Quick Reference Catalog

Transcription

1 Quick Reference Catalog Compressors Valves Wheel End Solutions ir Treatment Integrated Modules Electronics

2 DRIVING SFER DOESN T HPPEN BY CCIDENT. Our nation s roadways are increasingly busy, and the need has never been greater for solutions to help commercial vehicle drivers respond to the situations they encounter every day especially in today s CS (Compliance, Safety, ccountability) environment. Bendix is leading the way to improved highway safety with an ever-increasing portfolio of road-tested, advanced commercial vehicle technologies that are affordable and effective. We offer robust active and supportive safety technologies that help fleets:» improve stability» reduce collisions» increase stopping power» strengthen driver performance with actionable data Our solutions are driving in a new era of safety. Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. ll Rights Reserved. 06/12 Learn more. Call or visit bendix.com today. Follow us on

3 Product Group Page BS & Stability - 13 T TR-1, TR-3, TR xle Modules EC-60 Controller EC-30, Gen 4/5 Controller ESP, PS-60, YS-60X, YS-70X Sensors M-30, M-32, M-32QR Modulators MC-30, -18, MC TBS-6, BR WS-20, WS-24 Wheel Speed Sensors Lane Departure Warning (LDW) Systems utovue Radar Systems Wingman CB, VORD VS BlindSpotter Radar, Side Speaker Tire Pressure Monitoring System SmarTire TPMS Diagnostic Tools RDU, TRDU, Com, Electronic Tools ctuators - 02 Brake Chambers, Diaphragms, Rotochambers, Spring Brakes, Springs, Yokes ir Brake System Coach, Double Train, School Bus, Tractor, Towing Trailer, Truck ir Disc Brake - 23 DB22X, DB225, SB-7 SN-7, SK ir Dryers - 08 D-2, D D D-IP, D-IP DI D-IS, DRM D-SP Cartridge Guidelines Cyclone DuraDrain EverFlow ir Dryer Module PuraGuard, PuraGuard QC, F Trailer System-Guard Compressors & Governors - 01 Compressors, Inlet Gasket Compressor Changeover Engine pplication D-2, SV-1 Governors & Gaskets Inlet Check Valve Maintenance Kits, Parts Safety Valve, ir Strainers, Inlet Regulating Valve Product Group Page Electronics - 15 ET-2, ET-S Foundation Brakes - 22 Drive xle Drum Brake Steer xle Drum Brake Trailer xle Drum Brake Indicating & Warning Devices - 06 ir Horn Kits DS-1, DS SL-3, SL-4, SL LP-2, TE LP Slack djusters - 05 S-5 utomatic Slack djuster Manual Versajust utomatic Slack djuster Yoke dapters Yoke Kits Tubing & Fittings - 07 C-1, C C DV Reducer Bushings Tubing, Tubing Clamps, Tubing Inserts, Nylon Tubing Tubing Fittings ir Brake Hose Hose, Hose ssembly, Hose Couplings, Hose Fittings & Suspension Spring Dummy Couplings Valves - 03 Brake Valves E-2, E-3, E E-6, E-8P, E-10P, E-10PR E-12, E-14, E-15, BV E-7, E TC-2, TC-6, TC TCS Check Valves Double Single, Right ngle Check Valves Control Valves E-Z-Grip Soft Button Cover MV PP-1, PP-2, PP PP-5, PP PP INDEX Product Group Page Control Valves (continued) PP-DC, RD SV-1, SV TW-4, TW TC-4, TW TH-3, TW-2, TW Inversion Valves TR-2, TR Pressure Protection Valves PR-2, PR Pressure Reducing Valves RV Quick Release Valves LQ-2, QR-1C QR-L QR-1, QRN Ratio, Limiting & Proportioning Valves LQ LQ-5, BP-1, BP-R Relay Valves R-6, R-8, R-8P R-12, R-12P R-7 Modulating Valve R-12DC R RE-6, RE-6NC Safety Valves ST-3 & ST , 47 Spring Brake Valves SR-1, SR-2, SR-4, PR SR-5, SR-7, SRC Tractor Protection Valves TP-3, TP-3DC TP-4, TP Valve Changeover Valve Maintenance Kits

4 Compressors & Governors 01 Compressors Bendix Compressor Sizes BX-2150 Compressor Tu-Flo 400 Compressor 9.5 CFM T 1250 RPM 7.25 CFM T 1250 RPM Tu-Flo 500 Compressor 12 CFM T 1250 RPM Tu-Flo 501 Compressor 12 CFM T 1250 RPM Tu-Flo 550 Compressor 13.2 CFM T 1250 RPM Tu-Flo 600 Compressor 14.5 CFM T 1250 RPM Tu-Flo 700 Compressor 15.5 CFM T 1250 RPM Tu-Flo 750 Compressor 16.5 CFM T 1250 RPM Tu-Flo 1000 Compressor 24 CFM T 1250 RPM Tu-Flo 1400L Compressor 31 CFM T 1250 RPM DuraFlo 596 Compressor 27 CFM T 1250 RPM B-921 Compressor 15.8 CFM T 1250 RPM Bendix air compressors are designed to meet a wide range of vehicle needs. Several sizes and various mounting configurations are available. Compressors are available remanufactured exchange. V.M.R.S Right B-922 Compressor 31.6 CFM T 1250 RPM Compressor Port Orientation Unless indicated, inlet & discharge locations are as shown. 2 Front Left

5 Compressors Compressors & Governors 01 Compressor Nameplates nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) and serial number (SER. NO.). When making reference to a particular compressor, use the piece number (PC. NO.) stamped on the nameplate. The serial number is interpreted as follows: First is an alpha character ( through M, skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month followed by the year (two digits for each). The sixth and last character represents the manufacturing plant. For example serial number H1212H indicates the product was manufactured on ugust 12, 2012 in the Huntington, Indiana facility. Model Bendix Piece No H1295H Serial No. Model Country of Manufacture Bendix Piece No Serial No. H1212H Country of Manufacture Gaskets Inlet Flange Gasket N For all Bendix Tu-Flo Compressors except Tu-Flo 300 Compressor New Compressor N Tu-Flo 550/ Tu-Flo 501 Base Plate Gasket For compressors with 1/2" bottom drain port Phone Numbers: IR-BRKE ( ) Fax:

6 Compressors & Governors 01 Compressors Bendix B-921 Remanufactured Compressors w/core group and core class identification B-921 ir Compressor (Core Class 2K) C11 cert, C13 cert X (42 tooth drive gear) external oil supply line C15 cert, C18 cert X (40 tooth drive gear) CT Core Group 1K CT 3126, C7 cert, C9 cert Core Group 2K Note: Flange gasket must be purchased from Caterpillar. B-921 ir Compressor (Core Class 2K) X Rear Flange Rotation - 0 B-921 ir Compressor (Core Class 2K) X Rear Flange Rotation - 30 Rotation (30 Shown) DDC Series 60 Core Group 1J B-921 ir Compressor (Core Class 2J) X (63 tooth drive gear with a 21 tooth spline) Governor pad included on cylinder head. B-921 ir Compressor (Core Class 2J) X (63 tooth drive gear with a 21 tooth spline) Navistar IBB Side Mount Core Group 1X B-921 ir Compressor (Core Class 1X) K075155X B-921 Compressor Kits Part No. Description Maintenance Kits Compressor Seal Kit Cylinder Head Gasket Kit K Cylinder Head Kit - CT C7/C9 K Cylinder Head Kit - CT C11/C13/C15/C18 K Cylinder Head Kit - Navistar Max 11/ Engine Interface Seal Kit - CT C7/C Engine Interface Seal Kit - CT C15/C Engine Interface Seal Kit - DDC S Governor dapter Kit K Unloader Kit Unloader Kit w/ Slotted Cap & Screws Unloader Kit w/ Cap & Screws 4

7 Compressors Compressors & Governors 01 Bendix B-922 Remanufactured Compressors w/core group and core class identification Caution! Bendix B-922 air compressors cannot be turbocharged. CT Core Group 1P B-922 ir Compressor (Core Class 1P) C11 cert, C13 cert X (42 tooth drive gear) B-922 ir Compressor (Core Class 1P) C15 cert, C18 cert X (40 tooth drive gear) B-922 ir Compressor (Core Class 1L) Series 60 non-egr & Series X (69 tooth drive gear with a 21 tooth spline) B-922 ir Compressor (Core Class 1M) X (63 tooth drive gear with a 21 tooth spline) Equinox Engine X DDC Core Group 1L John Deere Tier 3 PowerTech Plus Core Group 1N changeover kit is required if replacing a Bendix Tu-Flo 750 or DuraFlo 596 compressor. See BW2524 for additional information. B-922 ir Compressor (Core Class 1N) X (drive gear not included) DDC Series 60 EGR Core Group 1M Bendix B-922 Compressor Kits Part No. Description Maintenance Kits Cylinder Head Gasket Kit K Unloader Kit (or two Unloader Kits K046477) Unloader Kit w/ Slotted Caps & Screws Unloader Kit w/ Caps & Screws Governor dapter Kit Compressor Seal Kit K Cylinder Head Replacement Kit - CT C11, C13, C15 & C Engine Interface Kit - CT C11, C13, C15, C Engine Interface Kit - DDC S Engine Interface Kit - John Deere Changeover Kits Series 50 CNG Kit Series 50 Diesel, Series 60 non-egr (rear mount ECM) Series 50 Diesel, Series 60 non-egr (side mount ECM) 5

8 Compressors & Governors 01 Compressors Bendix Tu-Flo 550 & Tu-Flo 750 Remanufactured Compressors w/core group and core class identification Tu-Flo 550 ir Compressor (Core Class 1) X * X X (Left Inlet) Tu-Flo 550 ir Compressor (Core Class 1) 3406, C10, C12, C15, C X (rear end cover studs) 3176, C15, C X CT 3116, 3126, C7 cert, C9 cert Core Group 1 * High torque thru drive. Tu-Flo 750 ir Compressor (Core Class 2) X Top inlet unless noted. Removable rear fl ange cover. CT Core Group X (2½ tilt) Tu-Flo 750 ir Compressor (Core Class 2) 3406, C10, C12, C15, C X (rear end cover studs) 3176, C15, C X Tu-Flo 550 ir Compressor (Core Class 1) X Tu-Flo 750 ir Compressor (Core Class 2) X X (2½ tilt) CT 3306 Core Group 1 Tu-Flo 550 ir Compressor (Core Class 1E) X (top air inlet) Tu-Flo 550 ir Compressor (Core Class 1B) X 6 37 tooth gear Cummins ISB & C Core Group 1E X (left air inlet) Tu-Flo 750 ir Compressor (Core Class 2E) X (top air inlet) Optional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH Cummins ISM, N14, M11 Core Group 1B Tu-Flo 750 ir Compressor (Core Class 2B) X

9 Compressors Compressors & Governors 01 Bendix Tu-Flo 550 ir Compressor (Core Class 1D) Series 60 non-egr X (69 tooth gear with a 21 tooth spline) Tu-Flo 550 ir Compressor (Core Class 1C) Series 60 non-egr X (21 tooth spline) DDC Core Group 1D Tu-Flo 750 ir Compressor (Core Class 2D) Series 60 non-egr & Series X (69 tooth gear with a 21 tooth spline) DDC Core Group 1C Tu-Flo 750 ir Compressor (Core Class 2C) Series 60 non-egr & Series X (21 tooth spline) Bendix B-922 air compressor upgrade available. Bendix B-922 air compressor upgrade available. NPT Ports Tu-Flo 550 ir Compressor (Core Class 60) T444E X Tu-Flo 550 ir Compressor (Core Class 60) VT X (M18 water port & M10 oil port) Engines built before 6/05 may require kit pc. no for oil and water port adapters - see Bendix Bulletin TCH International V8 Pre-2004 Core Group 1I Note: 300 pound maximum side load on belts. International V Core Group 1I Note: 300 pound maximum side load on belts. Tu-Flo 550 ir Compressor (Core Class 60) VT X (M18 water port & M10 oil port) Tu-Flo 550 ir Compressor (Core Class 1H) X Bendix Tu-Flo 750 ir Compressor (Core Class 2H) X International V Core Group 1I Volvo Core Group 1H Note: 300 pound maximum side load on belts. 7

10 Compressors & Governors 01 Compressors NPT Ports International I-6 Pre-2004 Core Group 1G Bendix Tu-Flo 550 ir Compressor (Core Class 1G) DT466, HT X Bendix Tu-Flo 750 ir Compressor (Core Class 2G) HT X Optional Bendix Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH International I Core Group 1G Bottom drain & metric ports * Premium crankshaft for severe duty applications. Tu-Flo 550 ir Compressor (Core Class 1G) DT X HT570 * X Tu-Flo 750 ir Compressor (Core Class 2G) HT570 * X Tu-Flo 550 ir Compressor (Core Class 1G) DT X Tu-Flo 550 ir Compressor (Core Class 1F) *108866X (Pre -1997) HT570 * X X International I Core Group 1G Bottom drain & metric ports Tu-Flo 750 ir Compressor (Core Class 2G) HT570 * X Mack Extended Core Group 1F? Tu-Flo 750 ir Compressor (Core Class 2F) * X (Pre -1997) X * Premium crankshaft for severe duty applications. Other Common Bendix Compressors Model Piece Number Core Class Flange Mount BX-2150, CT X 26 DuraFlo 596, CT X 97 DuraFlo 596, DDC X 97 Tu-Flo 501, CT/Mack X 14 Tu-Flo 501, CT/Mack X 14 Tu-Flo 700, CT X 05 Tu-Flo 700, DDC X 05 Tu-Flo 1000, CT X 64 * Head contoured for special clearance applications. Don't see your compressor? Please contact your Bendix ccount Representative or call IR BRKE ( ) to talk with our Tech Team for a service replacement. Base Mount Tu-Flo X 59 Tu-Flo X 61 8

11 Compressors Compressors & Governors 01 Engine pplication Bendix Compressor Flanges Engines CT 3406 CT 3406B CT 3408 CT 3116 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Tu-Flo 1400 Tu-Flo 550 Tu-Flo 750 B-921 B X X X X X X X X CT C11/C13 CT C15/C18 Mack 6 cylinder Mack (other) X X X X X X X X X X CT 3126, C7 and C Cummins NH, NTC, KT, KT Series Engines (See bulletin TCH ) X* X X* X RX X X Detroit Diesel 0 Tilt 45 Tilt RX X X X X X X X Series 60 0 Tilt X X X X Detroit Diesel X International DT466 MT530 MT I X X X X X X X X Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage. **Top Discharge - Cylinder Head **Bendix Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge 9

12 Compressors & Governors 01 Compressors Bendix Compressor Maintenance and Kits (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable Bendix Compressor U-7¼ E-12 & F-12 BX-2150 Tu-Flo 300 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 NUMBER OF CYLINDERS FIELD MINTENNCE KIT N N N (CT) N N N UNLODER KIT N N N N N N GSKET SET N N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N.010 O.S N N O.S N N O.S N N (4) N (3) N (4) (3) N (4) (3) (4) (3) N (5) N (5) N (5) N (5).040 O.S. N N N N N N PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N* N N N (5).010 O.S. N N N * N N N (5).020 O.S. N N * N N N (5).030 O.S. N N * N N (5).040 O.S. N N N N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N With Std. Inserts N N STEEL CONNECTING RODS (services 1 connecting rod) RX (Std.) RX (.010 O.S.) RX (.020 O.S.) (Std.) N N N Without Inserts N N N N With Std. Inserts N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod) Standard Size N N N N N.010 O.S N N N N N.020 O.S N N N N N N N(M) N (M) N (M).030 O.S N N N N N N.040 O.S. N N N N N N PISTON RINGS ND CONN. ROD KIT (services the entire compressor) N N(M) N N(M) N N(M) N N(M) (M) N N N N N N N CRNKSHFT BERING KIT N N N N N N N 10

13 Compressors Compressors & Governors 01 Bendix Compressor Maintenance and Kits Bendix Compressor Tu-Flo 550 Tu-Flo 600 Tu-Flo 700 Tu-Flo 750 Tu-Flo 1000 Tu-Flo 1400 B-921 B-922 NUMBER OF CYLINDERS FIELD MINTENNCE KIT N N N N UNLODER KIT N N N N N (2 req d.) N (2 req d.) N N N (2 req d.) K K (or two K kits) GSKET SET N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N (5) N O.S N (5) N N N (2 req d.) N (2 req d.) N N N N.020 O.S N (5) N N (2 req d.) N N.030 O.S N (5) N N (2 req d.) N N PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N N N N.010 O.S N N N N N N.020 O.S N N N N N.030 O.S N N N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N N N N With Std. Inserts N N N N N N N N STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted) Without Inserts (serv. 2) (serv. 2) N N With Std. Inserts N N N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted) Standard Size.010 O.S..020 O.S..030 O.S. PISTON RINGS ND CONN. ROD KIT (services the entire compressor) (serv. 2) (serv. 2) (serv. 2) (serv. 2) (std.) (.010 O.S.) (.020 O.S.) (.030 O.S.) N N(M) N (M) N (M) N N (M) N (M) (serv. 2) (serv. 2) (serv. 2) N N N N N N N N N N N N N N (serv. 2) N N N N N N N (std.) (.010 O.S.) (.020 O.S.) (.030 O.S.) N N N N CRNKSHFT BERING KIT N N N N N N N N (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable See pages 4 and 5 for additional Bendix B-921 and B-922 compressor kits. 11

14 Compressors & Governors 01 Compressors Inlet Check Valve The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the unloaded cycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger. Important: Installation of the inlet check valve assembly must be as shown in all illustrations. pplications & Kits Kit N Bendix Compressor Kit Comments Tu-Flo 300 Tu-Flo N BX-2150 See Illustration & Notes Below Tu-Flo N Tu-Flo N Tu-Flo N Tu-Flo N Tu-Flo N Tu-Flo N Two kits required Tu-Flo N Two kits required Typical Multi-Cylinder Compressor Existing Inlet Fitting or ir Strainer Inlet Check Valve Kit N for Bendix BX-2150 Compressor Cylinder Heads This kit can be used on cylinder heads with a plugged boss as shown here. Inlet Check Valve Kit N 12

15 Compressors Compressors & Governors 01 Bendix ST-4 Safety Valve V.M.R.S ST-4 Safety Valve Used in Pressure No. of Conjunction with Setting Thread Holes psi 1/2-14 NPT psi 1/2-14 NPT psi 1/2-14 NPT psi 1/4-18 NPT Dryer Reservoir Module 153 psi 1/4-18 NPT psi 3/4-16 UNF psi M16 x 1.5-6H psi 7/8-14 UNF-2 2 Thread Hole See the valve section of this catalog for additional safety valves. ir Strainers New includes air strainer & hardware. Can not be used on a Tu-Flo 300 compressor. ir Strainer New Replacement Kit Filter N N N ir Strainer New Filter & Replacement Kit Gasket Kit Filter N N N Bendix Inlet Regulating Valve Outlet Flange 3/4 P.T. Turbocharger Port New N Do not use on a Bendix BX-2150 Compressor. Can not be used on a Bendix Tu-Flo 300 Compressor. 13

16 Compressors 01 Changeover Kits/Modules Bendix D-2 Governor vailable Remanufactured Exchange Maintenance Kit With High Temperature O-Rings Maintenance Kit With Standard O-Rings N Mounting Gasket Governor Check Valve Kit Operating cut-in and cut-out pressures are adjustable to OE equivalent pressures except for the non-adjustable governor. V.M.R.S Reman. Pressure Exch. New Range P.S.I. Comments Non- djustable N RX N N N RX N N N RX N See Note N Non- djustable 1 Governor supplied with high temperature o-rings and waterproof cover 1/8" P.T. Exhaust 1/8" P.T. Unloader (3) 1/8" P.T. Res. (3) Bendix D-2 Governor 5" Bendix D-2 Governor (Non-djustable) Governor Maintenance Kit Contents N and Bendix D-2 /SV-1 Module Used in conjunction with the DuraFlo 596 Compressor. Bendix SV-1 Valve Governor New Type N Steel Piston SV-1 Valve 130 PSI Standard D-2 /SV-1 Module N (High Temperature) w/unloader hose D-2 /SV-1 Module Mounting Bracket 14

