Table of Contents

Transcription

1 Flexirun Self Repairing Rapid Roll Up Door Quick Assembling Guidebook Flexirun PLC Curtain Unwinding Detection Safety Edge Manualopen Basic or Easy /indupart /indupart /indupart /company/indupart-ltd

2 Table of Contents sales@indupart.co.uk

3 Unpacking

4

5

6 (*) Canopy and Columns Assembling Table A sales@indupart.co.uk

7 Canopy and Columns Assembling Table B sales@indupart.co.uk 7

8 Door Lifting sales@indupart.co.uk

9 Wiring Between Control Board and Terminal Board Table A sales@indupart.co.uk 9

10 Wiring Between Control Board and Terminal Board Table B sales@indupart.co.uk

11 General Wiring

12 3.Pull guides towards the door center. 4. Insert curtain cogged edges in guides. 5. Pull the curtain edge by hand to 500 mm about under the canopy. 6. Connect the main power supply 7. Find the function SET on the PLC (see following pages). 8. Push button till the door will be closed. 9.Stretch the curtain moving columns towards door sides. 10. The curtain stretching will be correct if the gap between the column frame and the guide will be 5 mm about per door side when the curtain is moving in guides. 11. Fasten bolts on columns beginning from the upper column part. Curtain Stretching sales@indupart.co.uk

13 Limit Switch A sales@indupart.co.uk 13

14 Limit Switch B sales@indupart.co.uk

15 Safety Edge

16 Safety Photocells A sales@indupart.co.uk

17 Safety Photocells B sales@indupart.co.uk 17

18 Motor Connections

19 Motor Safety Switch Connections

20 PLC

21 LED Table

22 24 V AC MAX 250 ma 24 V AC MAX 250 ma CURTAIN UNWINDING DETECT. + SAFETY EDGE NC OPENING CONTROLS (RADARS/INDUCTION LOOPS) CLOSING ONLY NO OPENING ONLY NO OPENING PUSH BUTTON PEDESTRIAN OPENING NO COMMON SAFETY PHOTOCELL CONTACT NC COMMON EMERGENCY PUSH BUTTON NC OPEN DOOR LIMIT SWITCH NC OPENING SLOWING DOWN LIMIT SWITCH NC CLOSING SLOWING DOWN LIMIT SWITCH NC PLC Lower Part sales@indupart.co.uk

23 PLC Upper Part

24 SEE THE PAGE CONTROL CARD UPPER PART FLEXIRUN WITH CURTAIN UNWINDING DETECTION AND SAFETY EDGE MANUALOPEN BASIC OR EASY Red Photocells in the canopy Violet (Prewired cable from the terminal board) Connections Controls Safeties Emergencies 24VAC Max 250mA Page 24 0VAC Max 250mA Curtain unwinding detection + safety edge NC Opening with closing timer NO (*) Closing only NC Opening only NO Opening with closing timer NO (**) Pedestrian opening (NO) Common Photocell NC Common Emergency NC Open door limit switchnc Opening slowing down limit switchnc Closing slowing down limit switchnc Yellow Red Series with the emergency push button on the control board lid Blue SAFETY EDGE RECEIVER Safety edge contact (*) Control input for opening with closing timer NO : radars,pull cords,induction loops. (**) Comtrol input for opening with closing timer NO : push buttons. (***) Connection only for radars and pull cords:pink wire. Connection for induction loops : from the amplifier by using a whatever colour wire sales@indupart.co.uk

25 The PLC shows the door state. PLC DISPLAY AND DOOR STATE PLC Display and Door State The PLC display shows the door speed (frequency )as the first step and always when the power is ON. OO The door is stopped. o 4O The door is opening. Frequency value in Hz. (For instance 40 Hz). c 2O The door is closing. Frequency value in Hz. (For instance 20 Hz). Push UP once Amp Short time message. It disappears after a few seconds. Current in Ampère. OO. O Value in Ampère. Push UP once dc tc Push UP once Push UP once cyh Number of cycles per thousends. Short time message. OO5. Thousends of cycles. (For example 5000). Push UP once cyl Number of cycles per units,tens,hundreds. Short time message. 235 Hundreds,tens,units of cycles. (For instance 235). (This example : 5235 cycles). SPd Motor speed. Short time message. The display comes to one of the first 3cases Some display shots and some functions are not important for the installation,use or maintenance. Please,don t consider or modify them! sales@indupart.co.uk 25

26 The PLC shows the door parameters and some of them can be modified. TABLE A After any modification of parameters by touching or push always the button to confirm the modified value. OO AuC OO5 or Display start Dwell time (the time when the door stands open). Short time message. The value of the dwell time in seconds. (For instance 5 seconds). The dwell time can be increased or decreased. If decreased to zero the closing timer is switched off. The first impulse opens and the following one closes. ops Opening speed. Short time message. O3O Opening speed value in Hz. (For instance 30 Hz). or Increase or decrease the opening speed. cls O15 Closing speed. Short time message. Closing speed value in Hz. (For example 15 Hz). or Increase or decrease the closing speed. SLo Opening slowing down speed. Short time message. O2O Opening slowing down speed value in Hz. (For instance 20 Hz). or Increase or decrease the opening slowing down speed. SLc Closing slowing down speed. Short time message. O1O Closing slowing down speed value in Hz. (For example 10 Hz). or Increase or decrease the closing slowing down speed. ras rae Other parameters are in the following pages. PLC DISPLAY AND DOOR PARAMETERS PAGE A PLC Display and Door Parameters Page A 26 Some display shots and some parameters are not important for the installation,use or maintenance. Please,don t consider or modify them! Page sales@indupart.co.uk

