGHT 0.5 lbs per foot 0.37 lbs per foot 0.31 lbs per foot 0.24 lbs per foot 0.21 lbs per foot 0.19 lbs per foot

3 Do not bend light string to a diameter of less than of 11 Do not penetrate bulbs or wires with any foreign object Product Care <1.5 Do not connect light string to power source while spooled or coiled Do not apply excessive pressure to bulbs 1.5 <1.5 <1.5 Do not mount light string where bulbs will be subjected to pooling water Do not suspend fixture from strain relief cable 1.5 Do not install dry location product outdoors Do not cover bulbs or sockets with any material

4 Do not overlap bulbs at any location 4 of 11 Product Care Do not bend wire along horizontal plane or allow sockets to touch. Leave minimum 1.5 gap between sockets. Note: Canopy has been removed from this illustration for visualization purposes Do not fold, crease, or twist light string Do not wrap excess wire around bulbs, sockets, or cages Note: Canopy has been removed from this illustration for visualization purposes Do not allow canopy to touch bulbs

5 5 of 11 Application Guidelines REQUIRES A TEAM EFFORT TO ENSURE SECURE AND CORRECT INSTALLATION Feed to power connection Aircraft cable must be mounted prior to attaching light string with bulbs Cable lock Feed from wire-puller stand Screw in bulb only after entire light string has been mounted onto aircraft cable. Do not over-tighten bulbs. Over-tightening bulbs will break weatherproof seal and damage wiring inside, causing LED to fail. One person on one end mounts aircraft cable and bulbs Another person feeds, eliminating any twists or tangles

6 Cable Lock (ML2000-CL-1/8 ) 1. Mount eye hook to desired surface. TIP: Ensure mounting surface is appropriate and capable of supporting the weight of the light fixture. 6 of 11 Cable Lock & Mounting Plate Mounting Plate (ML2000-MP) 1. Mount mounting plate to desired surface. TIP: Ensure mounting surface is appropriate and capable of supporting the weight of the light fixture. Eye hook Mounting surface 2. Loop aircraft mounting cable through eye hook and secure cable lock to achieve desired tension. NOTE: Leave at least 3 slack from exiting hole of cable lock. 2. Lead a tie wrap through the mounting plate eyelet, then feed aircraft mounting cable through tie wrap loop. 3 slack Tie wrap 3. Using tensioning tool (not included) to eliminate unwanted cable slack. Mounting aircraft cable 3. Pull tie wrap until aircraft mounting cable is secure against mounting plate, then cut off excess tie wrap. Aircraft cable secured by tie wrap 4. Fasten locking once when desired tension is achieved. Locking pins

7 1. Install aircraft cable. NOTE: See previous page for cable mounting details. Mounting eye (not included) 6. Fully insert wires into end cap. TIP: Allow silicone to seep out of end cap for a proper seal. Check the silicone seal for holes or gaps. NOTE: Silicone must be non-conductive and weatherproof Silicone seeps out around edge 7 of 11 Step by Step Cable lock Aircraft cable 2. Hook socket onto aircraft cable. 7. Install bulbs into sockets. NOTE: Do not over-tighten bulbs. Over-tightening compromises weather seal, damaging internal components. 3. Cut excess wire at end of run. TIP: Use sharp wire cutters to create a clean cut and avoid fraying. Sharp cutters NOTE: A small amount of the screw threads will show between socket and bulb. Do not attempt to screw bulb beyond this point. Small gap 4. Check that wires or strain relief cable are not touching. TIP: Contact between any of the wires will result in a short. 8. Cut lead wire to desired length. Use sharp cutters to ensure clean cut Good 5. Apply silicone to inside of end cap. Apply silicone (not included) Insufficient jacket covering. Wires will touch inside end cap and cause a shortcircuit. 9. Separate wires and strip 1/4 to expose conductor wires. TIP: Hot wire has ridges along the jacket. Neutral wire Hot wire Continued on next page