17 Changeover Compressors 01 Bendix Compressor Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 CT 1W RX RX X 7N X X X FORD E1HT2875JB X X X E2HT X X X E3HT2875EB X X X EOHT2875N X X X IHC SERVICE 97193R X X X X R X R X X X X R X X X X R X X X X C X R X C X C X RX X X C X RX X X C X RX X X C X X X X C X C X C X C X C X X X X C X X X X C X X X X C X X X C X C X X C X C X X C X X X C X RX C X C X X X C X X X C X X X C X RX R X R X R X R X X X X R X X X X R X X X X R X X R X X X X R X X X X C X RX X X C X RX X X C X X X X C X C X C X X X X C X X X X C91(R,R) X C91(L,L) X C X C X X X X C X X X C X X C X RX C X C X X R X R X X X X R X X X X R X X X X MCK 303GB X X X 303GB X X X 303GB X MIDLND O.E. N5084 Series X X X X N5085 Series X X X X N5098,W,W,CW, X X X X DW,EW N5303,B,D,F,H,M, X X X X S,W,X N5303,C,E,G,J, X X X X N,V N5308,C,D X X X X N5308, B X X X X Bendix Compressor Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 MIDLND O.E.(continued) N X X X X N X X X X N5310 Series X X X X N5502,B,F X RX X X N5502 H RX X X N RX X X N5504 B X RX X X N5601 B,C,D,F,G, X K,M,P,V N5601,E,J,L,R, X S,W N5603,B,C X N5603, D X N6300 Series X X X X N7002,,C,F,G,H, X K,L,M,N,P,R,S, T,V,W,X N7004,,B,C,D,F X RX N7005,,B,C,D,E, X X G,H,J,K,L,M,P, V,W N7006,B,C X N7009C,D,E,F,G X X X N7010,B,C,D,E, X X X F,N N7011,,B X X X N7012,B X X X N7015, X RX X NT7011 Series X X X MIDLND SERVICE KN7000(L,L) X X KN7000(R,R) X KN7010(L,L) X KN7030(L,L) X X KN7030(R,R) X KN X X KN X X X KN X RX X X KN RX X X KN X X X X KN X X X X KNX12031(R,R) X KNX12031(L,L) X KN X RX KN13050(R,T) X KN X KN13070(R,T) X KN X X X KN13100(L,T) X X X KN13100(R,T) X KN X X X KNT X X X KNT X X X KNT X RX X KNX7000(R,R) X KNX7010(L,L) X KNX7030(L,L) X X KNX7030(R,R) X KNX X X KNX X X X KNX X RX X KNX X RX X X KNX RX X X KNX X X X X KNX X X X X KNX X KNX X RX KNX13050(R,T) X KNX X KNX13070(R,T) X KNX X X X KNX13100(L,T) X X X KNX13100(R,T) X KNX X X X KNX X X X KNX X RX X KNX X X X KTX X X X R=Right, L=Left, T=Top for (Inlet, Discharge) designation For additional application or changeover information contact your Bendix ccount Representative or the Tech Team at IR BRKE ( ). 15

18 ctuators 02 Spring Brake Chambers Spring Brakes 2.25" Clamp Band V.M.R.S Push Rod Clevis Welded Clevis 1/4 Dia. Pin 3/8-18 NPTF Ports Length measured in fully retracted, zero stroke position. 1/2 Dia. Pin Diaphragm Dust Plug 1/2 Dia. Pin Spring Brake with Welded Clevis Piggyback ssembly 3/8-18 NPTF Ports Clamp Band Model & Type SB-4 20/24 SB-4 24/24 SB-4 24/30 SB-4 24/30 ELS Stroke Push Rod Length " 8.20" 2.50" 2.50" 3.00" 7.80" Spring Brake New w/o Clevis w/clevis 2 Piggyback Kit 3 Piggyback Rubber Diaphragm 4 Clamp Band K " " K " " K K K Dust Plug 5 Return Spring K N K " NT3030STD-56 NT3030STD-56TC 7.80" NT3030STD-78 NT3030STD-78TC EverSure 30/ " 9.75" K " NT3030STD-120 NT3030STD-120TC NT3030STD- KIT NT3030STD- PIG K K " Welded Clevis NT3030STD-WC EverSure 30/30 ELS SB-4 30/36 SB-4 36/36 ELS 3.00" 2.50" 3.00" 8.00" NT3030ELS-80 NT3030ELS-80TC 9.91" NT3030ELS-99 NT3030ELS- NT3030ELS- 2.25" KIT PIG K Welded NT3030ELS-WC Clevis 7.80" K " N K Push rod length measured in the fully retracted, zero stroke position. 2 Yoke piece number N is included. See yoke information below. 3 Piggyback kit includes: Piggyback assembly, clamp bands with hardware, and a rubber service diaphragm. 4 diaphragm piece number should be used when servicing earlier Bendix Type 30/30 spring brake assemblies with a 2.50" stroke. 5 Dust plug piece number K should be used if servicing earlier Bendix SB-4 Type 30/30 spring brake assemblies. 16

19 Brake Chambers ctuators 02 Brake Chambers Fully Threaded Push Rod V.M.R.S Push Rod Clevis Inlet Ports Brake Chamber with Welded Clevis Brake Chamber Type Stroke New w/o Yoke Push Rod Length New w/yoke Inlet Port Size Standard Yoke Push Rod Thread Rubber Diaphragm Clamp Band Spring " " N 1/4"-18 NPTF 1/2"-20 UNF " " N 1/4"-18 NPTF 1/2"-20 UNF " " /8"-18 NPTF 5/8"-18 UNF " " /8"-18 NPTF 5/8"-18 UNF ELS 3.00" 8.00" K /8"-18 NPTF 5/8"-18 UNF " " N 3/8"-18 NPTF 5/8"-18 UNF ELS 3.00" K " K /8"-18 NPTF 5/8"-18 UNF ELS 3.00" " N 3/8"-18 NPTF 5/8"-18 UNF Welded Clevis " 2.25" K /8"-18 NPTF 5/8"-18 UNF " 2.25" K /8"-18 NPTF 5/8"-18 UNF ELS 3.00" 2.25" K /8"-18 NPTF 5/8"-18 UNF " 2.25" K /8"-18 NPTF 5/8"-18 UNF ELS 3.00" 2.25" K /8"-18 NPTF 5/8"-18 UNF Diaphragm Clevis / Yoke ssemblies For Brake Chambers & Rotochambers V.M.R.S D C B Yoke B C D ssembly End to Slot Pin Thread Pin Width Dia. Size N 1-3/4" 9/16" 1/2" 1/ N 1-3/4" 9/16" 1/2" 5/ N 1-3/4" 9/16" 5/8" 5/ N 1-7/8" 13/16" 3/4" 5/ N 2" 13/16" 3/4" 3/

20 ctuators 02 Rotochambers Rotochambers V.M.R.S Fully Threaded Push Rod Push Rod Spring Inlet B* C Diaphragm New Pc. No. Port Size (NPT) Push Rod Length Push Rod Thread Diaphragm Material and Size Type B C Diameter* Rubber Neoprene Diameter Spring N 1/4"-18 13" 1/2" /4" /16" /8"-18 11" 1/2" /32" /32" N 3/8" /8" 1/2" /8" /16" N 3/8" /8" 1/2" /32" /32" N 1/4" /16" 1/2" /16" /16" N 1/4" /16" 5/8" /32" /32" N 1/4" /16" 5/8" /32" /32" N 3/8" /16" 3/4" /32" /32" * Diameter "B" measurement includes the bolt heads. 18

21 ir Disc Brake Spring Brake Chambers ctuators 02 Bendix EverSure ir Disc Brake Spring Brake Chamber V.M.R.S /8-18 NPTF Ports Type Stroke Spring Brake New Diaphragm Kit 16/ " K K K / " K K / " K K K / " K K K / " K K Clamp Ring Kit Dust Plug Bellows Kit K K The chamber type is noted as TXX/5.6kN on the chamber. Note that 5.6kN refers to the force of the power spring. ir Disc Brake spring brake chamber for trailers piece number K has been replaced by piece number K Bendix NG-3 Piston Style Spring Brake Chamber V.M.R.S /8-18 NPTF Ports Type Stroke Spring Brake New Diaphragm Kit Clamp Ring Kit 14/ " K / " K K / " K K K / " K K / " K K K / " K K / " K K K Bellows Kit K For additional air disc brake information refer to section 23 of this catalog. 19

22 ctuators 02 ir Disc Brake Chambers ir Disc Brake Chambers V.M.R.S /8-18 NPTF Ports Type New Stroke Diaphragm Kit Clamp Ring Kit Bellows Kit 12 K " 14 K " 16 K " K K K " K K " K K K " K K " K K K For additional air disc brake information refer to section 23 of this catalog. 20

23 Maintenance Kits ctuators 02 Maintenance Kits for ir Disc Brake Chambers Item No. Description Diaphragm Kit Kit Contents Clamp Ring Kit Bellows Kit 1 Diaphragm 1 2 Bellow Spring 1 4 Lock Nut Screw Hex Nut Spacing Sleeve Clamp Ring 1 9 Grease Packet (not shown) 1 1 Caution: Be sure to follow the instruction sheet included in the kit when servicing. The replacement diaphragm must match the original diaphragm. The clamp band torque is 28 Nm. (20 ft-lbs) The mounting nut torque is 180 Nm. (133 ft-lbs) For additional air disc brake information refer to section 23 of this catalog. 21

24 Valves 03 Brake Valves Bendix E-2 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair P.T. Delivery (4) 4-5/16" Treadle and Mounting Plate not furnished. If required, refer to master Parts Catalog. V.M.R.S Reman. Pipe Exch. New Thread (Delivery) RX N 3/8" RX N 1/2" 1/2" P.T. (2) 1/4" P.T. uxiliary (2) Bendix E-3 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair P.T. Delivery (4) Treadle and Mounting Plate not furnished. If required refer to master Parts Catalog. V.M.R.S /16" B ux. Del Ports 1/2" P.T. Ports (2) 1/4" P.T. uxiliary Sup. Ports (2) B Reman. Pipe uxi- Exch. New Thread liary (Delivery) Ports RX N 1/2" NONE RX /2" 2-1/4" 2-1/2" Exhaust Bendix E-5 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair 1/8" P.T. Mtg. Stud or Hole 1/2" P.T. Pedal and Mounting Plate not furnished. If required, refer to master Parts Catalog. 3-29/32" 1/2" P.T. Delivery Bottom View V.M.R.S /4" P.T. (5) 3-5/8" 3/8" P.T. Delivery 1/4" P.T. Delivery (2) New N 22

25 Brake Valves Valves 03 Bendix E-6 Dual Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair Minor Repair - High Temp Major Repair Treadle and Mounting Plate not furnished. If required, refer to master Parts Catalog. V.M.R.S Reman. Exch RX New N Comments High Temp. 3/8" P.T. Delivery#1 (2) 3/8" P.T. Delivery#2 (2) Exhaust 5-5/8" 3/8" P.T. #2 Reservoir (2) 3/8" P.T. #1 Reservoir (2) Bendix E-8P, E-10P & E-10PR Dual Brake Valves Maintenance Kits N Minor Repair Major Repair V.M.R.S New Bendix E-8P Brake Valve Replaces Bendix E-12 Brake Valve Comments* , Lower Body Rotated Lower Body Rotated , /2" NPT Exhaust _ High Temp _ PTC Fittings New Bendix E-10P Brake Valve Replaces Bendix E-15 Brake Valve Bendix E-8P Brake Valve Bendix E-10P Brake Valve Bendix E-10PR Brake Valve Bendix E-10P Basic Brake Valve New Replaces Bendix E-10P Bendix E-15R Brake Valve Brake Valve *PTC - Push-To-Connect Fittings 23

26 Valves 03 Brake Valves Bendix E-7 Dual Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair Major Repair Pedal and Mounting Plate not furnished. If required, refer to master Parts Catalog. V.M.R.S E F G H Right Side View Mtg. Studs Reman. Port Thread Sizes in Positions Stud Stud Exch. New & Locations N, O P Length Thread B C D E F G H J K L M bove Q Size No No No No RX N Thd Thd Thd Thd 1/4 1/4 No RX /2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2" 3/8" RX 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4" 3/8" RX N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No *287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16" 3/8"-16 *288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No RX N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 No 1/8" P.T. N D Q 4-23/64" Rear View Left Side View 1/2" P.T. Exhaust B O C P 5-1/16" J K L M Ford Basic Valve Kit: Includes a basic valve and 10 sealing rings. * Exhaust port contains a diaphragm. Bendix E-10 Dual Brake Valves (Basic) Maintenance Kit Treadle and Mounting Plate not furnished. If required, refer to master Parts Catalog. V.M.R.S /8" P.T. Delivery#1 (2) 3/8" P.T. Delivery#2 (2) 5-15/16" Reman Exch RX New N 3/8" P.T. #2 Reservoir (2) 24 Exhaust 3/8" P.T. #1 Reservoir (2)

27 Brake Valves Valves 03 Bendix E-12 & E-15 Dual Brake Valves Maintenance Kit Minor Repair Primary (2) Primary Delivery (2) V.M.R.S Secondary (2) 5.17 Secondary Delivery (2) Exhaust Bendix E-14 Dual Brake Valve (Basic) Maintenance Kit (Minor Repair) Secondary Delivery Exhaust 5.17 V.M.R.S Primary Delivery Secondary Primary Bendix BV-85 Brake Valve ctuator New Comments* /4" PTC Port /4" NPT Port K /4" NPT Port - High Temp. *PTC - Push-To-Connect Fittings E-6 /E-10 Brake Valve BV-85 Brake Valve 25

28 Valves 03 Brake Valves Bendix TC-2 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kit Handle not furnished, if required refer to master parts catalog. V.M.R.S /8"-16 Thd. Screw Lock Washer B Clamp (not included) C Graduated Reman. Range Final B Exch. New Pressure Delivery Thd./Drill (psi) Pressure (psi) Depth C " 1.4".97" RX N 5-80 Reservoir 3.44" 1.1" 2.1" Reservoir 1.25" Through.09" " Through.09" " 1.1" 2.1" Top View 1/4" P.T. Bottom View 1/4 " P.T. Exhaust 1/4" P.T. Delivery Bendix TC-6 Brake Valve Maintenance Kit Mounting Plate not furnished, if required refer to master parts catalog. V.M.R.S B 4-3/32" Final Delivery New Handle Pressure B (psi) " " Self-returning N " N " N " N " 85 1/4" P.T. Exhaust 1/4" P.T. 1/4" P.T. Delivery Bendix TC-7 Brake Valve Maintenance Kit Handle and Mounting Bracket not furnished, if required refer to master parts catalog. V.M.R.S /32" Final New Handle Delivery Comments Travel Pressure Ports* Positioning 71 CW Reservoir 1/4" PT N Self-returning 71 CW Reservoir 1/4" PT Positioning 50 CW 80 psi 1/4" PT N Self-returning 50 CW 80 psi 1/4" PT Positioning 71 CW Reservoir 3/8" PTC Self-returning 71 CW Reservoir 3/8" PTC *PTC - Push-To-Connect Fittings Delivery Bottom View Exhaust 26

29 Brake & Inversion Valves Valves 03 Bendix TCS-9000 Control Valve Handle Cap Handle Text New Delivery Comments Handle Text /8" 3/8" Self-returning No Handle Cap K /8" 3/8" Self-returning No Handle Cap K /4" 1/4" Self-returning Rear Brake K /8" 3/8" Self-returning Trailer Brake K /8" 3/8" Self-returning Rear Brake K /8" 3/8" Positioning Trailer Brake - Not for Parking 1/4" PTC Exhaust Delivery *PTC Push-To-Connect Fittings Bendix TR-2 Inversion Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S /4" P.T. 1-1/4"-12 Mounting Thread Reman. Exch RX New N NOTE: With 125 psi supply pressure, valve must begin to exhaust at 65 psi nominal ascending control pressure. Valve must deliver full supply pressure with 40 psi nominal descending control pressure. 1/4" P.T. Delivery (2) 1/4" P.T. Control (3) 4-5/8" Exhaust 1-1/2" Bendix TR-3 Inversion Valve vailable Remanufactured Exchange V.M.R.S /8" P.T. Control Exhaust NOTE: With common control & supply pressure, inlet opens at descending pressure and exhaust opens at B ascending pressure. Reman. Exch. New B (psi) (psi) N RX N RX N *101450RX* *101450N* *Special-Duty Bus pplication 9/32" Mtg Holes (2) 1/4" P.T. 1-7/32" 1/4" P.T. Delivery 2-7/8" 27

30 Valves 03 Pressure Protection & Check Valves Bendix PR-2 Pressure Protection Valve V.M.R.S With djustable Pressure Setting. Nominal Reman. Closing Exch. New Pressure (psi) Comments RX N RX N N RX N N N 65 w/lockwire N N 60 w/lockwire 1/4" P.T. 1/4" P.T. Delivery 1-1/4" 3-15/32" Bendix PR-4 Pressure Protection Valve Maintenance Kit (Note: Not for use with N) V.M.R.S Fixed Pressure Setting. 3-13/16" Reman. Exch. New Pc. No. Nominal Closing Pressure (psi) & Delivery Ports 1/4" P.T. Delivery RX N 85 1/4" RX N 70 1/4" 1-7/16" 1/4" P.T. Bendix Double Check Valves V.M.R.S B D B C C New Pipe Thread Dimensions B C N 3/8" 3/8" 3/8" N 1/4" 1/4" 1/4" New Pipe Thread Dimensions B C D N 1/4" 1/4" 1/2" 1/4" N 3/8" 3/8" 1/2" 1/4" N 1/4" 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" 3/8" 28

31 Check & Reducing Valves Valves 03 Bendix Single Check Valves Bendix SC-3 valves replace both the Bendix SC-1 and SC-2 valves V.M.R.S Inlet Outlet B Single Check Valve: Female inlet Female outlet New B 1/4" 1/4" /2" 1/2" /4" 3/4" Single Check Valve: Female inlet Male outlet Inlet New B Inlet Outlet B 1/4" 1/8" /4" 1/4" /8" 3/8" /2" 1/2" Single Check Valve: Female inlet Male outlet New B 1/2" 1/2" Outlet B Bendix QR-L Inline Quick Release Valve Exhaust 1/2" P.T. V.M.R.S /2" P.T. New Comments Exhaust Frame or Bracket Mount Direct Mount 1-1/8" UNS Direct Mount 3/8" P.T. 1/2" P.T. Frame or Bracket Mount Bendix RV-3 Pressure Reducing Valve Pipe Plug Exhaust 2-7/8" New Delivery Pressure (psi) N N 44 9/32" Mtg Holes (2) 1/4" P.T. Delivery 1/4" P.T. 1-7/32" 29

32 Valves 03 Quick Release Valves Bendix QR-1 Quick Release Valve vailable Remanufactured Exchange Use maintenance kit piece no to convert 0 psi crack pressure valves to 1 psi V.M.R.S Reman. Exch. New Port (PT) Delivery Ports (PT) Crack Pressure (psi) RX N 3/8" 1/4" 0 Comments 11/32" Dia Mtg Holes 1-1/2" Delivery (2) 2-1/2" RX N 1/2" 1/4" RX N 3/8" 3/8" RX N 1/2" 3/8" RX N 1/4" 1/4" RX N 3/8" 3/8" 0 3/8" PT Exhaust RX N 1/2" 3/8" 5-8 Exhaust N 3/8" 3/8" RX N 3/8" 1/4 1 max w/ insert 3-1/4" RX N 3/8" 3/8" 1 max w/ insert Bendix QRN Quick Release Valve Maintenance Kit V.M.R.S Mounting 1-1/2" New Port (P.T.)* Delivery Ports (P.T.)* Crack Pressure (psi) Mounting 2-1/4" /2" 3/8" 1 Max.34 holes /8" 3/8" 1 Max.34 holes /8" 3/8" holes /8" 3/8" 1 Max.34 x.75 slots /8 3/ x.75 slots /8" 3/8" x.75 slots /2" 3/8" holes /2" 3/8" x.75 slots Delivery (2) Exhaust (Unthreaded) /2" 3/8" x.75 slots /2" 3/8" K /2" 3/8" 0.34 holes K /8" 3/8" 0.34 holes K /2" PTC 1/2" PTC 0 PSI.34 holes *PTC - Push-To-Connect Fittings 30

33 Quick Release & Ratio Valves Valves 03 Bendix QR-1C Quick Release Valve vailable Remanufactured Exchange Use maintenance kit piece no to convert 0 psi crack pressure valves to 1 psi 11/32" Dia. Mtg. Holes 1-1/2" 1/4" P.T. Balance 1/4" P.T. V.M.R.S /16" Reman. Delivery Exhaust Crack Exch. New Port Port Pressure (P.T.) (P.T.) (psi) RX N 1/4" RX N 3/8" N 3/8" 1/2" w/ Silencer /8" 1 Max N 3/8" 5-8 Delivery (2) Exhaust Bendix LQ-2 Limiting and Quick Release Valve vailable Remanufactured Exchange Maintenance Kit N Control 1/4" P.T. 1-1/2" 19/32" Dia Mtg. Holes V.M.R.S /32" Reman. Delivery Exhaust Exch. New Port Port Port (P.T.) (P.T.) (P.T.) Delivery (2) RX N 3/8" 3/8" RX N 1/2" 1/4" RX N 3/8" 1/4" RX N 3/8" 3/8" 3/8" Exhaust Bendix LQ-4 Front xle Ratio Valve vailable Remanufactured Exchange Maintenance Kit N 19/32" Dia Mtg Holes 1-1/2" 3/8" P.T. V.M.R.S Reman. Nominal Nominal Exch. New Hold Off Equalizing Pressure (psi) Pressure (psi) RX N RX N RX N /8" P.T. Delivery 4-5/16" Exhaust 31