27 The PLC shows the door parameters and some of them can be modified. TABLE B After any modification of parameters by touching or push always the button to confirm the modified value. tp O1O or tsa PhA Ph StP opb clb UoP Pedestrian transit opening time. This time corresponds to a certain height. Pedestrian transit opening time value in tenth of seconds.(for instance in this case 10 tenth of seconds i.e. 1 second and if the opening speed is 2 m/s the related pedestrian transit height is 2 m). Preset at 10 tenth of s. The pedestrian opening height can be increased or decreased. UcL Closed door position adjustment. Short time message. OO5 This is a time that can be modified and the count begins from the closing slowing down point. or Act on buttons to reach the right closed door position. UoF Closed door position adjustment after emergency. Short time message. OO5 After an emergency (for instance after the crossing of the beam between photocells) the door opens fast and then slowly closes. Maybe it closes stopping the curtain at some cm over the floor. To adjust the closed door position it is possible to vary this parameter (time). or Act on buttons to reach the right closed door position. PLC PLC Display DISPLAY and AND Door DOOR Parameters PARAMETERS Page PAGE B B See the following page. Some display shots and some parameters are not important for the installation,use or maintenance. Please,don t consider or modify them! Page sales@indupart.co.uk 27

28 The PLC shows the door parameters and some of them can be modified. TABLE C After any modification of parameters by touching or push always the button to confirm the modified value. br brp To be checked only when there is a counterweight. 000 In this case (Manualopen Basic or Easy) the value must be 000. If not push bst LUL SSS SEt SEt OO or To be used during installation. Only for installation or maintenance reasons. SEt flashes. All safeties,all controls and all limit switches are switched off. The door opens or closes by pushing or as per deadman mode. As soon as the button is released the door stops. SEt stops to flash. The display comes back to the start. PLC DISPLAY AND DOOR PARAMETERS PAGE C PLC Display and Door Parameters Page C Some display shots and some parameters are not important for the installation,use or maintenance. Please,don t consider or modify them! Page sales@indupart.co.uk

29 Settings SETTING and AND Adjustment ADJUSTMENT STEPS Steps Limit LIMIT Switches SWITCHES and AND PLC TABLE A Table A Steps Actions Comments 1 The door is open and the curtain is wound on the roller in the canopy. 2 Pull the curtain down,manually. For 1 m about. 3 Connect the power supply 220 V AC single phase to the control board on the power terminals of the PLC. 4 Push the emergency push button on the control board lid. 5 Push MENU (SEL) on PLC till when SEt appears on PLC display. 6 SEt flashes. 7 Push and check if the door really closes. If not change 2 motor power supply cables (U V or W) in the power terminals of the PLC. (It doesn t matter if U and V or U and W or V and W). 8 Follow the sequence described on the page 12 in order to make the curtain stretching correct. 9 Start from open door position and push till the curtain bottom edge is 100 mm over the safety photocells. (Check also the sense of the rotation for the limit switch unit). 10 Adjust the cam corresponding to the brown cable, rotating it till a click sounds and the LED 16 switches off. 11 Push till the curtain bottom edge is 600 mm under the canopy. Adjust the cam corresponding to the white cable rotating it till a click sounds and the LED 15 switches off. 12 Push till the door is open (at the clear opening height). 13 Adjust the cam, rotating it till a click sounds and the LED 13 switches off. 14 Push till the door is closed. LEDs must be switched ON. 15 Push till the curtain bottom edge is between 100 mm over the safety photocells and 600 lower than the canopy. LEDs must be ON. 16 Push till the door will be open. LEDs Push and SEt doesn t flash. 18 Release the emergency push button. 19 Push the opening push button on the control board lid. After some seconds the door closes. The door closes slow. Other steps are shown in the following page sales@indupart.co.uk 29

30 Settings and Adjustment Steps Limit Switches and PLC Table B Steps Actions Comments 20 Push the opening push button. Verify the complete cycle opening dwell closing. Check if the dwell time is the wished one. Check if the accelerations and decelerations are correct. The door should open slow fast slow. The door should close slow fast slow. 21 Check the closing speed slows down at about 100 mm over the photocells. If not move the related cam forward ¼ of turn. 22 The door probably doesn t close perfectly. The curtain bottom edge probably stops some cm over the floor. 23 In this case push till UcL is shown on the display. 24 Push to increase the time for 4 or 5 digits. 25 Push to confirm 26 Push the opening push button and check if the door close correctly. If not repeat actions The curtain bottom edge must lightly touch the floor. 27 When the door is closing cross the beam between safety photocells. The door stops and changes the movement direction. It opens and then closes. After an emergency intervention the door closes slowly. 28 If the door doesn t close correctly,push till UoF will be shown on the display. 29 Push or basing on the before watched situation. 30 Push to confirm sales@indupart.co.uk