8 Continued from previous page 8 of 11 Step by Step (cont.) Ω VDC A COM VΩ A COM VΩ 14. Set voltmeter to AC voltage, then test power source before connecting. Ω VDC AC Power source + - Ω DCV DCA Confirm the correct voltage, depending on the light strip. 10. Open power plug terminal to access screws inside. Brass A COM VΩ 15a. (Dry Location only) Connect power source to power plug. GFCI Terminal screw Silver 11. Connect neutral wire to silver screw terminal and connect hot wire to brass screw terminal. Brass Hot wire Power plug Silver Neutral wire 15b. (Wet Location only) Connect power source to power plug. NOTE: Must use weatherproof outlet protector for Wet Location. GFCI 12. Reassemble power plug. Fasten screws to secure wires to power plug Weatherproof outlet protector Power plug 13. Conduct continuity test. Troubleshoot Good If a conductive path is formed between positive and negative wire, the multimeter will beep. You need to trouble shoot to find the short. Ω VDC A COM VΩ Ω VDC A COM VΩ Ω VDC A COM VΩ A Ω If there is no conductive path, the multimeter VDC will not beep. COM VΩ See page 11 for troubleshooting guide Ω DCV DCA Ω DCV DCA A COM VΩ A COM VΩ

9 Dry Location Hardwiring Feed wire into junction box and secure with strain relief fitting. TIP: Leave enough excess wire for feed to junction box to be relaxed. Mounting eye hook Wet Location Hardwiring 9 of 11 Hardwire Connection Feed wire into weatherproof junction box and secure with weatherproof strain relief fitting. TIP: Leave enough excess wire for feed to junction box to be relaxed. Mounting eye hook Junction box Cable lock Strain relief aircraft cable (included) Mounting aircraft cable (not included) Weatherproof junction box Cable lock Strain relief aircraft cable (included) Mounting aircraft cable (not included) Tie wrap Tie wrap Cord grip Service loop Weatherproof cord grip Service loop Dry Location Wiring Diagram Wet Location Wiring Diagram J box Hot Neutral Hot (jacket ridges) Neutral (smooth jacket) Weatherproof J box Hot Neutral Hot (jacket ridges) Neutral (smooth jacket)

10 TROUBLESHOOT Do not reset breaker multiple times. If the lighting is overloaded, the panel breaker will trip, shutting off the lights. If the breaker reset button has been held down by hand or any type of pressure (example: duct tape), or if the breaker has been reset multiple times without trouble shooting, the lighting will: - Burn the primary wires due to high amperage caused by overload and/ or short circuit in line which will not allow the panel breaker to reset - Damage the lighting 1. Turn off power before beginning. Check for any twisting or damage to the wire on the light string. 10 of Ensure the lead wire is not too long and wound or coiled. Troubleshooting Coiled wire 5. Ensure copper wires are not touching each other or strain relief cable. Frayed end will cause a short when wires or cables touch Knicks in wire jacket 6. Ensure there are no missing or broken bulbs from light string. 2. Check for metal particles or other foreign objects causing the short. Check end cap for any metal particles before committing to end of run Missing bulb Broken bulb 3. Check if cut is clean and not frayed, causing hot and neutral wires to touch. Frayed end

11 11 of 11 Maintenance CLEANING MATERIALS FOR LENSES AND EXTRUSIONS The use of solvents and/or cleaners which are not compatible with polycarbonate will result in the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate lamps and mounting bases which may be under stress in their normal applications. COMPATIBLE WITH POLYCARBONATE: Mild soap and water Mineral Spirits Isobutyl alcohol VM and P Naphtha Varsol No.2 Mexane Freone TF and TE-35 Ethanol Dirtex 2% Sol. Reg. Joy 10% Sol Bon Ami White Kerosene Methyl alcohol Heptane Petroleum Ether/65 degrees C Isopropyl alcohol Lacryl PCL-2035 polycarbonate cleaner NOT COMPATIABLE WITH POLYCARBONATE Trichlor Gasoline ll Liquid Detergents Acetone Carbon Tetrachloride Pink Lux (Phosphate free) Triclene Chlorinated Hydrocarbons #1 & #3 denatured alcohol Methyl Ethyl Keytone (MEK) Texize-8006, 8129, 8758 MIBK Liquid Cleaner 8211 Toluol Agitene Benzol Ajax Kleenol Plastics Lysol Stanisol Naphtha Oils Lemon Joy (phosphate free) Diversol Lestoil