34 Valves 03 Limiting & Proportioning Valves Bendix LQ-5 Bobtail Limiting Valve vailable Remanufactured Exchange Maintenance Kit /8" P.T. 1-1/2" V.M.R.S /8" P.T. Control Piece No. Reman. Exch. New RX /8" P.T. Delivery Exhaust Bendix BP-1 ir Brake Proportioning Valve BP-1 ir Brake Proportioning Valve Front Maintenance Kit BP-1 ir Brake Proportioning Valve Rear Maintenance Kit V.M.R.S Caution: The Bendix BP-1 front air brake proportioning valve & BP-1 rear air brake proportioning valve are similar in appearance but are NOT interchangeable. Note identification tag located here 3/8" P.T. 1-1/2" Front Nominal Nominal Hold Off Equalizing New Pressure Pressure (psi) (psi) N /8" P.T. Control Piece No. V.M.R.S Rear Nominal Nominal Inshot Equalizing New Pressure Pressure (psi) (psi) /8" P.T. Delivery Exhaust Field Installation Kit (vehicles with front axle limiting) BP-R1 Bobtail Brake Proportioning Relay Valve Maintenance Kit Universal Mounting Bracket N furnished with Exchange Valve 1/8" P.T. Control 1/4" P.T. Exhaust V.M.R.S /32" Reman. Exch. New Crack Pressure RX N RX N /2" P.T. 3/8" P.T. Delivery

35 Control Valves Valves 03 Bendix PP-1 Control Valve vailable Remanufactured Exchange Maintenance Kit N Button and Mounting Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S Delivery (2) 1/8" P.T. (1) Reman. utomatic Delivery Exch. New Release Port Pressure (psi) (P.T.) RX N 20 1/8" RX N 40 1/8" RX N 1/8" *281587RX* * 40 1/8" RX N 60 1/8" RX N 30 1/4" RX N 40 1/4" *Remote controlled 1/8" P.T. Exhaust 3-19/32" Bendix PP-2 Control Valve (Pressure Balanced) vailable Remanufactured Exchange Maintenance Kit N Button and Mounting Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S Reman. utomatic Exch. New Release Pressure (psi) RX N 40 1/8" P.T. (1) 1/8" P.T. Brk. Vlv. (1) 1/8" P.T. Delivery (2) 4-3/8" Bendix PP-3 Control Valve (utomatic Tripper) vailable Remanufactured Exchange Maintenance Kit N Button and Mounting Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate 1/8" P.T. Delivery V.M.R.S Delivery 4-5/8" Reman. Exch. New Delivery (P.T.) *279787RX * * None RX N None RX /8" *289512RX* * 1/8" Tripper Exhausts at 30 psi & Charges above 50 psi. Plunger Trips at 40 psi and Charges Manually. *Remote Controlled Mounting Nut Furnished 1/4" P.T. Delivery 1/8" P.T. 33

36 Valves 03 Control Valves Bendix PP-5 Control Valve (With Pilot ir Release) Maintenance Kit Button is Furnished with Valve N Refer to Master Parts Catalog for additional Buttons. V.M.R.S utomatic New Release Pressure (psi) N N Manual 1/8" P.T. Button /8" P.T. Pilot ir Inlet 1/8" P.T. Delivery (2) 4-3/8" Bendix PP-7 Trailer Valve vailable Remanufactured Exchange Maintenance Kit Button and Mounting Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S /8" P.T. Reman. Exch. New Comments utomatic Release Pressure 40 psi 4-25/32" RX N X /4" Exhaust (P.T.) Exhaust 1/4" P.T. Delivery RX Remote Controlled 1/8" P.T. Control 34

37 Control Valves Valves 03 Bendix PP-8 Control Valve vailable Remanufactured Exchange Button and Mounting Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate 3-27/32" V.M.R.S Reman. Delivery Exch. New Port (P.T.) RX N 1/8" RX N 1/4" 1/8" P.T. 1/8" P.T. Exhaust Delivery (2) Bendix E-Z-Grip Soft Button Cover New Button Shape Description Fits Bendix MV-3 /PP-DC Valve Style Fits Bendix PP-1 Valve Style Fits Bendix PP-7 Valve Style Button not included and Contains both Bendix MV-3 Button Covers 35

38 Valves 03 Control Valves Bendix RD-3 Push Type Control Valve vailable Remanufactured Exchange Maintenance Kit N Button not furnished with Exchange Valve, Roll Pin Furnished Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S /8" P.T. Delivery (2) 1/4"-28 Thd. New Comments N See View /32" View 1 Exhaust 1/8" P.T. (1) Bendix PP-DC Control Valve Maintenance Kit Mounting Hole Button V.M.R.S Cover View 1 Cover View 2 Button Mounting Hole Cover View 1 Button 3.00" Exhaust Button 4.22" 2.54" Mounting Hole Cover View Mounting Holes Port Type* Cover View " Dia. 3/8" PTC /4-20 Thread 3/8" PTC " Dia. 3/8" PTC " Dia 1/4" NPT /4-20 Thread 1/4" NPT Delivery Exhaust M6 x 1-6H 3/8" PTC M8 x 1-6H 3/8" PTC 5.75" 5.75" M6 x 1-6H 3/8" PTC " Dia 3/8" PTC Elbow *PTC - Push-To-Connect Fittings 1.50" 36 Mtg. Hole Cover View 3 Mtg. Hole Cover View 4

39 Control Valves Valves 03 Bendix MV-3 Control Module Maintenance Kit Shuttle Kit V.M.R.S New Replaces Cover View Mounting Hole uxiliary Port Port Type* " Dia. 3/8" PTC /4-20 Thread 3/8" PTC M5 x.8-6h Thread 3/8" PTC " Dia. 1/4" NPT " Dia. 1/4" NPT #10-24 Thread 1/4" NPT " Dia. 1/8" NPT 1/4" NPT /4-20 Thread 1/4" NPT /4-20 Thread 1/4" NPT M6 x 1-6H Thread 1/8-27 1/4" NPT #10-24 Thread 1/4" NPT /4-20 Thread 1/4" NPT " Dia 3/8" PTC Elbow K K /4-20 Thread 3/8" PTC Elbow *PTC - Push-To-Connect Fittings Tractor Delivery Exhaust Port Secondary Primary Trailer 4.21 Mounting Hole uxiliary Port Trailer Secondary Tractor Delivery Cover View 1 Mounting Hole Cover View 2 Mounting Hole 2.25 Cover View 3 TRILER IR SUPPLY NOT FOR PRKING PULL PUSH TO TO EVCUTE SUPPLY 5.48 PRKING BRKE PUSH TO PULL TO PPLY RELESE Cover View 4 Bendix MV-3 Valve with Push-to-Connect Fittings 37

40 Valves 03 Control Valves Bendix TC-4 Modulating Control Valve (With Lever Latch) vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to master Parts Catalog for Dial Plate Locking Button V.M.R.S Reman. Locking Delivery Exch. New Button Pressure Position (psi) Comments RX N LEFT N LEFT Includes Dial Plate 1/8" P.T. Delivery (2) 1/8" P.T. 1/8" P.T. Exhaust (2) 3-1/16" Bendix TW-1 Control Valve vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Lever V.M.R.S Reman. Lever Exch. New Material and Finish RX N Zinc-Chrome RX N Steel-Chrome RX N Nylon-Black 1/8" P.T. Delivery (2) 2-1/2" 1/8" P.T. 38

41 Control Valves Valves 03 Bendix TW-2 & TH-3 Control Valve (TW-2 Control Valve Two Lever Positions) (TH-3 Control Valve Three Lever Positions) vailable Remanufactured Exchange Maintenance Kit Dial Plate not furnished with Exchange Valve Refer to master Parts Catalog for Dial Plate New New TW-2 TH-3 Control Control Valve Valve Lever N N Centering N Positioning 1/8" P.T. (1 or 2) 1/8" P.T. Delivery (2) 2-5/8" Bendix TW-3 Control Valve vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to master Parts Catalog for Dial Plate Lever V.M.R.S Reman. Exch. New Lever Material RX* N* Zinc RX* N* Steel RX N Steel 3" 1/4" P.T. 1/4" P.T. Delivery (2) 39

42 Valves 03 Control Valves Bendix TW-4 Control Valve vailable Remanufactured Exchange Refer to Master Parts Catalog for Button V.M.R.S New N 3-1/8" 2-1/2" 1/8" P.T. Delivery (2) 1/8" P.T. Bendix TW-11 Control Valve Used in conjunction with the Bendix HR-1 Hydraulic Relay Valve. New Configuration Fig. B Fig. Fig. B 1/8" P.T. Exhaust 1/8" P.T. Delivery (2) 3-1/8" Fig. 1/8" P.T. 40

43 Control Valves Valves 03 Bendix SV-1 Synchronizing Valve 1/4" P.T. Control 1/8" P.T. Exhaust New B (psi) (psi) N N N With Common Control & Pressure, Inlet Opens at and Exhaust Opens at B 1/4" P.T. Delivery 2-7/8" 1/4" P.T. 1-7/32" Bendix SV-4 Trailer Release Valve 1/4" P.T. Control Breather New Breather Valve Size/Shape " Hex /16" 12 point 1/4" P.T. Delivery 2-7/8" 1/4" P.T. 1-7/32" 41

44 Valves 03 Relay Valves Bendix R-6 Relay Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S B P.T. Bottom View C P.T. 4-5/8" New Reman. Relay Exch. Valve Port B C Mounting ngle (P.T.) (P.T.) Flange N 180 3/8" 2 Hole RX N 180 3/4" 3/8" 2 Hole RX /2" 2 Hole RX *280651N* 180 3/4" 3/8" 2 Hole RX N 270 3/8" 3/8" 4 Hole Crack Pressure 2 psi *Pipe Plugs & Gasket ttached Top View 3/8" P.T. Delivery (4) 1/4" P.T. Exhaust 3-11/16" Bendix R-8 Relay Valve vailable Remanufactured Exchange Maintenance Kit N 1/8" P.T. Balance Port Located Under Exhaust Cover Exhaust Cover V.M.R.S /16" 3/4" P.T. 1/2" P.T. Delivery Reman. Exch. New Port Location Comments RX N RX* N* 90 No Exh. Cover RX N* 180 No Exh. Cover RX N RX Waterproof 5-13/16" 1/4" P.T. 3/4" P.T. 1/4" P.T. Delivery 1/2" P.T. Delivery Bottom View Bendix R-8P Relay Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" P.T. 1/2" P.T. Delivery 1/4" P.T. Delivery Reman. Exch. New Comments RX N /16" 5-13/16" 3/4" P.T. Bottom View 3/8" P.T. 1/2" P.T. Delivery

45 Relay Valves Valves 03 Bendix R-12 Relay Valves vailable Remanufactured Exchange ll Universal Bendix R-12 and R-14 Relay Valves include Installation Instructions and a Universal Mounting Bracket as indicated. Field maintenance kit for R-12 and R-14 Relay Valves is N. 2-1/16" 3-7/8" 1/4" P.T. (1) V.M.R.S Vertical Delivery Ports Reman. Crack Delivery Exch. New Pressure Port Size Maint. Mounting (psi) (P.T.) Kit Bracket X /8" N N /2" N N RX N 4 1/2" N N RX /2" N N RX 5.5 3/8" N N * /8" N N 3-3/4" Universal Mounting Bracket 1/2" (1) 3-7/8" R-12 Relay Valve (Vertical Delivery Ports) P.T. Delivery (4) 1/4" P.T. (1) Horizontal Delivery Ports Reman. Crack Exch. New Pressure Port Size Maint. Mounting Delivery (psi) (P.T.) Kit Bracket (P.T.) /2" N N 1/2" /2" N N 1/2" /2" N 1/2" RX N 4 3/4" N N 1/2" RX 7.5 3/4" N N 1/2" /4" N N/ 1/2" /2" N 1/2" * /2" N 3/8" * /2" N 1/2" P.T. Delivery (2) R-12 Relay Valve (Horizontal Delivery Ports) 1/4" P.T. P.T. (2) *Self draining piston Two (2) Vertical & Horizontal Delivery Ports 3-7/8" Crack Delivery New Pressure Port Size Maint. Mounting (psi) (P.T.) Kit Bracket /8" N N /8" N N /8" N N** /8" N N** /2" N N/ /2" N N /2" N N/ /2" N N /2" N N/ 1/2" (2) 3/8" Delivery (2) **Mounting bracket N includes two 5/16" mounting studs. P.T. Delivery (2) Bendix R-12P Pilot Relay Valve vailable Remanufactured Exchange Universal Mounting Bracket included Field Maintenance Kit Body Cover 1/4" Control V.M.R.S New Reman. Exch X 1/2" (2) 3/8" Delivery (4) 43

46 Valves 03 Relay Valves Bendix R-12DC Relay Valve with Biased Double Check Bendix R-12DC Relay Valve with Two (2) Horizontal Delivery Ports Crack Delivery Bracket New Pressure Ports Ports PSI NPT NPT (Included) /2" 1/2" N /2" 1/2" N /2" 1/2" N Ports (2) Secondary Control Port Horizontal Delivery Ports (2) Bendix R-12DC Relay Valve with two (2) Horizontal and two (2) Vertical Delivery Ports Crack Horizontal Vertical Bracket New Pressure Delivery Delivery PSI Ports NPT Ports NPT (Included) /2" 3/8" None (1) /2" 3/8" 3/8" Tube Fitting /2" 3/8" N Horizontal Delivery Ports (2) 1/2" NPT Ports (2) Vertical Delivery Ports (2) (1) Piece number Bendix R-12DC Relay Valve with four (4) Vertical Delivery Ports Crack Vertical Bracket New Pressure Delivery PSI Ports (NPT) (Included) /2" N /2" N Secondary Control Port Port (1) Vertical Delivery Ports (4) Mounting Bracket N Mounting Bracket N Mounting Bracket N 44

47 Relay & Safety Valves Valves 03 Bendix R-14 Relay Valve vailable Remanufactured Exchange Field Maintenance Kit for Bendix R-12 & R-14 Relay Valves is N ll Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket N. V.M.R.S /16" Exhaust Cover 1/8" P.T. Balance Port (Beneath Exhaust Cover) 1/4" P.T. (1) Reman. Exchange New Horizontal Delivery Ports *Delivery ports two 3/8" & two 1/2" Crack Pressure (psi) RX N 4 3/4" RX N 5.5 3/4" X /4" /4" RX /2" Vertical Delivery Ports RX N 4 1/2" /2" /2" Vertical & Horizontal Delivery Ports* /2" 3/4" P.T. (2) 1/2" P.T. Delivery (2) Exhaust Cover 1/8" P.T. Balance Port (Beneath Exhaust Cover) Bendix R-14 Relay Valve (Horizontal Delivery Ports) 1/4" P.T. (1) 4-7/16" 1/2" P.T. (1) 1/4" P.T. (1) 1/2" P.T. Delivery (4) 4-7/16" Bendix R-14 Relay Valve (Vertical Delivery Ports) 1/2" P.T. Delivery (2) 3/8" P.T. Delivery (2) 1/2" P.T. (1) Bendix R-14 Relay Valve (Horizontal & Vertical Delivery Ports) 45

48 Valves 03 Relay Valves Bendix RE-6 & RE-6NC Relay Emergency Valves vailable Remanufactured Exchange Maintenance Kits: Complete Valve Insert Only 3/4" P.T. 5-5/64" 1/4" P.T. V.M.R.S /8" P.T. 1/4" P.T. Emergency Reman. Exch. Delivery (P.T.) Valve X RE-6 Relay Emergency Valve 3/8" X RE-6 Relay Emergency Valve 1/4" RE-6NC Relay Emergency Valve 1/4 1/4" P.T. Delivery (2) P.T. Delivery (2) The RE-6NC relay emergency valve must be used in conjunction with a Bendix PR-3 reservoir control valve. BENDIX REMNUFCTURED IR BRKE SHOES ND KITS WHY SETTLE FOR NYTHING LESS? Your customers deserve the best and you can deliver with Bendix brand Reman Brake Shoes & Kits. Remanufactured not just relined they set the standard for coining, advanced paint coating, precision riveting, and quality control. SELL WITH CONFIDENCE Experience counts and Bendix has that covered with more than 40 million brake shoes produced over the past 21 years. Made in the US at the Bendix Reman Shoe Center, you can count on: Industry-Leading Friction Development and Testing for maximum value and long service life; Engineering Expertise from a full brake system supplier, not just a friction manufacturer; Precision Riveting to e nsure correct lining attachment, virtually eliminating loose lining and cracking; Next Generation Coating tested tough for superior adhesion that eliminates corrosion; and Packaging ccuracy and Strict Quality Standards. RELIBLE SERVICE LIFE ND FTER SLES SUPPORT Bendix brand Reman Brake Shoes & Kits like all Bendix products are supported with field-tested sales and service professionals, a 100 percent SE-certified field technical support team, and the Bendix Tech Team an expert technical support line dedicated to helping you. Brakes are no place to cut corners. To learn more, contact your ccount Manager or visit 46

49 Safety Valves Valves 03 Bendix ST-3 Safety Valves V.M.R.S ST-3 Safety Valve Pipe Thread Pressure Setting (psi) /4" 150 See the Compressor section (01) of this catalog for Bendix ST-4 Safety Valves. Pipe Thread /8" /4" /4" 75 Bendix ST-3 Safety Valve Do you really know what s inside the valves you buy? ppearances can be deceiving. The two valves pictured below may look alike but their performance is drastically different. The non-genuine knock-off is a component bought right off the shelf, and its poor quality is just a sample of what is being sold in the market every day. Non-Genuine knock-off The knock-off valve s wall is 56% thinner, making it more susceptible to cracking or even a complete valve rupture. O-rings, seals, bolts & pistons all built with inferior materials can lead to accelerated wear and leakage. Inconsistent spring tension on the knock-off can result in brake imbalance and longer stopping distances. Your brakes are not the place to cut corners. poorly manufactured knock-off valve like the one pictured on the right above can, and frequently does, affect the performance, durability and long-term reliability of your braking system. Protect your vehicle by using only genuine Bendix parts. Use the best. Use Bendix. Look for the familiar Bendix name and logo on the box. For the name of the authorized distributor nearest you talk to your Bendix ccount Manager, call IR-BRKE ( ) or visit today. 47

50 Valves 03 Spring Brake Valves Bendix SR-1 Spring Brake Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S Reman. Exch. New Customer Identification Reservoir Trip Pressure (psi) RX N NONE RX N IHC C /4" P.T. Res. No. 1 1/4" P.T. Control 4-5/8" 1/4" P.T. Delivery 1/4" P.T. 4-3/16" Bendix SR-2 Trailer Spring Brake Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S Reman. New Exch. P.T. *287376RX* *287376N* 3/4" RX N 3/4" RX N 1/2" *Does not have trailer service port for anti-compounding. Male P.T. Res. Conn. (1) 1/4" P.T. Serv. Res. (2) 3/8" P.T. Delivery (4) 1/4" P.T. Trailer 1/4" P.T. Trailer 5-17/32" Bendix SR-4 Trailer Spring Brake Valve Maintenance Kit V.M.R.S /4" Res. Charging 1/4" P.T. Trailer Bendix SR-4 Bendix SR-5 Trailer Spring Trailer Spring Brake Valve Brake Valve Svc. New Svc. New Comments N /4" NPT With nti-compounding /2" NPT With nti-compounding Male P.T. Res. Conn. 3/8" P.T. Delivery (4) 1/4" P.T. Trailer 48

51 Spring Brake Valves Valves 03 Bendix SR-5 Trailer Spring Brake Valve Maintenance Kit V.M.R.S Reservoir Mounting 1/4 P.T. / Spring Brake Reservoir 1/4 P.T. SR-5 Trailer Spring Brake Valve Identification Hole Reman. New Exch. Male (P.T.) Comments X /4" With nti-compounding X /4" X /2" With nti-compounding X /2" 3/8 P.T. Delivery (4) 1/4 P.T. Trailer Exhaust 1/4 P.T. Trailer Bendix SR-7 Spring Brake Modulating Valve Mounting Studs (2) New Mounting Stud Control Port Balance Port Thd. Length Size* Fitting Size* Fitting K /8"-16.94" 1/4" NPT 1/4" NPT K /8"-16.94" 3/8" PTC Straight 3/8" PTC Straight K /8"-16.94" 3/8" PTC 90 3/8" PTC Straight K M " 3/8" PTC 90 3/8" PTC 90 K /4" NPT 1/4" NPT K /8" PTC Straight 3/8" PTC Straight Control Port Shown with NPT port *PTC - Push-To-Connect Fittings 1/4" NPT Park Control Port Exhaust 3/8" NPT Delivery Balance Port Shown with PTC fitting 1/2" NPT Port 3/8" NPT Delivery Bendix SRC-7000 Trailer Spring Brake Valve 1/4" NPT Control Nipple Spring Brake Reservoir 1/4" NPT New Mounting Nipple Comments K /2" NPT Replaces Sealco Exhaust Port 3/8" NPT Delivery Port (4) 49

52 Valves 03 Modulating Valves Bendix R-7 Modulating Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" Control 5-27/32" Reman. Spring Brake Exch. New Release Pressure (psi) RX N 95 Delivery Ports (2) 3/8" P.T. 3/8" P.T. Balance Port 1/4" P.T. Valves 03 Tractor Protection Valves Bendix TP-3DC Tractor Protection Valve Maintenance Kit V.M.R.S New Tractor Control (Secondary) 3/8" P.T. Stop Light Switch 1/4" P.T. Tractor Control (Primary) 3/8" P.T. Trailer Control (Primary) 1/2" P.T. Mounting Holes Trailer (Primary) 1/2" P.T. Tractor 1/4" P.T. uxiliary 1/4" P.T. Bendix TP-3 Tractor Protection Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S /4" P.T. Tractor Emergency P.T. Trailer Emergency Reman. New B Exch. P.T. P.T RX N 1/2" 1/2" X 3/8" 3/8" N 1/2" 1/2" 4-3/4" 3/8" P.T. Tractor B P.T. Trailer TP-3 Tractor Protection Valve is used with Bendix PP-3 Control Valve or PP-7 Trailer Valve 50

53 Tractor Protection Valves Valves 03 Bendix TP-4 Tractor Protection Valve Formerly Bendix VM-1 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit /8" P.T. Delivery No /4" Trailer Emergency Stop Light Switch 1/4" P.T. V.M.R.S /8" P.T. Delivery No. 2 Reman. Exch RX New N Stop Light Switch 1/4" P.T. Trailer Emergency 1/4" P.T. 3-7/8" Three (3) Sealing O-Rings Included with Valve Tractor 1/4" P.T. Bendix TP-5 Tractor Protection Valve Formerly Bendix VM-2 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit V.M.R.S Front Rear 5-11/16" 4-3/16" Tractor Protection Control - Delivery Trailer Control Stop Light Switch Trailer Exhaust Trailer Emergency Reman. Exch. New Rear* Stop Light Switch* Front* Trailer Control* Trailer Trailer Emergency Tractor Protection Control Delivery* /2" PTC 3/8" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC /8" NPT 1/8" NPT 3/8" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT RX N 3/8" NPT 1/4" NPT 3/8" NPT 3/8" NPT 1/2" NPT 1/2" NPT 3/8" NPT /2" PTC 1/4" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC *PTC - Push-To-Connect Fittings 51

54 Valves 03 Dump Valve and utobrake Kits Bendix BP-1 Valve Maintenance Kit ( ) Bendix BP-1 Valve Maintenance Kit ( ) Bendix E-2 & E-3 Valve Maintenance Kit ( N) Bendix E-3 Valve Maintenance Kit ( N) Bendix E-5 Valve Maintenance Kit ( N) 52

55 Maintenance Kit Contents Valves 03 Bendix E-5 Valve Maintenance Kit ( N) Bendix E-6 Valve Maintenance Kit ( N) Bendix E-6 Valve Maintenance Kit ( ) Bendix E-7 Valve Maintenance Kit ( N) Bendix E-7 Valve Maintenance Kit ( ) 53

56 Valves 03 Maintenance Kit Contents Bendix E-10 Valve Maintenance Kit ( ) Bendix E-12 Valve Maintenance Kit ( ) Bendix LQ-2 Valve Maintenance Kit ( N) Bendix LQ-4 Valve Maintenance Kit ( N) Bendix LQ-5 Valve Maintenance Kit ( ) 54

57 Maintenance Kit Contents Valves 03 Bendix MV-2 Valve Maintenance Kit ( ) Bendix MV-3 Valve Maintenance Kit ( ) Bendix MV-3 Valve Maintenance Kit ( ) Bendix PP-DC Valve Maintenance Kit ( ) Bendix PP-1 Valve Maintenance Kit ( N) 55

58 Bendix PP-2 Valve Maintenance Kit ( N) Bendix PP-3 Valve Maintenance Kit ( N) Bendix PP-7 Valve Maintenance Kit ( ) Bendix PR-3 & PR-4 Valve Maintenance Kit ( ) Bendix QRN Valve Maintenance Kit ( ) Bendix R-6 Valve Maintenance Kit ( N) 56

59 Maintenance Kit Contents Valves 03 Bendix R-7 Valve Maintenance Kit ( ) Bendix R-8 Valve Maintenance Kit ( N) Bendix R-12P Valve Maintenance Kit ( ) Bendix R-12 DuraDrain Valve Maintenance Kit ( ) Bendix R-12 Valve Maintenance Kit ( ) Bendix R-12 Valve Maintenance Kit ( ) 57

60 Valves 03 Maintenance Kit Contents Bendix R-14 Valve Maintenance Kit ( N) Bendix R-8P Valve Maintenance Kit ( ) Bendix RE-6 Valve Maintenance Kit ( ) Bendix RE-6 Valve Maintenance Kit ( ) Bendix SR-1 Valve Maintenance Kit ( ) Bendix SR-2 Valve Maintenance Kit ( ) 58

61 Maintenance Kit Contents Valves 03 Bendix SR-4 Valve Maintenance Kit ( ) Bendix SR-4 Valve Maintenance Kit ( ) Bendix SR-5 Valve Maintenance Kit ( ) Bendix TC-2 Valve Maintenance Kit ( ) Bendix TC-6 Valve Maintenance Kit ( ) 59

62 Valves 03 Maintenance Kit Contents Bendix TC-7 Valve Maintenance Kit ( ) Bendix TP-3 Valve Maintenance Kit ( N) Bendix TP-3DC Valve Maintenance Kit ( ) Bendix TP-4 Valve Maintenance Kit ( ) Bendix TP-5 Valve Maintenance Kit ( ) 60

63 Valve Changeover Valves 03 Type/ Bendix Reman. Exhange Type/ Bendix Reman. Exhange Bendix Kelsey Hayes R-1 Valve RX RX R-1C Valve RX RX R-5 Valve RX, RX R-6 Valve RX, RX R-8 Valve RX R-12 Valve RX R-12 Valve (H) RX R-14 Valve RX R-14 Valve (H) RX RE-6 Valve RX Midland KN20541 KN28060 KN RX, X RX, X RX, X RX, X RX, X RX RX SR-1 Valve RX KN RX SR-2 Valve RX KN RX SR-4 Valve RX KN RX Berg Sealco RX RX RX, RX RX, RX RX Wagner RX, RX RX, RX RX, RX RX RX & RX RX, X RX, RX RX, RX RX, X RX, X RX, X RX, X RX RX, X RX 61

64 Bendix Brake Training School ir and Foundation Brake Training - 2 Schools in 1 CERTIFICTE OF TRINING This is to certify that has completed a comprehensive air brake systems training program in the operation and maintenance of heavy duty vehicle air brake systems and components. a member of the Knorr-Bremse Group Instructor Bendix - your comprehensive brake training provider for more than 50 years. Class size is limited and enrollment is on a fi rst-come, fi rst-serve basis. Registration may be completed by phone (1-800-IR-BRKE, option 3), by fax ( ), or online at or The Bendix Brake Training School is tailored to new and experienced technicians and features a curriculum that includes the fundamentals of compressed air; tactics for air system failure mode diagnosis and troubleshooting; and air brake system and foundation brake components, including air compressors, valves, foundation drum brake and air disc brakes. Conducted by the veteran SE-certifi ed Bendix team, this all-inclusive course incorporates description, operation, and service elements for the total range of components found within dual air brake systems. dditional topics covered include antilock braking systems (BS), the SmarTire tire pressure monitoring system, and stability technologies such as Bendix ESP Electronic Stability Program full stability system, and Bendix Wingman dvanced a collision mitigation technology. In addition to classroom lectures and product cuta-ways, visual aids are incorporated to demonstrate the components and related systems in each training class. ll locations feature operational demonstration boards. For a complete list of Bendix Brake Training School dates and locations please visit the services and support tab at The cost of the Bendix Brake Training School is $300 (U.S.) per attendee. ll course materials are provided. Lunch is included, however, transportation and lodging are the responsibility of the student. The dress code is casual. Payment is made by credit card only and is non-refundable unless canceled 30 days prior to the start of the class in which you ve enrolled. If a class is canceled, a full refund will be issued for the class tuition only. Reimbursement for other expenses is not covered. 62

65 Manual Slack djusters Slack djusters 05 Straight rm V.M.R.S (FRONT) (RER) Selecting Slack djuster 1. Determine if straight or offset arm. If offset, determine if RH or LH is needed. 2. Identify spline size (diameter and number of teeth). 3. Select model needed. 4. Determine the arm hole used (if slack contains more than one). 5. Identify bushing diameter. SE New Torque rm Length (In.) Bushing Lube Fitting Rating-lbs Spline Teeth B C Dia. Fitting Direction , /4" Straight Straight , N 26, N 26, , /2" Straight Straight N 30, N 30, N 30, N 26, Deg. Left N 26, Straight Straight N 30, /2" Deg. Down N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , Straight Straight N 26, /2" Straight Straight N 26, Straight Straight N 30, Straight Straight N 26, Straight Straight , Straight Straight N 26, /2" Deg. Right N 26, Deg. Right N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , /8" Straight Straight Bushing Diameter B C Spline Lube Fitting Offset rm Left Hand (LH) Shown Right Hand (RH) Opposite Offset Bushing Diameter SE New Torque rm Length (In.) Bushing Lube Rating-lbs Spline Teeth B C Dia. Fitting Offset Handed RH LH N 26, /4" Straight RH LH RH LH N 5.25 RH N 5.25 LH N 26, /2" Straight RH N LH RH LH RH LH LH , / Straight 1.5 RH N 7.0 LH N RH N LH N RH N LH N 5.5 LH N 20, / Straight 1.5 RH RH LH Lube Fitting C B Spline 63

66 Slack djusters 05 utomatic Slack djusters Bendix Versajust utomatic Slack djuster V.M.R.S (FRONT) (RER) dapter Thread Size B The most commonly used adapter is supplied with the slack adjuster. Other adapters may be purchased separately. rm Length Bendix Versajust utomatic Slack djuster Maintenance Kits Bendix Versajust utomatic Slack djuster Exterior Kit Description /2" dapter Kit - Quick Connect N 5 /8" dapter Kit - Quick Connect K Quick Connect Yoke Kit K Easy-On Yoke Kit Offset Spline Size Kit contents are shown at the end of this catalog section. ll offset slack adjusters are provided as shown. If the opposite offset is needed remove the yoke and rotate 180. Straight Offset Standard dapter Extended dapter 25/32" 1-9/32" New N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF New N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF 64

67 Pc. Numbers Slack djusters 05 Slack djuster ssy. rm Length dapter Thread Size B Yoke Offset Parts / Kits dapter Yoke VERSJUST UTOMTIC SLCK DJUSTER 1 1/2"-10C Spline K /2" 5/8"-18 Straight N K K " 5/8"-18 Straight N K /2"-28 Spline K /2" 5/8"-18 Straight N K K " 5/8"-18 Straight N K S-5 UTOMTIC SLCK DJUSTER 1 1/4"-10C Spline " 1/2"-20 5/8" N /2" 5/8"-18 5/8" N /2" 1/2"-20 5/8" N /2" 1/2"-20 Straight N /2" 5/8"-18 Straight N /4"-24 Spline " 1/2"-20 5/8" N /2" 5/8"-18 Straight N /2" 1/2"-20 Straight N /8"-37 Spline " 5/8"-18 Straight N /2" 5/8"-18 Straight N The easy-on-yoke assemblies are standard on the Bendix Versajust and S-5 service basic slack adjusters. If the quick connect yoke is required, it must be purchased separately and installed by the customer. ll Bendix Versajust and S-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted. 65

68 Slack djusters 05 Kit Contents 1/2" dapter Kit - Quick Connect (For Bendix S-5 or Versajust utomatic Slack djusters) 5/8" dapter Kit - Quick Connect N (For S-5 or Versajust utomatic Slack djusters) Quick Connect Yoke Kit (Offset) (For S-5 utomatic Slack djusters Only) Easy-On Yoke Kit (Offset) (For S-5 utomatic Slack djusters Only) Quick Connect Yoke Kit (Straight) (For S-5 utomatic Slack djusters Only) Easy-On Yoke Kit (Straight) (For S-5 utomatic Slack djusters Only) Quick Connect Yoke Kit - K (For Versajust utomatic Slack djusters) Easy-On Yoke Kit - K (For Versajust Slack djusters) 66

69 The competition falls apart in your hands... LITERLLY! Look for the Bendix logo every time Broken plunger & button Knock-off Knock-offs, bought right off the shelf, failed in less than 400 park applications. That s approximately one month of operation. Genuine Bendix MV-3 Dash Valve Reliable. Durable. Built to last. The only true OE replacement. Why cut corners? Protect your vehicle by using only genuine Bendix parts. 67

70 Indicating and Warning 06 Stop Light Switches Bendix DS-1 Combined Stop Light Switch Double Check Valve vailable Remanufactured Exchange Field Maintenance Kit V.M.R.S D 2-13/16" Reman. B C D E Exch. New Male Female Female Female Terminal P.T. P.T. P.T. P.T. Thread RX N 1/2" 1/4" 1/4" RX N 3/8" 1/4" 1/4" RX N 1/2" 3/8" 1/4" RX 1/2" 1/4" 1/4" 1/4" 8-32 C B 3-1/16" Maintenance Kit Bendix DS-2 Combined Stop Light Switch Double Check Valve V.M.R.S B C D E New Male Female Female Female Terminal P.T. P.T. P.T. P.T. Thread E /8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 3/8" " D C B /2"

71 Stop Light Switches Indicating and Warning 06 Bendix SL-3 Stop Light Switch 2" V.M.R.S Terminal Thrd. 2-9/16" New N 1/4" P.T. Bendix SL-4 Stop Light Switch Terminal 8-32 Thrd. V.M.R.S New Pipe Thread Fig. No. 2-1/4" N 3/8" /4" N 1/4" 1 Pipe Thread Partial View 1-5/8" Fig. 1 Terminal 2-32/64" Fig. 2 Bendix SL-5 Stop Light Switch V.M.R.S /16" 1-15/64" Terminal Terminal New Thread Size N N /4" P.T. 69

72 Indicating and Warning 06 Switches & Indicators Bendix TE-1 Trailer Emergency Stop Light Switch V.M.R.S Terminal 8-32 Thrd. New Circuit between terminals to be closed from 60 PSI to 0 PSI 1/8" P.T. ir 2-3/4" 1-7/8" Bendix LP-2 Low Pressure Indicator V.M.R.S /8" Cable Terminal Cut-Out New Pressure P.S.I. Remarks N ± 6 Without Cable Terminal ± 6 Weatherproof 1/4" P.T. 3-9/16" 70

73 Low Pressure Indicator Indicating and Warning 06 Bendix LP-3 Low Pressure Indicator V.M.R.S Single Terminal Cut-Out New Pressure Pipe P.S.I. Thread *104246N* 66 ± 6 1/4" N 60 ± 6 1/4" ± 6 1/4" N 70 ± 6 1/4" N 75 ± 6 1/8" *Push on terminal P.T. 1-15/16" Double Terminal Cut-Out New Pressure Pipe P.S.I. Thread Comments N 60 ± 6 1/4" **275083N** 1/4" N 30 ± 3 1/4" N 50 ± 5 1/4" *280743N* 60 ± 6 1/4" w/o cable terminal N 80 ± 6 1/4" w/o cable terminal N 70 ± 6 1/4" w/o cable terminal N 60 ± 6 1/4" w/o cable terminal ± 6 1/4" w/o cable terminal ** N has a cut-in pressure of 75 ± 6 PSI P.T. Cable Terminal 1-15/16" ir Horn Indicating and Warning 06 ir Horn Kits Kits Include Horn Valve, Tubing & Fittings ir Horn Kits pplication Description N Includes Hand Operated Horn Valve Includes Foot Operated Horn Valve

74 Tubing and Fittings 07 Cut-Out Cocks Bendix C-1 and C-3 Cut-Out Cocks New L Length Comments N 1-7/8" Closed as shown N 1-7/8" Open as shown N 2-3/8" Closed as shown 1/4 Pipe Thd. 1-7/8" 1/4" P.T. 1/4 Pipe Thd. 'L' 1-3/8" N 1" 1/4 Pipe Thd N 72

75 Cut-Out Cocks Tubing and Fittings 07 Bendix C-5 Cut-Out Cocks Maintenance Kit Clamping Reducer New Stud Bushing N NONE NONE N Reducer Bushing 1/2" P.T. 1/4" P.T. 1/4" P.T. Bendix C-5 Valve Maintenance Kit /2" P.T. Clamping Stud Y O U D I D N T H V E TO SETTLE FOR KNOCKOFF PRT. You could ve used genuine Bendix parts. When you buy knockoff parts without the genuine Bendix name and logo, you re taking serious risks. nd a breakdown like this is far from a worst-case scenario. Genuine Bendix parts are rigorously tested and backed by the best warranties and customer service in the business. Our parts are the industry standard for active safety and braking system technologies. From air compressors to air dryers and valves, from wheel-end solutions to electronics and energy management systems, North merica s leading OE manufacturers choose genuine Bendix products. So don t be fooled by risky knockoffs and look-alikes. They can deliver poor performance, lead to breakdowns, and compromise safety. Demand genuine Bendix parts. You can t afford anything less IR-BRKE Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group 73

76 Tubing and Fittings 07 Drain Valves Bendix DV-2 utomatic Reservoir Drain Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S Port 3/8" P.T. 3-3/4" 2-3/8" Port B 3/8" P.T. Port Port B Reman. Exch. New 1/4" dapter Pipe Plug 1/4" dapter Pipe Plug Heater System RX N N N RX N N N RX N N N 12V N N N 12V RX N N N 24V N N 12V Maintenance Kit

77 Tubing and Fittings 07 Copper Tubing and Tubing Clamps V.M.R.S SE Standard J844 Nylon Tubing V.M.R.S Tubing Carton of Coiled Outside Tubing Copper Tubing Diameter Length 1/4" 25 Ft /4" 50 Ft /16" 25 Ft /16" 50 Ft /8" 25 Ft /8" 50 Ft /2" 25 Ft /2" 50 Ft /8" 25 Ft /4" 25 Ft ll tubing above conforms with SE Spec. J1149. Tubing Clamp For Tubing (Rubber Covered) O.D. Size 1/4" N 5/16" N 3/8" N 1/2" N 5/8" /4" N 1" Wall Nylon O.D. Thickness Length Tubing Tubing (Inches) (Inches) Feet Color 1/ Black / Black / Black / Black / Red / Yellow / Green / Black / Black / Black N 3/ Black / Red N 3/ Yellow / Green / Orange / Black / Black / Black / Red / Green N 1/ Orange / Black / Black / Black / Green Each carton of Nylon Tubing is designed for self dispensing. daptable for use with Standard ir Brake Fittings with the use of inserts. Tube Inserts for Nylon Tubing Can be used with standard Bendix tubing fittings. For Tube Size New O.D. 1/4" N 5/16" /8" N 1/2" N 5/8" /4" N Standard Nuts and Sleeves Nut Sleeve The tubing O.D. size determines the nut and sleeve used. For Tubing Size Nut Sleeve O.D. 1/4" N 5/16" /8" N N 1/2" N N 5/8" N 3/4" "

78 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Male Pipe Thread Male Pipe Thread Female B Pipe B Tee Thread Tubing Tubing New Male O.D. O.D. 1/8" 1/4" 1/4" N 1/4" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 1/2" N Tee P.T. P.T. Tubing New Female Male O.D. 1/4" 1/4" 3/8" N 1/4" 3/8" 1/2" N 1/2" 3/8" 3/8" B Pipe Thread Female Pipe Thread Male Pipe Thread Male Tee P.T. P.T. Tubing New Female Male O.D. 1/4" 1/4" 3/8" /4" 3/8" 1/2" N 3/8" 1/2" 1/2" N B B Tee P.T. Tubing Tubing New Male O.D. O.D. 1/8" 1/4" 1/4" N 1/8" 3/8" 3/8" N 1/4" 1/4" 3/8" /4" 3/8" 3/8" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 3/8" 1/2" 1/2" /2" 1/2" 1/2" N 1/2" 5/8" 5/8" Union B New Tubing O.D. Tubing O.D. 1/4" 1/4" /8" 3/8" N 1/2" 1/2" /8" 5/8" /4" 3/4" " 1" N Pipe Thread Female B Tee P.T. Tubing Tubing New Female O.D. O.D. 1/4" 3/8" 3/8" N B 76

79 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Female Pipe Thread Male Connector P.T. New Female Tubing O.D. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /8" 1/2" /2" 1/2" /2" 5/8" N 1/2" 3/4" N B C Tee Tubing Tubing Tubing New O.D. O.D. O.D. 1/4" 1/4" 1/4" N 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 1/2" 1/2" 3/8" N 1/2" 1/2" 1/2" N 5/8" 5/8" 3/8" N 5/8" 5/8" 5/8" C Pipe Thread Female Elbow P.T. New Female Tubing O.D. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /2" 5/8" B P.T. Male Connector P.T. New Male Tubing O.D. 1/8" 1/4" N 1/8" 3/8" N 1/4" 1/4" N 1/4" 5/16" /4" 3/8" /4" 1/2" N 3/8" 3/8" N 3/8" 1/2" N 3/8" 5/8" /2" 3/8" /2" 1/2" N 1/2" 5/8" N 1/2" 3/4" N 3/4" 1/2" N 3/4" 3/4" /4" 1" N 1" 1" B Tubing O.D. B Height To Tubing Center Pipe Thread Male Elbow New 1/8" 3/8" 1-7/8" /8" 1/4" 3/4" N 1/8" 3/8" 31/32" N 1/2" 3/4" 1-3/8" N 1/4" 1/4" 15/16" N 1/4" 3/8" 31/32" N 1/4" 3/8" 1-7/16" N 1/4" 1/2" 1-1/8" N 3/8" 3/8" 15/16" N 3/8" 1/2" 1-1/8" N 3/8" 5/8" 1-5/32" N 1/2" 3/8" 1-5/16" N 1/2" 1/2" 1-5/16" N 1/2" 5/8" 1-3/8" N 3/4" 1/2" 1-5/16" N 3/4" 5/8" 1-5/16" N 3/4" 3/4" 1-3/8" N 77

80 Tubings & Fittings 07 Tubing Fittings (cont.) B Internal External Reducing Pipe Bushing Thread B Brass N 3/8" 1/4" N 1/2" 1/4" N 1/2" 3/8" Steel N 1/2" 3/8" /4" 1/2" B Elbow Tubing O.D. Tubing O.D. 3/8" 3/8" Pipe Thread Male B Elbow P.T. Tubing (45 ) Male O.D. 1/4" 3/8" N 3/8" 3/8" /8" 1/2" /2" 3/8" /2" 1/2" /2" 5/8" Miscellaneous Fittings V.M.R.S Street Elbow P.T. 90 B Brass 1/8" 1/8" /4" 1/4" /8" 3/8" N 1/2" 1/2" /4" 3/4" B Reducing Elbow P.T. 90 B Brass 1/8" 1/4" N B 78

81 Tubings & Fittings 07 Miscellaneous Fittings (cont.) Washer Nut B B B nchor Elbow Pipe Tap Pipe Tap 1/4" 1/4" N 3/8" 3/8" N B nchor Pipe Pipe C Coupling Tap Tap Length 1/8" 1/8" 1-17/32" N 1/4" 1/4" 31/32" N 1/4" 1/4" 1-17/32" N 3/8" 3/8" 1-5/16" N C B B nchor Elbow Pipe Tap Pipe Tap 1/4" 1/4" N 3/8" 3/8" N Washer Nut B Washer Nut C 3/4" Pipe Thread D C B D Clamping Pipe C Pipe Stud P.T. Tap Length Tap 1/2" 1/4" 2-15/16" N 1/2" 1/4" 3-15/16" /2" 1/4" 2-15/16" 1/4" B B Clamping Pipe C Stud P.T. Tap Length 1/2" 1/4" 2-1/8" N 1/2" 1/4" 2-1/2" B Nut Washer C B C nchor Pipe B C Coupling Tap P.T. Length 3/8" 3/8" 1-7/8" N nchor B C Tee Pipe Tap Pipe Tap Pipe Tap 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 79

82 Tubings and Fittings 07 ir Brake Hose and Fittings TYPE BW-101-M TYPE HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. They are most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous marking on the outside surface. 3/8" I.D.TYPE (FRONT VIEW) BENDIX BW101M<>U TYPE 3/8 SE J1402b BCK VIEW DOT U 10/74 3/8 I&II BW-101-M HOSE is available as follows: PC. NO. DESCRIPTION Ft. Coil Carton ORDER BY PIECE NUMBER BW-304-M TYPE B HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. It is most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous markings on the outside surface. 3/8" I.D.TYPE B (FRONT VIEW) BENDIX BW304M<>U TYPE B 3/8 SE J1402b BCK VIEW DOT U 10/74 3/8 I&II BW-304-M HOSE is available as follows: PC. NO. DESCRIPTION Ft. Coil Carton N 100 Ft. Coil Carton 250 Ft. Coil Reel ORDER BY PIECE NUMBER TYPE BW-432-M TYPE B HOSE is of similar construction to BW-101-M TYPE B HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M. Identify by inside and outside diameters and continuous markings on the outside surface. BW-127-M HOSE is available in a maximum length of 50 Ft. It is supplied as follows: 1/2" I.D. TYPE B (FRONT VIEW) BENDIX BW432M<>U TYPE B 1/2 SE J1402 BCK VIEW DOT U 10/74 1/2 I&II PC. NO. DESCRIPTION Ft. Coil Bulk ORDER BY PIECE NUMBER 3/8" P.T. Conn. Swivel Conn. 3/8" P.T. BW-432-M Type B 1/2" I.D. x 7/8" O.D. 1/2" I.D. TYPE B HOSE Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly 18" " " " " " " " " " " " " " "

83 ir Brake Hose and Fittings Tubings and Fittings 07 1/4" P.T. Conn. Swivel Conn. 1/4" P.T. Stud N BW-304-M Type B 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE B HOSE Hose Overall ssembly Length 15-1/ / / / N 24-1/ Hose Overall ssembly Length 24-7/ N 26-7/ / / / Hose Overall ssembly Length / / / / Hose Overall ssembly Length 45-1/ / / / FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector For BW-101-M & BW-304-M Hose Shell Body Pipe Th d. Hose Connector Body P.T. 1/4" /8" /2" FOR 3/4 O.D. x 3/8 I.D. HOSE Sleeve Hose Union For BW-101-M & BW-304-M Hose Hose Sleeve Nut Union Body 2 Required 2 Required N Nut Body FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector (Swivel) For BW-101-M & BW-304-M Hose Shell Stud 1/4" Pipe Th d. Hose Connector (Swivel) Stud Shell N N

84 Tubings and Fittings 07 Hose Fittings Pipe Th d. Body Shell Shell and Spring ssy Spring Guard FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose Hose Connector with Spring Guard Body P.T. 1/4" /8" /2" N Pipe Th d. Body Sleeve Nut Spring Guard Hose Connector with Spring Guard Hose Connector Spring with Body Sleeve Nut Guard Spring P.T. For Hose 1/4" 3/8" I.D. Types & B N N 3/8" 3/8" I.D. Types & B N N 3/8" 7/16" I.D. Types & B /2" 3/8" I.D. Types & B N N Hose Fittings Hose Connector Hose For Connector Body Sleeve Nut P.T. Hose No. 1/2" BW-101 & 304-M N /4" BW-101 & 304-M N N /8" BW-127 & 348-M /8" BW-101 & 304-M N Pipe Th d. Sleeve Body Nut 82

85 Hose Fittings & Misc. Tubings and Fittings 07 Hose Suspension Spring Spring Description 3/4" Dia.-Std N 1" Dia.-H.D /16" Dia.-H.D Connection Tag For Hose Line N Control Connection Tag For Control Hose Line N Hose Couplings V.M.R.S Bendix HC-1 Hose Coupling Filter Screen Coupling Identification N None None *275824* None None N N None * With 1/2" Nipple N 1/2" P.T. Filter Screen Bendix HC-2 Hose Coupling Hose Filter Coupling Screen Coupling Identification N None Control N None N N Control N N Packing Ring Filter Screen Packing Rings N Fits ll Couplings N Standard Double Lip Fits ll Couplings 83

86 Tubings and Fittings 07 Couplings Dummy Couplings Hole Dummy Coupling with Chain Rivet Hole Chain New Eye Dia N None 1/8" N None None N Included None None None Hole Dummy Coupling Hole New Dia N None N 3/16" Chain ir Dryers 08 Water Separator and Trailer ir Dryer Bendix Cyclone DuraDrain Water Separator Removes moisture Purge Nut Kit Mounting Spacer Kit /8" NPT "Out" 2-1/2" 1/4" Mounting Hole 3/8" NPT "In" New /4" Bendix Trailer System-Guard ir Dryer Removes both moisture and solid contaminants Control Outlet Mounting - This Side Control Inlet New /8" Inlet Outlet 11-3/16" 2-1/2" 84 ll and Control ports 1/4" NPT

87 Filters ir Dryers 08 Bendix PuraGuard Filter For service new replacement assembly use PuraGuard QC Filter Maintenance Kit Rebuild Kit Included In Kit Included In Kit Bendix PuraGuard QC Filter 4-5/16" 6-1/2" Mounting Bracket Kit N Cartridge Kit /2".5" x.36" Mounting Slot 7-3/8" Bendix F-3 In-Line Filter Removes Solid Contaminants New /4" P.T. 1/4" P.T. 85

88 ir Dryers 08 Bendix D-2 & D-9 ir Dryer Bendix D-2 ir Dryer End Cover vailable Remanufactured Exchange V.M.R.S Pipe Plug Outlet w/integral Check Valve Bendix D-2 ir Dryer Field Installation Kits For Trucks Reman. Inlet/ Exch. New Outlet Size (P.T.) Remarks RX N 1/2" 12 V.D.C W. Heater /Maintenance Information Maintenance Kits: 21-3/16" Inlet Inlet 1/4" P.T. Purge Line Port Back Side New Description Desiccant Cartridge Refill Kit Desiccant Cartridge Kit X Reman. Desiccant Cartridge N Check Valve Maintenance Kit N Purge Valve Maintenance Kit N Thermostat Maintenance Kit Thermostat Cover Maintenance Kit 6-15/32" End Covers Reman. Exch. New Remarks RX 24 V.D.C W. Heater RX N 12 V.D.C W. Heater RX V.D.C W. Heater Bendix D-9 ir Dryer More Desiccant Works Longer Compact Size Saves Space Remanufactured Exchange V.M.R.S New Reman. Exch. Purge Volume Purge Valve *For use with Holset Series QE Compressors only **Other Bendix D-9 air dryer models can not be used in this application. Port Size (P.T.) Heater Notes X Standard Hard 1/2" 12V / 75W X Standard Hard 3/4" 12V / 75W Standard Hard 3/4" 24V / 100W X Standard Soft 1/2" 12V / 75W X Standard Soft 3/4" 12V / 75W X Extended Soft 3/4" 24V / 75W Standard DLU 1/2" 12V / 75W Standard DLU 3/4" 24V / 75W Standard Soft 1/2" 12V / 75W Drop In* X Extended Hard 1/2" 12V / 75W RX Extended Hard 3/4" 12V / 75W Extended Hard 1/2" 24V / 75W X Extended Hard 3/4" 24V / 75W X Standard Hard 1/2" 12V / 75W Freightliner DTN - Cascadia** 86

89 Bendix D-9 ir Dryer ir Dryers 08 Maintenance Kits and Parts Piece No. Description Check Valve Kits N Check Valve Kit 1/2" (Old Style End Cover Only) Check Valve Kit 3/4" (Old Style End Cover Only) Desiccant Cartridge Kits K Desciccant Cartridge Stablilizer Kit (Cartridge Not Included) X Reman Exchange New PG Bendix PuraGuard Oil Coalescing Cartridge - New PGX Bendix PuraGuard Oil Coalescing Cartridge - Reman Exchange Purge Valve Kits Hard Seat Purge Valve Kit 12V-75W Hard Seat Purge Valve Kit 24V-75W Hard Seat Purge Valve Kit 24V-100W Hard Seat Purge Valve Maintenance Kit Soft Seat Purge Valve Kit 12V-75W Soft Seat Purge Valve Kit 24V-75W Soft Seat Purge Valve Maintenance Kit DLU Purge Valve Kit 12V-75W DLU Purge Valve Kit 24V-75W X Reman. Soft Seat Purge Valve ssembly Kit 12V-75W X Reman. Soft Seat Purge Valve ssembly Kit 24V-75W Heater Kits Heater & Thermostat Kit 12V-75W Heater & Thermostat Kit 24V-75W Heater & Thermostat Kit 24V-100W N Wiring Harness Electrical Splicing Kit Miscellaneous Kits Bracket Kit Field Modification Kit For Use With Holset E & QE Compressors (Kit Included) Exhaust Cover Kit - Bendix D-9 ir Dryer Only K Silencer Kit Universal Mounting Plate *K Universal Check Valve Kit 14.1" Standard 16.5" w/extended Purge End Cover 7.2" Delivery Port 9.3" Check Valve * with Universal Check Valve Kit Only Safety Valve Purge Valve Housing Check Valve Delivery Port New Style End Cover Delivery Port Bendix PuraGuard Medallion - Indicates use of PuraGuard Oil Coalescing Cartridge Control Port Port Heater & Thermostat Wire Harness & Connector Heater & Thermostat Connection Port Purge Exhaust Port Stabilizer Wiring Harness & Connector N Old Style End Cover ir Dryer Cartridge Universal Mounting Plate IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit. 87

90 ir Dryers 08 Bendix D-SP ir Dryers Bendix D-SP ir Dryer System Purge 5.62" Widest V.M.R.S Bendix D-SP ir Dryers & Field Installation Kits D-SP ir Dryer w/ SC-PR Valve New D-SP ir Dryer New Note 1: 12 & 24 volt D-SP air dryers are identified by connector color White = 12v, Gray = 24v Heater & Thermostat Volts- Watts (See Note 1) v-90w v-90w Control 1/4" PT 11.07" Height Heater & Thermostat Connector 1/2" Delivery 1/2" Maintenance Kits and Parts Desiccant Cartridge Kit Bendix PuraGuard Oil Coalescing Cartridge Kit PG Purge Valve Kit Bendix D-SP ir Dryer Cartridge Check Valve Kit Mounting Bolt Kit Tubing Elbow Silencer Kit K Turbo Cut-off Kit Heater & Thermostat Kit - 12V Heater & Thermostat Kit - 24V Wire Harness & Splice Kit N Single Check Valve (Kit ) Port dapter Fitting (Kit ) Do not remove rear cover of D-SP air dryer. The components under the cover are not serviceable. D-SP ir Dryer Drop-In Tubing Elbow Make-Up ir Line (Kit ) Delivery Port dapter Fitting (Kit ) Delivery 1/2" PT 1/2" PT Bendix PuraGuard Medallion - Indicates use of PuraGuard Oil Coalescing Cartridge Bendix SC-PR Single Check Protection Valve must be used in conjunction with the Bendix D-SP ir Dryer New Bendix PuraGuard Oil Coalescing Cartridge PG 88 IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit.

91 Bendix D-IP ir Dryer ir Dryers 08 Bendix D-IP ir Dryer Integral Purge ir Dryer V.M.R.S Bendix PuraGuard Medallion - Indicates use of PuraGuard Oil Coalescing Cartridge 9.25" Widest Description Cartridge Bolt Kit Desiccant Cartridge New Desiccant Cartridge Remanufactured X Bendix PuraGuard Coalescing Cartridge Kit - New PG PuraGuard Coalescing Cartridge Kit - Reman Exchange PGX Delivery Check Valve Kit Exhaust Cover Kit Extended Purge Kit 3/8" U-Bolt; 90in 3 Reservoir N Extended Purge Kit 3/8" U-Bolt; 288in 3 Reservoir N Extended Purge Kit 1/2" U-Bolt; 90in 3 Reservoir N 12 Volt Heater & Thermostat Kit Volt Heater & Thermostat Kit Mounting Bracket Kit Silencer Kit K Wiring Harness & Splicing Kit N 12.5" Height Delivery 1/2" P.T. Control 1/4" P.T. 1/2" P.T. Heater & Thermostat Connector For purge valve kits see the Bendix D-IS and D-IP ir Dryer Purge Valve Maintenance Kit section of this catalog. Reman. Heater & New Exch. Delivery Thermo. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, X 1/2" PT 1/2" PT 12v - 90w Notes 1, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, 4, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5 Notes: 1. No upper or lower mounting bracket & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v 3. Center to center of slots in both mounting brackets 5.64 inches 4. Includes (mounting bracket kit) 5. Extended Purge Bendix D-IP Drop-In ir Dryer Reman Port Bendix D-IP Drop-In ir Dryer Delivery Port Heater & Thermo. Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2, 3 Universal Mounting Plate (Can be used to mount any Bendix air dryer to vehicle) Exhaust Cover Kit Wire Harness ssembly (Use Kit N) Notes: 1. ll replacement air dryers include (mounting bracket kit) & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v 3. Includes Drop-In Check Valve Kit IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit. 89

92 ir Dryers 08 Bendix D-IS ir Dryer Bendix D-IS Spin on cartridge ir Dryer (Located between Reservoir and Dryer) D-IS ir Dryer to Reservoir o-rings (2 used) Bendix PuraGuard Medallion - Indicates use of PuraGuard Oil Coalescing Cartridge V.M.R.S Bendix D-IS ir Dryer Integrated Purge Reservoir Desiccant Cartridge Reservoir D-IS ir Dryer Governor Safety Valve Heater & Thermostat Pressure Protection Valves (4) This port plugged on Bendix DRM applications Purge Reservoir Drain Valve (Not Shown) Location 1/4 NPT ir Suspension Port KITS ND SERVICE PRTS Delivery Check Valve Replacement Kit Desiccant Cartridge Replacement Kit Integrated Bendix PuraGuard Coalescing Desiccant Cartridge New Kit PG Drain Valve N Governor and Check Valve Replacement Kit Governor Gasket Heater & Thermostat Replacement (12 volt) Heater & Thermostat Replacement (24 volt) Mounting Bolt Kit Protective Boots (for pressure protection valves) Safety Valve Splash Shield Kit (includes bracket and cover) Splash Shield Cover N Silencer Kit K Wiring Harness & Splice Kit N Mounting Bolt and Washer - (3) ccessory Ports (4) Specialty Kits dapter Block and Check Valve Kit Delivery Check Valve Kit for dapter Block Exhaust Cover Kit for Purge Valve Governor (KB low range) and Check Valve Kit Notes: 1. For purge valve kits see the Bendix D-IS and D-IP ir Dryer Purge Valve Maintenance Kits section of this catalog. 2. There are no kits available for the pressure protection valves. These are not serviceable items - see warning below. 22 SEC 21 PRI IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit. 90 '' Port* *Bendix D-IS air dryers with a plugged port '' can not be interchanged with those that do not have a port in this location. WRNING: Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning.

93 Bendix D-IS ir Dryer ir Dryers 08 on D-IS ir Dryer (Ref.) (Note 2) (Note 2) (Note 2) Port* Reman Primary Port Primary Port Opening Pressure Secondary Port Secondary Port Opening Pressure ccessory Ports Opening Pressure Suspension Port Opening Pressure Heater Voltage (90 Watt) X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 Comments GMT560-C (obsolete) Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Orion Bus X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi (Note 1) GMT560-T (obsolete) Generic 12V Generic 12V Generic 24V Generic Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Peterbilt Plugged X 1/4 NPT 103psi 1/4 NPT 103psi 103psi 109psi 12 24V DLU Operation Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth (Note 2) Plugged /4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 International GMT560-C X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 (Note 2) (obsolete) GMT560-T X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 (Note 2) (obsolete) Notes: 1. Contains three ccessory ports - all other Bendix D-IS air dryers shown have 4 ccessory ports. 2. Bendix D-IS air dryer has 1/4" NPT auxiliary inlet port. Bendix D-IS and D-IP ir Dryer Purge Valve Maintenance Kits Original Kit Piece Number Description Configuration / Installation Replacement Kit Piece Number Purge Valve ssembly Kit for climate conditions above -40 C (-40 F) Bendix D-IS / D-IP ir Dryer D-IS/ D-IP EverFlow ir Dryer Modules D-IP Drop-In ir Dryer K K rctic Purge Valve ssembly Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) D-IS / D-IP ir Dryer D-IS / D-IP EverFlow ir Dryer Modules D-IP Drop-In ir Dryer K K Purge Valve ssembly Kit for climate conditions above -40 C (-40 F) Bendix D-IP ir Dryer Discharge Line Unloader K rctic Purge Valve ssembly Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) D-IP ir Dryer Discharge Line Unloader K Purge Valve Maintenance Kit for climate conditions above -40 C (-40 F) rctic Purge Valve Maintenance Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) Purge valve maintenance kits will no longer be offered. Select the appropriate purge valve assembly kit from those shown above that best matches your application. 91

94 ir Dryers 08 Bendix D-IS ir Dryer Bendix DRM Dryer Reservoir Module with Bendix D-IS ir Dryer B Bendix D-IS ir Dryer used on Bendix DRM Dryer Reservoir Module D-IS D-IS Reman. on D-IS '' ccessory Heater New Exch. ir Dryer Port* Suspension Ports Voltage (Reference) Plug Port (Qty.) (90 Watt) X without 1/4" NPT 1/4" NPT (4) X without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) X without 1/4" NPT 1/4" NPT (4) X without none none without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24 Bendix PuraGuard Medallion - Indicates use of PuraGuard Oil Coalescing Cartridge C Figure 1 and Remanufactured Bendix D-IS air dryers do not include Bendix DRM Reservoirs or Purge Volume Reservoirs. 22 SEC 21 PRI '' Port B C Figure 2 *Bendix D-IS air dryers with a plugged port '' can not be interchanged with those that do not have a port in this location. Reservoirs for Bendix DRM Dryer Reservoir Module New Number of 'B' Dia. 'C' Length Compartments Comments Figure N 9" 53.5" 2 Steel N 9" 55.5" 2 luminum " 26" 3 Steel N 9" 29.8" 2 Steel N 12" 56.1" 3 Steel 1 ** N** 9" 53.5" 3 Steel 1 **for use on vehicle with FreedomLine transmission & has an integral 610 in 3 chamber Bracket B C Purge Volume Reservoirs New Volume Mounting 'B' Dia. 'C' Length (Cubic Inches) Bracket Figure Comments N 9" 6" Hole SE Mtg. 2 Extended Purge " 3.9" Hole SE Mtg. 2 Standard " 3.9" 200 Included 3 Standard Figure 3 PTC = Push-to-Connect 92 IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit.

95 Bendix EverFlow Module ssembly ir Dryers 08 Bendix EverFlow Module ssembly ir Dryer Bendix EverFlow Module & Reman. Cable Delivery New Voltage Type New Exch. Mounting Bracket Module Mounting Bracket ssembly Kit Port Location D X Shown X D-IP X Shown alpha Part of Dryer Shown 12 D-IS DN beta Bracket Opposite For model specific service kits see the individual air dryer page. EverFlow Module Mounting Bracket EverFlow Module Mounting Bracket lpha EverFlow Module Beta Cable ssembly - Kit Cable ssembly - Kit ir Dryer Mounting Bracket Port Delivery Port EverFlow Module Mounting Bracket Port Delivery Ports (5) Bendix D-IP EverFlow ir Dryer ssembly Bendix D-IS EverFlow ir Dryer ssembly Delivery Port Port ir Dryer Mounting Bracket Bendix EverFlow ir Dryer Module Bendix D-9 EverFlow ir Dryer ssembly IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is replaced, it must be replaced with a like unit. Electrical Connector Retrofit Kit* New New Voltage V V 1/8" NPT Control Dryer #2 *Includes EverFlow module & hardware does not include air dryers. 1/8" NPT Control Dryer #1 3/8"-16 UNC x.7 in. deep Mounting Holes (2) 1/8" NPT RES 1/8" NPT Control Governor 93

96 ir Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge Vehicle Make/ Platform/Model FREIGHTLINER FCCC:BUS FCCC:RV Business Class M2 Cascadia Engine Bendix ir Dryer Type Cummins ISB6.7, ISC8.3, ISL9 Cummins ISB6.7, ISC8.3, ISL9 Detroit DD13, DD15, DD16 Cummins ISB6.7, ISC8.3, ISL9 Detroit DD13, DD15, DD16 Cummins ISX15 Coronado Detroit DD13 WESTERN STR Western Star IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is the OE Standard it must be replaced with a like unit. Detroit DD13, DD15, DD16 DD Tier 3 Cummins ISC, ISL, ISX15 D-9 ir Dryer D-IP ir Dryer D-IP ir Dryer D-IP ir Dryer DRM Dryer Reservoir Module D-IP ir Dryer DRM Dryer Reservoir Module D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer Bendix PuraGuard Oil Coalescing Cartridge OE Standard OE Spec Option New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG New PG Reman PGX New PG New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX D-SP ir Dryer New PG D-9 ir Dryer DRM Dryer Reservoir Module D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer New PG Reman PGX New PG New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX 94

97 MCK Vehicle Make/ Platform/Model Bendix PuraGuard Oil Coalescing Cartridge ir Dryers 08 Engine Bendix ir Dryer Type Bendix PuraGuard Oil Coalescing Cartridge OE Standard OE Spec Option Refuse Mack TerraPro Mack MP8 D-RP ir Dryer New PG CONSTRUCTION Mack Granite Series HIGHWY Mack Pinnacle Series HEVY HUL Titan by Mack VOLVO Volvo VHD, VHD 430 Mack MP7, MP8 Mack MP7, MP8 Mack MP10 Volvo D11, D13 New PG D-9 ir Dryer Reman PGX New PG D-IP ir Dryer Reman PGX D-RP ir Dryer New PG New PG D-9 ir Dryer Reman PGX New PG D-IP ir Dryer Reman PGX D-RP ir Dryer New PG New PG D-9 ir Dryer Reman PGX New PG D-IP ir Dryer Reman PGX D-RP ir Dryer New PG New PG D-9 ir Dryer Reman PGX New PG D-IP ir Dryer Reman PGX Volvo VN 780, VN 730, VN 670, VN 630 Volvo D11, D13, D16 D-RP ir Dryer New PG Volvo VNL 430, VNM / VNL Daycab KENWORTH T680, T660, W900, T800, C500 T470, T440, T370, T270, T170, K370 IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is the OE Standard it must be replaced with a like unit. Cummins ISX15 D-9 ir Dryer D-IP ir Dryer D-IS EverFlow ir Dryer New PG Reman PGX New PG Reman PGX New PG D-SP ir Dryer New PG D-IS ir Dryer New PG T700 D-IS EverFlow ir Dryer New PG D-IS ir Dryer New PG 95

98 ir Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge IMPORTNT: If the Bendix PuraGuard oil coalescing cartridge is the OE Standard it must be replaced with a like unit. Vehicle Make/ Platform/Model PETERBILT Engine Bendix ir Dryer Type Bendix PuraGuard Oil Coalescing Cartridge OE Standard OE Spec Option Models 348, 365, 367, 382, 384, 386, 389, 579, 587 Models 210, 220, 320, 325, 330, 337 INTERNTIONL International DuraStar 4000 International PayStar 5000 International WorkStar 7000 International TranStar 8000 International 9900 Series International LoneStar International ProStar IC BUS - CE (Conventional) IC BUS - FE (Front Engine) IC BUS - RE (Rear Engine) BD CHSSIS - HC (Blue Diamond) MaxxForce 7/8/9/10/DT MaxxForce 11/13/15 MaxxForce 9/10/11/13/DT MaxxForce 11/13 MaxxForce 11/13/15 MaxxForce 7/8/9/10/DT MaxxForce 7/8/9/10/DT Cummins ISB 6.71 D-IS EverFlow ir Dryer D-IP ir Dryer New PG New PG Reman PGX D-IS ir Dryer New PG D-IP ir Dryer New PG Reman PGX D-IS ir Dryer New PG D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer D-IS EverFlow ir Dryer D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX D-IS ir Dryer New PG D-IS EverFlow ir Dryer D-9 ir Dryer D-IP ir Dryer D-9 ir Dryer D-IP ir Dryer New PG New PG Reman PGX New PG Reman PGX New PG Reman PGX New PG Reman PGX 96

99 Bendix PuraGuard Oil Coalescing Cartridge ir Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge piece numbers Bendix ir Dryer PuraGuard New PuraGuard Reman D-IS, D-SP, D-RP PG D-IP PG PGX D PG PGX Bendix PuraGuard oil coalescing air dryer identification Current production air dryers with the Bendix PuraGuard oil coalescing filter have one, or more, of these identifiers. (Early production may not include either of these and only be identified by part number.) Medallion - located on the top of the air dryer Label or imprint - located on the side of the air dryer cartridge Bendix D-IS, D-SP or D-RP ir Dryer Cartridge Bendix D-IP ir Dryer Cartridge Bendix D-9 ir Dryer Cartridge 97

100 BS & Stability 13 Tractor: EC-30 & Gen 4/5 ECUs Bendix EC-30 Electronic Controller EC-30 ECU Connectors are black Gen 4/5 ECU New Sensors/ Modulators Traction Control S/4M Yes Engine Communication J1939 Dash Support Customers Include (Comments) S/4M Yes - Freightliner / Mack S/4M Yes J1939 Yes GMC S/4M Yes Yes GMC S/4M Yes - Volvo S/4M Yes S/4M Yes - Mack S/4M Yes - Volvo (EC-16 / EC-17 ECU Replacement) S/4M Yes - GMC J1939, J1922 (86 Tooth Tone Ring - EC-17 ECU Replacement) S/4M Yes - GMC (100 Tooth Tone Ring - EC-17 ECU Replacement) S/4M Yes - (EC-16 / EC-17 ECU Replacement) S/4M S/4M Yes - - J S/4M - - GMC (100 Tooth Tone Ring) S/4M - - GMC (86 Tooth Tone Ring) Yes International S/4M Yes - International S/4M Yes Yes International Gen 4/5 Electronic Control Unit (ECU) OE New Sensors/ Modulators Traction Control Engine Communication Mounting Comments 24 Volt S/6M Yes J S/4M Yes J S/4M Yes - Frame , S/6M Yes J1939 Configured as 6S/4M BS , S/4M N 4S/4M - No Cab , S/6M Yes Configured as 6S/4M BS 1 J S/6M Yes Use for a 6 x 2 vehicle with a tag axle 1 ECU reconfiguration required for 6S/6M and/or Traction Control. The following tools can be used for reconfiguration: Bendix Com Diagnostic Software (free download available from or Nexiq Pro-Link iq application card (Nexiq p/n ). NOTE: Gen 4/5 ECUs were formerly marketed under the Eaton brand name 98

101 Tractor: EC-60 Electronic Control Units BS & Stability 13 Bendix EC-60 dvanced Cab ECU ll shown have traction control and communicate over J1587 and J1939 Customer Volvo, Mack International PCCR International OE K K K K K K K K K K K K K K K K K K K New K031692* K K Stability Configuration Electronic Stability Program (ESP) Roll Stability Program (RSP) Sensors/ Modulators Voltage PLC 4S/4M 12 Yes *ftermarket part number K for Volvo & Mack ESP configured vehicles is only available through a Volvo or Mack dealer. Bendix EC-60 dvanced IMPORTNT The vehicle VIN number must be specified when ordering Bendix EC-60 dvanced ECUs, since the ECU is individually configured for the vehicle. BS Operator s Manual BS Operator s Manual Bendix ntilock Brake Systems Bendix ntilock Brake Systems With Optional dvanced ntilock Braking Features: utomatic Traction Control (TC) With Optional dvanced ntilock Braking Features: and utomatic Traction Control (TC) and ESP Electronic Stability System ESP Electronic Stability System DO NOT REMOVE FROM VEHICLE DO NOT REMOVE FROM VEHICLE This booklet contains important operational and safety information that benefits you and subsequent owners. This booklet contains important operational and safety information that benefits you and subsequent owners. Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Bendix ntilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) vailable on Note: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix Com diagnostics. Bendix Com Diagnostic Software BW2329 (visit 99

102 BS & Stability 13 Tractor: EC-60 Electronic Control Units Bendix EC-60 Standard Cab ECU ll shown communicate over J1587 and J1939 Customer PCCR International OE K K K K K K K K K K K K New K K K Sensors/ Modulators Voltage PLC Notes 4S/4M 12 Yes PLC operation for International Configured for J1939 control of BS warning lamp Bendix EC-60 ECU Standard (Cab) BS Operator s Manual BS Operator s Manual Bendix ntilock Brake Systems Bendix ntilock Brake Systems With Optional dvanced ntilock Braking Features: utomatic Traction Control (TC) With Optional dvanced ntilock Braking Features: and utomatic Traction Control (TC) and ESP Electronic Stability System ESP Electronic Stability System DO NOT REMOVE FROM VEHICLE DO NOT REMOVE FROM VEHICLE This booklet contains important operational and safety information that benefits you and subsequent owners. This booklet contains important operational and safety information that benefits you and subsequent owners. Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Bendix ntilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) vailable on Bendix EC-60 Standard Frame ECU ll shown communicate over J1587 and J1939 Customer International GM OE K K K K K K K New K K Sensors/ Modulators 4S/4M 12 Voltage PLC Notes Yes No PLC operation for International Includes mounting bracket; retarder disable via relay Bendix Com Diagnostic Software BW2329 (visit Bendix EC-60 ECU Standard (Frame) Note: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix Com diagnostics. 100

103 Tractor: EC-60 Electronic Control Units BS & Stability 13 Bendix EC-60 Premium Cab ECU ll shown are traction control capable and communicate over J1587 and J1939. Customer PCCR International Volvo, Mack Generic OE K K K K K K K K K K K New K K K K K Sensors/ Modulators 4S/4M Voltage PLC Notes 12 Yes K No Configured to receive J1939 signals for BS and TC switches from PCCR vehicles Configured for J1939 control of BS warning lamp PLC operation for International J1939 and J1587 messages configured per Volvo/Mack requirements Bendix EC-60 Premium Frame ECU ll shown have traction control and communicate over J1587 and J1939. Customer International OE K K K K K New K K Sensors/ Modulators Voltage PLC Notes 4S/4M 12 Yes Oshkosh K K S/4M 24 No PLC operation for International Bendix EC-60 Premium (Cab) Notes: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix Com diagnostics. Premium ECUs may be modified by the OEMs during installation. The part may require re-configuration using the OEM's service tool or Bendix Com diagnostics. BS Operator s Manual BS Operator s Manual Bendix ntilock Brake Systems Bendix ntilock Brake Systems With Optional dvanced ntilock Braking Features: utomatic Traction Control (TC) With Optional dvanced ntilock Braking Features: and utomatic Traction Control (TC) and ESP Electronic Stability System ESP Electronic Stability System DO NOT REMOVE FROM VEHICLE DO NOT REMOVE FROM VEHICLE This booklet contains important operational and safety information that benefits you and subsequent owners. This booklet contains important operational and safety information that benefits you and subsequent owners. Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Read, understand and follow the information in this manual, particularly the Important Safety Information about BS (page 5) and ESP (page 9). Bendix ntilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) vailable on Bendix Com Diagnostic Software BW2329 (visit Bendix EC-60 Premium (Frame) 101

104 BS & Stability 13 ntilock Modulators Bendix M-32 and M-32QR ntilock Modulators V.M.R.S Delivery (Port 2) (Port 1) Mounting Holes (2).35" Dia. M-32QR Modulator Exhaust (Port 3) M-32 Modulator Electrical Connector (Twist-Lock Shown) Straight Snorkel 90 Snorkel OE New Exhaust dapter Port PTC = Push-To-Connect NPT = Pipe Thread STC = Snap-to-Connect Delivery Port Electrical Connector Type Voltage Description Customers Include Volvo /2" NPT 1/2" NPT Twist-Lock, Mack, Peterbilt, Kenworth /2" NPT 1/2" NPT International M-32 Packard /8" PTC 1/2" STC GM Modulator Straight snorkel Metric Oshkosh 1/2" NPT 1/2" NPT thread snorkel Twist-Lock /2" NPT 1/2" PTC GM /2" NPT 1/2" STC Packard M-32QR - 1/2" NPT 1/2" NPT 12 International Modulator - 1/2" PTC 1/2" PTC /2" NPT Bluebird 1/2" NPT Twist-Lock /2" PTC Bendix M-30 to M-32 and M-32QR ntilock Modulator Changeover M-30 antilock modulators are no longer available. M-32 and M-32QR modulators are available for service. When replacing the M-30 modulators on the steer axle, replace both with, M-32 modulators. M-30 M-32 New M-30 M-32 New Electrical Connector (Packard Shown) Bendix M-30 Modulator (Superseded by the M-32 and M-32QR modulators)

105 xle Modules and Traction Valves BS & Stability 13 xle Modules xle Module service assemblies are not available as a complete assembly. with individual components as needed. OE xle Module Figure No. 1 Replacement Valve (Relay, Quick Release or Traction Relay) Description Bendix R-14 Relay Valve (4.0 psi) Bendix R-12 Relay Valve (5.5 psi) K Bendix TR-3 Traction Relay Valve (5.5 psi) Bendix M-32 Modulator Replacement (Typically 2 are required) K K K K R-12 Relay Valve (5.5 psi) Bendix TR-6 Traction Relay Valve (5.5 psi) K K TR-6 Traction Relay Valve (4.0 psi) K TR-6 Traction Relay Valve (5.5 psi) Not shown n/a n/a N QR-1 Quick Release Valve Relay Valve Quick Release Valve Bendix M-32 Modulator M-32 Modulator Figure 1 xle Module R-12 Relay Valve Version Shown (R-14, TR-3 and TR-6 are similar) Figure 2 xle Module Quick Release Valve Version Bendix T-3 Traction Valves Replacement Valve Electrical Connector (Twist-Lock Shown) Electrical Connector (Metric Thread Shown) OE Electrical Connector Voltage Customers Metric Thread 24 Oshkosh Mack , Volvo, Kenworth, Peterbilt Twist-Lock K Navistar K K Bendix T-3 Traction Valve 103

106 BS & Stability 13 Traction Relay Valves Bendix TR-3 Traction Relay Valve TR-3 OE TR-3 New TR-6 New Crack Pressure PSI Voltage Customers K Volvo K V Volvo K K K Kenworth K K V Twist-Lock Connector Bendix TR-3 Traction Relay Valve Bendix TR-6 Traction Relay Valve Twist-Lock Connector Mounting Bracket OE New Crack Pressure PSI Exhaust Port Lower Body Style Mounting Bracket Included Voltage Customers Mounting Bolts K No K B K K /2-14 NPT 4.0 K K Silencer Yes K K K K B No K K K B Yes 12V Volvo Navistar Kenworth Twist-Lock Connector () Lower Body Style Mounting Holes (3) (B) Lower Body Style Exhaust Silencer Bendix TR-6 Traction Relay Valve Bendix TR-1 to TR-6 Traction Relay Valve Changeover TR-1 traction relay valves are no longer available. The TR-6 traction relay valves and retrofit kits are available for service. Connector TR-1 Valve TR-6 Valve New * Crack Pressure PSI Mounting Bracket TR-1 Valve Connector Type Harness Voltage K See Bracket K /16" x 1.35" DT04-2P K TR-1 Traction Relay Valve K /16" x 1.35" K M8 x.95" DTM06-2S-E007 K V Harness K * ll the TR-6 traction relay valves have a twist lock connector type; the replacement part numbers include a harness adapter. 104 Mounting Bracket Harness K032115

107 Trailer BS: MC-30, -18 & MC-12 BS & Stability 13 Bendix MC-30 Trailer BS Modules The MC-30 Trailer BS Modules are available for service. ll service assemblies contain J1587. OE New Description Mounting Tank Default Configuration uto-configurable To: 2S/2M - xle; 2S/1M Bendix Tank 2S/2M - xle; 2S/1M Yes MC-30 Trailer Tank 2S/2M - xle; 2S/1M No BS Module Bracket 4S/2M - Side 2S/2M - xle; 2S/1M No Bracket 2S/2M - xle; 2S/1M Yes Bendix - 2S/2M - xle; 2S/1M No EC-30 Trailer BS ECU - 2S/2M - xle; 2S/1M Yes PLC No Bendix MC-30 Trailer BS Bendix -18 Trailer BS Modules The -18 Trailer BS Modules are no longer available. Bendix TBS-6 kits are available for service. Bendix TBS-6 Replacement Kits -18 (Reference Only) Description 2S/1M With Short - 60" Pigtail 2S/2M - Side 4S/2M - Side 2S/1M With Long - 234" Pigtail 2S/2M - Side 4S/2M - Side Trailer BS ECU K K K K K K Trailer BS Module K K K K Bendix -18 Trailer BS Bendix TBS-6 Trailer BS Bendix MC-12 Trailer BS Modules The MC-12 Trailer BS Modules are no longer available. Bendix TBS-6 kits are available for service. The MC-12 was only available in 2S/1M configurations. Description MC-12 BS ssembly for Trailers MCE-12 BS ssembly for Dollies With 60" 5-pin BS Pigtail With 234" 5-pin BS Pigtail Bendix TBS-6 Replacement Kits With 18" 4-pin BS Pigtail With 96" 4-pin BS Pigtail With 180" 3-pin BS Pigtail Bendix MC-12 Trailer BS 105

108 BS & Stability 13 Trailer BS: TBS-6 Bendix TBS-6 Trailer BS Module ll TBS-6 Trailer BS Modules communicate over PLC and have a 4 port relay New J1587 Direct Wires vailable OE Default Description Configuration uto-configurable To: TBS-6 Standard 2S/1M None No TBS-6 Premium 2S/1M - Dolly 2S/2M - Side; 4S/2M - Side; 4S/3M - Side/xle Yes TBS-6 Standard 2S/1M - Dolly None No TBS-6 Premium 2S/1M 2S/2M - xle; 4S/2M - xle Yes PLC Yes Bendix TBS-6 Trailer BS Bendix TBS-6 dvanced Trailer BS with Stability Control Module User is required to verify proper configuration with Bendix and perform installation test using Com diagnostic software ll TBS-6 dvanced modules are 2S/1M; have a 4 port relay and may be nipple mounted to a reservoir Bendix TBS-6 dvanced Trailer BS OE New Description xle Spacing (inches) Mounting Orientation (degrees) Default Configuration Offset (inches) - side ir Suspension Empty ir Suspension Loaded K K TBS-6 dvanced 49" " curb 13 8k 82 34k K K TBS-6 dvanced 49" 90 0" 14 9k 83 34k K K TBS-6 dvanced 49" " curb 11 8k 69 34k PLC Yes CN vailable Yes Bendix TBS-6 dvanced Multi-Channel Trailer BS with Stability Control Module User is required to verify proper configuration with Bendix and perform installation test using Com diagnostic software ll TBS-6 dvanced Multi-Channel modules have 6 delivery ports and must be frame mounted Bendix TBS-6 dvanced Multi-Channel Trailer BS Default Configuration OE New Description Configuration xle Spacing (inches) Mounting Orientation (degrees) Offset - side (inches) ir Suspension Empty ir Suspension Loaded PLC CN vailable K K TBS-6 dvanced MC 4S/2M - Side 49" 0 0" 9 7k K K TBS-6 dvanced MC 4S/2M - Side 121" 0 0" 9 7k 70 34k 82 40k Yes Yes 106 Bendix Com Diagnostic Software BW2329 (visit

109 Trailer BS: TBS-6 & BR9235 BS & Stability 13 Bendix BR9235 BS Modulator/Relay Valve OE New Description Delivery Modulator Relay Valve 3/4" NPT 4 x 3/8" NPT Modulator Relay Valve with Bracket 3/4" NPT 4 x 3/8" NPT Bendix BR9235 BS Modulator/ Relay Valve Bendix TBS-6 Harnesses and Cables OE New Description Length " Bendix WS-24 Wheel Speed Sensor Extension 60" " Power - 60" ECU Pigtail - Standard 2S/1M Power - 234" ECU Pigtail - dvanced or Premium 2S/1M Power - 9", Diagnostic - 9" K K ECU Pigtail - dvanced MC 4S/2M or 2S/2M Power - 9" K K dvanced MC - CN diagnostic Diagnostic - 9" Power - 60", Diagnostic - 9" ECU Pigtail - Premium 2S/1M Power - 234", Diagnostic - 9" Power - 60", Modulator - 36", Diagnostic - 9" ECU Pigtail - Premium 2S/2M Power - 234", Modulator - 36", Diagnostic - 9" Power - 60", Modulator - 36", Sensors - 60", Diagnostic - 9" ECU Pigtail - Premium 4S/2M Power - 234", Modulator - 36", Sensors - 60", Diagnostic - 9" " 5-pin Packard, Non-Terminated Warning Lamp - 10" Trailer Power Harness " 5-pin Packard, Non-Terminated Warning Lamp - 10" " BR9235 Remote Modulator Harness " J1587 / J1708 Remote Diagnostic Harness 120" Bendix TBS-6 Replacement Components New Description TBS-6 Standard / Premium / dvanced connector cover K TBS-6 dvanced MC connector cover K TBS-6 Standard connector lever TBS-6 Standard / Premium / dvanced control line filter K TBS-6 dvanced MC-12 pin connector plug K TBS-6 dvanced MC silencer 107

110 BS & Stability 13 Sensors: WS-24 Wheel Speed Sensors WS-24 Wheel Speed Sensors 0 (Straight) Bendix WS-24 Wheel Speed Sensors 90 Bendix WS-24 Wheel Speed Sensors Clamping Sleeve Included with all service new Bendix WS-24 Sensors New universal clamping sleeves have a Dynamark symbol stamped as shown. NOTE: Early Bendix WS-20 clamping sleeves have BW in a diamond symbol stamped and cannot be used for WS-24 sensors. Connectors vailable OE New Body Style K K Straight Harness Length 12" " Connector Type Customers Include Trailer OEMs. Peterbilt, Kenworth Straight 78" DIN Kenworth, Mack " Volvo, Blue Bird Straight 66" Peterbilt, Kenworth, Volvo Delphi Metripack Series Connector CP P (280M) Delphi Metripack Series Connector GT 150 Delphi Metripack 280 Series Connectors B P (280F) K K " Utility " " " DT04 International Straight 75" Straight 40" Deutsch DTM06-2S Connector NOTE: Deutsch model number "DTM06-2S" molded into connector body Deutsch DT04-2P Connector NOTE: Deutsch model number "DT04-2P" molded into connector body Standard 2-Pin DIN Barrel Connector Bendix WS-20 Wheel Speed Sensor Replacements Bendix WS-20 wheel speed sensors are no longer available WS-20 WS-24 New Body Style 90 Harness Length Connector Type 75" Packard (150.2) 60" Deutsch DTM Straight 63" Packard (150.2) Retainer for a 2-Pin DIN Connector N Hose Clip K (10 pieces) Previous Bendix Wheel Speed Sensors The Bendix WS-24 sensor fi t and function is compatible with all previous Bendix wheel speed sensors (when used with correct clamping sleeve - see above). 108

111 Sensors: Other Sensors BS & Stability 13 Bendix ESP Sensors Hub Tab Hub Straight Connector 90 Connector OE New Steer ngle Sensor Connector Type Hub Color (Denotes Size) Stability System Compatibility K Tan Bendix Customers Include Navistar, Kenworth, Peterbilt, Volvo, Mack Bendix SS-60 Steering ngle Sensor K Tan Other Freightliner Straight Black Other Freightliner K Straight Tan Bendix Navistar, Kenworth, Peterbilt, Volvo, Mack OE New Model Yaw/Lateral cceleration Sensor* Mounting Orientation Guides YS-60 - Customers Include Navistar, Kenworth, Peterbilt, Volvo, Mack, Prevost K E4 K Volvo, Mack YS-70X K E4P K Included Navistar, Kenworth, Peterbilt, Prevost Pressure Sensor PS-60 - Navistar, Kenworth, Peterbilt *Yaw/Lateral acceleration sensor models and part numbers are not interchangeable. PS-60 Bendix Pressure Sensor Bendix YS-70X Yaw/Lateral cceleration Sensor Package Bendix YS-60 Yaw/Lateral cceleration Sensor Package 109

112 Radar Systems 13 FLR10 Forward Looking Radar Bendix Wingman CB & Wingman dvanced ctive Cruise w/ Braking FLR10 Reman. Radar Only Bracket Kit Svc. New w/bracket Vehicle pplication FLR10 Reman. Radar Only Bracket Kit Svc. New w/bracket Vehicle pplication K K K K K K K K K K K K K K K K K K K K K K K K Side Bracket K Bracket K Base Bracket K Bracket ssembly Kit K Bracket ssembly Kit K dapter Bracket K Bracket ssembly Kit K K K K Kenworth T660 / T700 Kenworth T680 Kenworth T800 Mack CXU; CHU K K K K K K K K K K K K K K K K K K K K K K K K Base Bracket K Bracket ssembly Kit not applicable K Bracket ssembly Kit not applicable K not applicable K not applicable Peterbilt 587 Prevost Volvo VN ll service replacement radar only K K K K K not applicable not applicable Navistar ProStar, LoneStar K K K K K K K K Bracket K Peterbilt 386 Radar Sensor with Mounting Bracket (Peterbilt 587 / 579 Kenworth T680) Radar Sensor with Mounting Bracket (Kenworth T800) Bendix FLR10 Radar K K K K K K K K Base Bracket K Bracket ssembly Kit K Peterbilt 579 Radar Sensor with Mounting Bracket - (Kenworth T660 / T700) Radar Sensor with Mounting Bracket - (Peterbilt 386) Bendix Wingman CB lignment Tools K Bendix Wingman Operator's Manual BW2751 vailable on K Radar Sensor Cover K (for use with Volvo Radar Sensors) Radar Sensor with Mounting Bracket - (Volvo VN) Radar Sensor with Mounting Bracket - (Mack)

113 Forward Looking Radar Radar Systems 13 Bendix VORD VS-400 Forward Looking Radar Bendix VORD VS-400 Forward Looking Radar Functionality SmartCruise OE New Collision Warning daptive Cruise Control Range djustable Bracket Type Customers VSFR-002 Freightliner VSFR-002H VSFR-002N Yes - - None International 6.5 K VSFR-003 VSFR-003H VSFR-003N Yes Yes Yes None International Freightliner International 6.5 Bracket C Bracket (Peterbilt) K International VSFR-005P VSFR-005N Yes Yes - None Kenworth VSFR-006 VSFR-006N Yes - - Volvo VSFR-008 VSFR-008N Yes Yes - Volvo VSFR-011 VSFR-011N Yes - - B Freightliner VSFR-017 VSFR-017N Yes - - C PCCR VSFR-018 VSFR-018N Yes Yes Yes C Peterbilt B Bracket Forward Looking Radar Driver Display OE New Volume djustable Customers VSDI-001 Freightliner VSDI-001P Peterbilt VSDI-001P2 VSDI-001V K Yes Kenworth Volvo Forward Radar Driver Display VSDI-003 International K International K Kenworth 111

114 Camera Systems 13 Lane Departure Warning utovue Lane Departure Warning System (LDW) by Bendix CVS ECU OE Description N 2G N ECU (Freightliner Century and Columbia) K G N ECU (Freightliner Cascadia ) K G N ECU (Volvo w/ Volvo engine, audio) K G N ECU (Volvo w/ non-volvo engine, audio) K G N ECU (Volvo w/ Volvo engine, SafetyDirect system by Bendix CVS w/ PeopleNet telematics, audio) K G N ECU (Volvo w/ non-volvo engine, SafetyDirect system by Bendix CVS w/ PeopleNet telematics, audio) K G N ECU (Volvo / Volvo engine, SafetyDirect system by Bendix CVS with Qualcomm telematics, audio) K G N ECU (Volvo / non-volvo engine, SafetyDirect system by Bendix CVS with Qualcomm telematics, audio) K G N ECU (Mack Pinnacle / Volvo engine, audio) K G N ECU (Mack Pinnacle / Volvo engine, haptic) K K G N ECU - configuration is required Camera K G N Camera (24 inch) K K G N Camera (24 inch) K Bracket K G N Camera (15 feet) N 2G EU Bracket Cable K utovue system standard bracket K G N cable - direct connect to Qualcomm telematics, MCP100 (10 feet) K G N cable - direct connect to Qualcomm telematics, MCP200 (10 feet) K G N cable - direct connect to Qualcomm telematics, MCP100 (17 feet) K G N cable - direct connect to Qualcomm telematics, MCP200 (17 feet) K G N cable - direct connect to PeopleNet systems (10 feet) K G N cable - PeopleNet systems (17 feet) K G N cable - 2G to 3G retrofit K G N cable - speaker, RS K G N cable - haptic, RS K utovue cable - 20' truck harness Miscellaneous K K utovue dash switch kit K utovue bracket adhesive K utovue 3-1/2" flush speaker K utovue 3-1/2" speaker cover 112

115 Lane Departure Warning Radar Systems 13 Components for utovue by Bendix CVS ECU Dash Switch Camera Cable Speaker Speaker Cover 113

116 Radar Systems 13 Side Radar Bendix BlindSpotter Side Radar OE New Customers Kenworth P Kenworth, Peterbilt V N Volvo, Mack VSSD-001 Freightliner VSSD-001H Navistar Side Radar Bendix BlindSpotter Side Speaker OE P1 New Cable Connector Customers Kenworth, Peterbilt P2 Kenworth, Peterbilt V N Straight Volvo VSSD-002 Freightliner VSSD-003 Navistar VSSD-004 VSSD-004N 90 Freightliner Side Speaker 90 Cable Connector Straight Cable Connector 114

117 SmarTire TPMS by Bendix CVS 13 SmarTire Tire Pressure Monitoring Systems (TPMS) by Bendix CVS Retrofit Kits, Parts and Tools Transmitter SmarTire Tire Pressure Monitoring System Retrofit Kits Retrofit Kit Description SmarTire TPMS 6 Wheel Kit SmarTire TPMS 8 Wheel Kit (Coach) SmarTire TPMS 10 Wheel Kit SmarTire TPMS 6 Wheel Kit - Super Single SmarTire TPMS 4 Wheel Kit - Super Single Transmitter Mounting Strap Parts OE Pc. No New Description N Transmitter N Transmitter Mounting Strap (up to a 22.5" wheel) N Transmitter Mounting Strap (up to a 24.5" wheel) N Receiver ECU N Dash Display N ntenna N Wheel Rim Label N System Harness N 40 Co-ax cable N 30 Co-ax cable N Receiver ECU Mounting Bracket N Transmitter Cradle - Standard Wheel End Sensor Kit for 22.5" Wheels Wheel End Sensor Kit for 24.5" Wheels Display Receiver ECU ntenna Components Shown bove re Included In Retrofit Kits Tools and Diagnostic ids Tool Description SmarTire Maintenance Tool SmarTire LF Tool SmarTire Diagnostic Cable Maintenance Tool LF Tool Diagnostic Cable 115

118 Electronic Tools 13 Diagnostic Tools Diagnostic Tools New Powered Vehicle Tools Description Bendix RDU - Remote Diagnostic Unit RDU adapter - J1587 (6 pin) to RDU adapter cable RDU adapter - J1939 (9 pin) to RDU adapter cable K Datalink Monitoring Unit K Bendix Wingman CB lignment Tool SmarTire Maintenance Tool SmarTire LF Tool Trailer Tools Bendix TRDU - Trailer Remote Diagnostic Unit TRDU adapter - 7 pin adapter J1587 (6 pin) trailer diagnostic cable K J1939/ J1587 (9 pin) trailer diagnostic cable Software Com PC Diagnostic Software (free download BW2329 available from or order a CD from the Literature Center on Bendix RDU DataLink Monitor K RDU dapter RDU dapter Bendix Wingman CB lignment Tool K or K Bendix Com Diagnostic Software BW2329 (visit Maintenance Tool LF Tool Bendix TRDU TRDU dapter Diagnostic Cable Diagnostic Cable K044767

119 ET-2 & ET-S2 Electronics 15 Bendix ET-2 Electronic Throttle Pivot Pin Kit Lever Shaft Spring Kit V.M.R.S. No Treadle Cover Not Supplied With Replacement ET-2 Electronic Throttle ssembly Stamped Here OE New Major Kit Customer DDC Cummins Caterpillar Roller Mounting Base Bendix ET-S2 Electronic Treadle V.M.R.S. No Connector Potentiometer (Detroit Diesel version shown) New Treadle & Spring Kit Potentiometer Replacement Kit Customer Cummins DDC Caterpillar K Mounting Plate Piece number stamped on opposite side for identification Treadle 117

120 From the company you trust for your heavy-duty foundation brake needs, comes Formula Blue brake parts, a complete line of light- and medium-duty hydraulic brake parts for import and domestic vehicles, class 1 6. Brake Pads and Shoes Proven stopping performance Long service life Superior friction attachment Resistance to noise and kind to rotors Formula Blue medium-duty pads are available in both Heavy Duty grade where maximum service life is essential and Premium formulations, where quiet running is a must. Calipers Includes remanufactured and service new versions Fits the broadest range of medium- and light-duty commercial vehicles vailable in semi-loaded and loaded applications to do the complete job right, the fi rst time Superior quality control minimizes service related issues Rotors & Drums Exact application fi t and function Superior casting fi nish Smoother stops Reduced vibration Rust resistant fi nish Brake & Clutch Hydraulics Exact form, fi t and function is the key to Formula Blue brake cylinders, master cylinders, and other key brake components, providing long, reliable service life Hardware Formula Blue brake hardware provides exact form, fi t and function, ensuring quiet reliable operation Comprehensive Coverage Outstanding Value Prompt Delivery Proven Sales & Support Expert Technical ssistance Full Electronic Cross Reference Refer to Formula Blue Hydraulic Parts Catalog (BW7348) for a complete listing of hydraulic parts. Formula Blue and Bendix -brand foundation brake products are brought to you by: Find out more. Talk to your Bendix representative, call , or visit

121 Steer xle Foundation Brakes 22 Steer xle Drum Brake pplication Description Piece Number 15 x4 Bendix Brake Hardware Kit HK54 15 x4 Bendix Extended Brake Hardware Kit HK54 15 x4 Meritor Brake Hardware Kit HK55 15 x4 Meritor Q Plus Brake Hardware Kit HK29XLS 15 x4 Bendix Camshaft Repair Kit x4 Bendix Extended Camshaft Repair Kit x4 Meritor Camshaft Repair Kit x4 Meritor Q Plus Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224. For camshafts and overhaul kits see catalog BW

122 Foundation Brakes 22 Drive xle Drive xle Drum Brake pplication Description Piece Number 16.5 Dia. Bendix Brake Hardware Kit HK24XLSHM 16.5 Dia. Bendix Extended Brake Hardware Kit HK61XLS 16.5 Dia. Meritor Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS 16.5 Dia. Bendix Extended Camshaft Repair Kit Dia. Meritor Q Plus Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224 For camshafts and overhaul kits see catalog BW7240.

123 Trailer xle Drum Brake Trailer xle Foundation Brakes 22 pplication Description Piece Number 16.5 Dia. SP Bendix Brake Hardware Kit HK24XLSHM 16.5 Dia. SP Bendix Extended Brake Hardware Kit HK61XLS 16.5 Dia. DP Bendix Brake Hardware Kit HK29XLS 16.5 Dia. DP Bendix Extended Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS 16.5 Dia. ProPar Brake Hardware Kit HK34XLS 16.5 Dia. Bendix Extended Camshaft Repair Kit Dia. Meritor Q Plus Camshaft Repair Kit Dia. ProPar Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224. For camshafts and overhaul kits see catalog BW

124 ir Disc Brakes 23 For additional actuator information refer to section 02 of this catalog Type Type B Wheel Rotation (typically right hand) Wheel Rotation (typically left hand) This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. Visit the literature center on for additional information B B Bendix DB22X ir Disc Brake ir Disc Brake Kit Piece Number DB22X DB225 SB-7 SN-7 SK-7 K (3, 4, 5, 6, 7, 8, 19, 20) Pad Kit (axle set) (3, 4, 5, 6, 7, 8, 19, 20) (3, 4, 5, 6, 7, 8, 19, 20) Splint Kit (box of 25) (8) Shear dapter (box of 10) (19) K (9, 10, 11) Tappet/Boot Kit (wheel end kit) K (9, 10, 11) (20) djuster Cover (non-wear sensing - box of 10) K (20) K Components Included in Kit 122

125 ir Disc Brakes 23 ir Disc Brake Kit Piece Number DB22X DB225 SB-7 SN-7 SK-7 Components Included in Kit (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Guide Pin, Seal and Boot Kit (wheel end kit) K048396K50 K048371K50 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) II See Data Sheet SD (BW2000) for Guide Pin Identification II39769F0062 II (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit II14525 White (5 grams) K White (500 grams) Guide Pin Grease K Green (8 grams) K Green (500 grams) K Bendix Type 14 Universal (2, 14) K Bendix Type 16 Universal (2, 14) ctuator K Bendix Type 18 Universal (2, 14) K Bendix Type 20 Universal (2, 14) K Bendix Type 18/16 Piston Style Truck/Trailer Universal (1, 14) NG-3 Piston Style Spring Brake Chamber K Bendix Type 18/24 Piston Style Truck/Trailer Universal (1, 14) K Bendix Type 20/24 Piston Style Truck/Trailer Universal (1, 14) Double Diaphragm Style Spring Brake Chamber K Bendix Type 18/24 Double Diaphragm Style Trailer Universal (1, 35) K Steer and Drive xial "" ( ) K Steer and Drive xial "B" ( ) Caliper-Carrier ssembly Trailer xial "" ( ) Includes Trailer xial "B" ( ) K Steer and Drive Vertical "" (22B + 23) K Steer and Drive Vertical "B" (22B + 23) K Steer and Drive xle "" (23) Caliper Kit K Steer and Drive xle "B" (23) (rationalized) Includes K Trailer xle "" (23) K Trailer xle "B" (23) K Steer and Drive xle, xial (12, 13, 17, 18, 19, 20, 22, 32, 33) Carrier Kit K Trailer xle, xial (12, 13, 17, 18, 19, 20, 22, 32, 33) K Steer and Drive xle, Vertical (12, 13, 17, 18, 19, 20, 22B, 32, 33) K Splined Disc Brake - luminum - FF Steer, LMS Bearing Package (34) Splined Disc Brake - luminum - FL Steer, LMS Bearing Package (34) Splined Disc Brake - luminum - R Drive, LMS Bearing Package (34B) K Splined Disc Brake - luminum - FF Steer, Standard Bearing Package* (34) Splined Disc Brake - luminum - FL Steer, Standard Bearing Package* (34) Hubs Splined Disc Brake - luminum - R Drive, Standard Bearing Package* (34B) K Splined Disc - luminum - "TN" Trailer, Standard Bearing Package* (34B) K Splined Disc - luminum - "TP" Trailer, Standard Bearing Package* (34B) See hub supplier U-shaped - Iron/luminum, LMS/Standard Bearing Packages for these standard hub products Flat - Iron/luminum, LMS/Standard Bearing Packages ir Disc Brake Kit Piece Number DB22X DB225 SB-7 SN-7 SK-7 Components Included in Kit Splined Disc Rotor ttaching Kit K ll Splined Disc Rotor pplications (24, 25, 26) mm U-shaped (28, 29) mm U-shaped (28, 29) Severe-Duty Splined Disc Kit (24, 25, 26, 27) Heavy-Duty Splined Disc Kit (24, 25, 26, 27) Rotor K mm Offset (28) mm Rotor U-shaped (28) K mm Rotor U-shaped (28) II37415N 136mm Rotor U-shaped (28) K mm Rotor U-shaped (28) Trailer xle Pad & Rotor Shield Kit Shields Drive xle Pad & Rotor Shield Kit Steer xle Pad Shield Kit * Universal Replacement with standard bearing configuration and long studs. Contact IR-BRKE if identification assistance is required. 123

126 Featuring Training On: ir Dryers Compressors Disc and Drum Brakes Government Mandates Valves Vehicle Stability Emission Regulations Tire Pressure Monitoring Systems ir Brake Training The Bendix Online Brake School is your complete resource for electronic technical training. Featuring instructional videos and interactive modules, is home to e-training on a full range of Bendix products. From tutorials on the SmarTire Tire Pressure Monitoring System by Bendix CVS to how to identify a genuine Bendix valve over a knock-off, brake-school.com is available 24 hours a day, 7 days a week, 365 days a year! Log on today to begin your virtual training experience. 124

127 Here s the only number you need! IR-BRKE ( ) Get convenient, quick and easy access to the Bendix service and support areas you call most at IR-BRKE ( ). The name says it all. TM IR-BRKE ( ) Bendix Commercial Vehicle Systems LLC IR-BRKE puts you in touch with a host of Bendix experts, including our seasoned technical support professionals, our customer service team, and even order assistance. Get answers to your warranty questions, learn about our latest air brake training schools and so much more. It s all right at your fingertips. Call us today! Call IR-BRKE to reach Bendix Commercial Vehicle Systems LLC. Press 1 for Customer or to Place n Order 2 for Product Technical ssistance (Tech Team) 3 for ir Brake Training 4 for a list of Bendix ftermarket ccount Managers 5 for Ordering Product Literature 6 for bendix.biz Support Specialist 9 Repeat menu 0 for a Bendix Operator Call IR-BRKE ( ) or visit us online at Trademarks The COM, D-2, D-4, D-9, DB225, DB22X, DB22X-V, D-IP, D-IS, D-SP, F-3, LWYS LERT, S-5, T-3, T-30, T-6, TR-1, TR-3, TR-6, UTOBRKE, UTOVIEW, B-921, B-922, BCKSPOTTER, BSIC, BENDIX, BENDIX DESIGN, BLINDSPOTTER, BLUECHROME, BP-1, BP-R1, BR9235, BV-85, BX-2150, BW IN DIMOND, BX DESIGN, C-1, C-3, C-5, C-6, CORELESS, D-2, D-2, DTLINK, DC-1, DC-2, DC-3, DC-4, DD2, DD3, DRM, DS-1, DS-2, DURDRIN, DURFLO 596, DV-2, DYNMRK DESIGN, E-10PR, E-10P, E-10R, E-10, E-12, E-14, E-15, E-2, E-3, E-6, E-7, E-8P, EC-16, EC-17, EC-30, EC-60, ECUTLK, ES BRKES, ESP, ESR, ES, ET-2, ET-S2, EVERFLOW, E-Z-GRIP, FLEX, FLR10, FORMUL BLUE, HR-1, KNORR-BREMSE, LMS, LP-2, LP-3, LQ-1, LQ-2, LQ-4, LQ-5, M-30, M-32QR, M-32, MC-30, MV-2, MV-3, PVE, PBS, PP-1, PP-2, PP-3, PP-5, PP-7, PP-8, PP-DC, PS-60, PR-2, PR-3, PR-4, PURGURD, QR-1, QR-1C, QRD-2, QR-L, QRN-2, QRN, QUDXVISION, R-12, R-12DC, R-12P, R-14, R-1, R-1C, R-5, R-6, R-7, R-8P, R-8, RD-3, RE-6, RE-6NC, RSP, RV-1, RV-3, SS-60, SafetyDirect SB-4, SB-7, SC-1, SC-2, SC-3, SC-PR, SD3, SDS-9600, SK-7, SL-3, SL-4, SL-5, SMRT TC, SMRTCRUISE, SMRTIRE, SMRTWVE, SN-7, SPICER, SPLINED DISC, SR-1, SR-2, SR-4, SR-5, SR-7, SRC-7000, ST-3, ST-4, SURESTROKE, SV-1, SV-4, SYSTEM-GURD, TBS-6, TC-2, TC-4, TC-6, TC-7, TCS-9000, TE-1, TH-3, TP-3, TP-3DC, TP-4, TP-5, TR-1, TR-2, TR-3, TR-4, TR-5, TRSP, TRUCK PRODUCTS DESIGN, TU-FLO, TW-11, TW-1, TW-2, TW-3, TW-4, TW-5, VORD, WINGMN, WS-20, WS-24, XVISION, YS-60 and YS-70X trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC. ny references in this catalog to CERT, BERG, BLUEBIRD, CSCDI, CT, CTERPILLR, CUMMINS, DDC, DETROIT DIESEL, DTN, EQUINOX, FORD, FREEDOMLINE, GM, HOLSET, IHC, INTERNTIONL, JOHN DEERE, KELSEY HYES, KENWORTH, MCK, MERITOR, MIDLND, NVISTR, OSHKOSH, PCCR, PEOPLENET, PETERBILT, QULLCOMM, SELCO, VOLVO, WGNER, and any other company or trademark are solely for identification and cross reference purposes. The trademarks are the property of their respective companies and are not affiliated with or endorsing Bendix Commercial Vehicle Systems LLC. Bendix Commercial Vehicle Systems LLC does not represent any parts shown as products manufactured or remanufactured by the companies so named herein.

128 Bendix ir Disc Brakes Optimum Performance. Optimum Engineering. Bendix has pulled out all the stops on this one. Bendix DB22X air disc brakes advanced braking technology from the Industry Leader. With all that we ve designed into our Bendix DB22X air disc brakes, it s no wonder they re the choice of leading OE s. They provide surer, safer stops. They require less maintenance, and last longer twice the lining life, four times the rotor life, and they cut service time in half all of which adds up to less truck downtime, and a healthy return on investment. What s more, their braking feel is like that of a passenger car, with virtually no brake fade. Tough and reliable, they were tested on merica s ultimate braking challenge Colorado s I-70 west of the Eisenhower Tunnel. Over an 8-mile stretch on a 7% grade, there was no degradation in stopping power. But then, this is the kind of advanced technology that so many have come to expect from Bendix. With over 19.2 million Bendix brakes in service worldwide, a full range of commercial vehicles ride with confidence. fter 80 years of pioneering expertise and innovations, you know you can depend on us to safely lead the way.

129 Trademarks On-Line Bendix Literature Center t Your Bendix announces exciting improvements to our on-line literature center, focused on making it easier for you to order Bendix literature. Our streamlined on-line ordering process is fast and easy to use, and puts the most up-to-date Bendix product and technical literature right at your fingertips 24/7. ll literature will be ordered directly from the on-line Bendix Literature Center... one complete source for all of your literature needs. Sign-up takes just a few short minutes, offering you access to the documents you need to help sell or service Bendix products. ccess our 24/7, on-line literature center rather than calling in orders to ensure accuracy, timeliness, and convenience. 17 SD SD To register or to access your existing account, visit and click on the Visit the Bendix Marketing Center icon on the homepage, or use the link on Bendix D-IS EverFlow ssembly EVERFLOW MODULE GOVERNOR ly -IS Bendix D ssemb EverFlow EVERFLOW MODULE GOVERNOR EVERFLOW ELECTRONIC MODULE Can t Ge t To Training C Us? Bendix Brak e an Come To You. EVERFLOW ELECTRONIC MODULE PURGE RESERVOIR D-IS IR DRYER D-IS EVERFLOW SSEMBLY RES GOVERNOR RESERVOIR (2) ERVOIR PU PURGE RES PRESSURE PURGE VLV PURGE PRESSURE RESERVOIR 22 UNL SEC TO GOVERNOR DELIVERY (2) RY UNLODER SECOND GOVERNOR RESERVOIR EXH GOVERNOR PURGE EXHUST RESERVOIR MOUNTING HOLES - 4 DESICCNT CRTRIDGE MOUNTING VLVE SFETY D-IS IR DRYER PRT NUMBER STMPED HERE Stability ith ESP TP-3DC Tractor rol Typical M-32QR M-32 / r Modulato le DC-4 Doub DB-22X e Disc Brak FIGURE EC-60 OW EVERFL k Valve 1 - D-IS Chec DB-22X e Disc Brak Electroni DRYER, roller, D-IS IR ContBLY SSEM dvanced c RFLOW ND EVE M-32 M-32QR r Modulato (4 places) ntilock Traction Relay Valve Rear xle ) (RM Module 6 with TRTraction e Relay Valv E-8P / E-6 e with Brake Valv Brake BV-85 ator Valve ctu SS-60 Steering ngle Sensor D-IS r ir Drye Yaw YS-60 ral Rate & Late ion ccelerat Sensor SS-60 ngle Steering Sensor Rear rvoir xle Rese Front rvoir xle Rese Wheel WS-24 or Speed Sens Brake w/ ES Drum c Slack utomati S-5 and SB-4 djuster ber e Cham Spring Brak 750/ 550/Tu-Flo Tu-Flo / B-922 B-921 pressor ir Com CTORS: CK TR ND TRU TRUCKS ssories To cce Park () Parking (Control) ccessor Rear Reservoir Brake w/ ES Drum c Slack utomati S-5 and SB-4 djuster ber e Cham Spring Brak Primary Secondar d Practice ommende TMC Rec c follows schemati pictorial e system shown for Notes: of the brak le axle are r coding d on a sing The colo combine e actuation #423. drum brak ir disc & only. purposes ies agnostic s and Di k Code ing, Blin Notes: bl 2 shoes n ES or XLII Saam Sa me ggrre rea eat ttrrraaai ain iniin ing, g, wit ith th th thee co onnnvvveen enniie iennc nce ce of of yo youuurr lo loccaatio io on. n. BW BW2 W284 W dix as the Ben Modes tool, such the diagnostic Tools & on CD from a PC-based be ordered possible, use (BW2329) may also Whenever Printed on recycled ware paper dix.com. Com Soft.ben www Bendix d on ot DTCs. The for downloa le ho any ilab the ect es ava onse from to help corr Troubl code resp ting steps Sheet, SDoverall blink mode selected by the vice Data troubleshoo PC-based troller Ser codes. The on-screen de Timing ing on the hooting: ware uses ed BS Con of blinks for uence of blink Blink Co Com Soft des, depend 60 dvanc the number with a seq Troubles sage inclu hooting ply record responds mes Bendix EC- (RDU). The Bendix h bles Sim the ECU Eac trou s. of The ge. or full tion roups of blink ostic Unit hand held d a messa h wn here h ting sec y g Chargin 1 Wheel WS-24 or Speed Sens xle Zone Safety Valve oir rvoir eserv Rese Brake w/ ES Drum c utomati S-5 ster and Slack dju Chamber s: pplication Heavy line haul l tiona Heavy voca Low Pressure Indicator PR-3 / PR-4 Valve ssories To cce D-9 / D-IP r ir Drye sure Low Pres Indicator Trac e Relay Valv Yaw YS-60 ral Rate & Late ion ccelerat Sensor QR-1C Quick Release Valve Front rvoir xle Rese 550/ Tu-Flo 750 Tu-Flo / B-922 B-921 pressor ir Com 1 k Orifice Chec Valve Brake w/ ES Drum c utomati S-5 ster and Slack dju Chamber E-8P / E-6 e Brake Valv 2 5 Stop Light Switch 1 e you can trust t s ng that Bendix a nam the lining tion Choose Lining Designa SR-7 g Brake fleet Sprin ng right for your g Modulati ntilock e Friction Ratin Valv t of tion 1 IC ELECTRON 0 TCS-900 Valve M-32 / M-32QR r Modulato (4 places) ntilock Traction Relay Valve Park PP-DC Valve Control S ining gui DB-22X Disc Brake EC-60 c Electroni r Controlle dvanced Wheel WS-24 or Speed Sens Wheel WS-24 or Speed Sens C n Protectio 1 Brak Valve GOVERNOR ELECTRONIC MODULE IN ND EVERFLOW EVERFLOW SSEMBLY, D-IS IR DRYER, FIGURE 1 - D-IS MV-3 M EXH DRYER Valve SUPPLY FRO R Hose Control D-IS IR BER GOVERNOR COMPRESSO Couplings PRT NUM HEREt Switch EXHUST STMPED Stop Ligh MODULE/ Truck Sy DELIVERY PORTS 24 Wheel1 WS-24 UX Sensor Speed UXILIRY TS Control Y POR IVER -22X DELDB PROTECTION PRESSURE ES Disc VLV e ic w Schemat PP-5 Cont Valve (2) HETER / THERMOSTT MOUNTING BOLTS (3) PROTECTION PRESSURE VLVES HETER / THERMOSTT 1 IN SUPPLY FROM COMPRESSOR ing ES 710 GG Lin ty P Stabili c with ES atttiiic hema stem Sc 23 UX2 UXILIRY DELIVERY PORT 23 UX2 24 UXILIRY T UX1 UXILIRY DELIVERY POR On-site tra delines: The trai ning room provided mus classroom t be conduc learning (e.g ive to., not on the Classes shop floor can not exc ). eed eight (8) will be con hours per ducted betw day. Sessions een the hou Tuesday-Thu rs of 6 a.m rsday p.m., Reserva tions for onsite training one monthh g mus ustt be mad prior to the e at least requuest req esteed Dates are d training date. subject to instructor ir boa availability. rds will not be used for To secu dem onstrations re Bendix. Brake Trai operation, ning for you contact us r U.S.-ba today. See instructor the map belo sed near you. w for an Back again fo r more spring brakes? SFETY VLVE BOLTS (3) em tor Syst acunl TrGOV ERNOR UNLODER and i engineering in ts.. ucts ng the way oduc eaadding specific prod Bendix-leadi of application 1. development S1221. SS1 MVS or exceed FMV linings meet lowest cost ll Bendix to provide the ed neer engi 00 lbs., and GG lining is mum of 23,0 imum Our ES 710 up to a max G..W.R. single axles lbs ,0 per mile for imum of s up to a max with s axle citie em tand oad capa load ty to maximum handling emp is capable of drum life. d is and maximum Bendix ES 710 nicc compoun orga e performance orggani ion brak t -frict isten cons ulated high s. ons. ation icati uniquely form l appllicat dix's ES 710 and vocationa Primarily, Ben ty line haul y-du heav handle designed to MOUNTING HOLES - 4 DESICCNT CRTRIDGE E We re hitt ing Systems LLC the road in Ben dix Commer and Bendix offering the Spicer Fou ndation Bra cial Vehicle chance to ke LLC is now conduct its Training Sch renowned ool in you Bendix Bra r Bendix trai ke ning comes U.S.-based facility. That s righ to you! t... Bendix pro provide the vides the materials and the inst facil for travel exp ity and the students ructor, you enses and The more your training You don t need to pay students that dollars stre attend, the tch further. The cost further they for each onstretch. covering the site, three-d ay school problem. Eachfirst 15 students. is $3,7, 50, Have additional per person student can more than 15? No the same regi ster for just $30 program. Paym tuition cost 0 as our rem ent is mad refundable ote e by credit training unle for your app ss canceled 30 days card only and is non licable clas prior to the s. If a clas will be issu star t date s is ed expenses to for the class only. Reimcanceled, a full refund host the clas bursement s on-site will for other not be cov ered. DRYER D-IS IR SSEMBLY diix ting Ben o o h s le stem Troub bility Sy a t S P S E 22 SEC DELIVERY TO SECONDRY RESERVOIR Typical E RFLOW D-IS EVE 21 PRI DELIVERY TO PRIMRY ES RES RE RESERVOIR R OR RNO ERN GOVER OIR (2) VOIR RESERV 21 PURGE VLVE PRI TO DELIVERY PRIMRY RESERVOIR Be ix Com Bend Comm merc ercia rcial iall V Vehiccle Vehi Veh le Systems m LL LLC, L LLC LC,, a m membe berr of the Knorr Kno Kn rr-br r-bre rr-b -Brem -B Bre Brem Bremse se e Group. States Cove 3 red Instructor Cont act Info: Paul Jone s (775) paul.jones@b endix.com Bob Pawluk (248 ) robert.pawluk endix.com KY, OH, TN, WV John Haw ker (419) john.hawker@ CT, DE, M, ME, MD, NH, bendix.com NJ, NY, P, Martin Pyt RI, V, VT lak k (570 ) mar tin.pytlak R, CO, L, NM, OK, TX Gilberto Cor ona (210 ) gilberto.coron a@ bendix.co L, FL, G, m MS, NC, SC John Reid (352) endix.com Registra K, Z, C, HI, ID, MT, NV, OR, UT, W, WY I, IL, IN, MI, MN, MO, ND, NE, SD, WI tion is eas y. fter the confirmed class is for your site, registration com plet ed can be by pho ne ( IR option 3), by -BR KE, fax ( ) or onli ne at ll Rights 4 6 endix.com or ationbrakes.co m. Reserved. 12/2010. Printed in U.S.

130 Sometimes the Right Touch is No Touch EVERSURE The Bendix EverSure Spring Brake with No Touch Technology Innovative. Weight optimized. Corrosion resistant. Longer lasting design. BW , Bendix Spicer Foundation Brake LLC. ll Rights Reserved.

131 Typical ir Systems 100 Typical School Bus ir System Schematic with a Bendix D-9 ir Dryer Wheel Speed Sensor and Tone Ring ir Disc Brake Park Control Valve Dual Brake Valve w/ BV-85 Brake Valve ctuator Bendix BV-85 Door Interlock Kit ntilock Modulator (4 places) Quick Release Valve Stop Light Switch ntilock Electronic Controller Traction Solenoid C Relay Valve Spring Brake Control Valve Brake Chamber utomatic Slack djuster Compressor To ccessories Bendix D-9 ir Dryer Governor Safety Valve Pressure Protection Valve Reservoir Single Check Valve Front xle Reservoir Manual Drain Valve Rear xle Reservoir Low Pressure Indicator ir Pressure Gauge Drum Brake utomatic Slack djuster Wheel Speed Sensor and Tone Ring Spring Brake Chamber Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. SCHOOL BUS: Charging Primary Secondary Parking (Control) ccessories 129

132 Typical ir Systems 100 Typical Tractor System Schematic PP-5 Control Valve (for pre-trip inspection) MV-3 Control Valve TP-3DC Tractor Protection Valve Hose Couplings Control C S WS-24 Wheel Speed Sensor Stop Light Switch DB22X ir Disc Brake Bendix TCS-9000 Valve EC-60 Electronic Controller Standard 1 Premium 2 DB22X ir Disc Brake ntilock Modulator (4 places) Quick Release Valve Bendix E-8P / E-6 Brake Valve with BV-85 Brake Valve ctuator R-12 /R-14 Relay Valve QR-1C Quick Release Valve D-IS ir Dryer Low Pressure Indicator Front xle Reservoir Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber Tu-Flo 550/ Tu-Flo 750/ B-921 / B-922 ir Compressor Rear xle Reservoir To ccessories ES Drum Brake w/ utomatic Slack djuster and SB-4 Spring Brake Chamber WS-24 Wheel Speed Sensor Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. 1 Equipped with standard Bendix BS ntilock Brake System 2 Equipped with Bendix BS and Smart TC Traction Control TRUCKS ND TRUCK TRCTORS: Charging Primary Secondary Park () Parking (Control) ccessories 130

133 Typical ir Systems 100 Typical Tractor System Schematic with Bendix ESP Full Stability MV-3 Control Valve PP-5 Control Valve (for pre-trip inspection) TP-3DC Tractor Protection Valve Control C S WS-24 Wheel Speed Sensor DB22X ir Disc Brake ntilock Modulator DC-4 Double Check Valve Stop Light Switch EC-60 Electronic Controller dvanced Hose Couplings DB22X ir Disc Brake TCS-9000 Valve ntilock Modulator (4 places) TR-6 Traction Relay Valve E-8P / E-6 Brake Valve with BV-85 Brake Valve ctuator SS-60 Steering ngle Sensor YS-60 Yaw Rate & Lateral cceleration Sensor Rear xle Module (RM) with TR-6 Traction Relay Valve QR-1C Quick Release Valve D-IS ir Dryer Low Pressure Indicator Front xle Reservoir Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber Tu-Flo 550/ Tu-Flo 750 B-921 / B-922 ir Compressor Rear xle Reservoir To ccessories Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber WS-24 Wheel Speed Sensor Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. TRUCKS ND TRUCK TRCTORS: Charging Primary Secondary Park () Parking (Control) ccessories 131

134 Typical ir Systems 100 Typical Truck System Schematic WS-24 Wheel Speed Sensor DB-22X ir Disc Brake PP-DC Park Control Valve EC-60 Electronic Controller Standard 1 Premium 2 DB22X ir Disc Brake ntilock Modulator (4 places) Quick Release Valve SR-7 Spring Brake Modulating Valve E-8P / E-6 Brake Valve Relay Valve To ccessories D-9 / D-IP ir Dryer PR-3 / PR-4 Valve Safety Valve Low Pressure Indicator Front xle Reservoir Tu-Flo 550/Tu-Flo 750/ Bendix Extended B-921 / B-922 (ES) ir Compressor Drum Brake with utomatic Slack djuster and Chamber Reservoir Rear xle Reservoir WS-24 Wheel Speed Sensor Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. 1 Equipped with standard Bendix BS ntilock Brake System 2 Equipped with Bendix BS and Smart TC Traction Control TRUCKS ND TRUCK TRCTORS: Charging Primary Secondary Park () Parking (Control) ccessories 132

135 Typical ir Systems 100 Typical Truck System Schematic with Bendix ESP Full Stability WS-24 Wheel Speed Sensor WS-24 Wheel Speed Sensor DB22X ir Disc Brake PP-DC Park Control Valve EC-60 Electronic Controller dvanced DB22X ir Disc Brake ntilock Modulator (4 places) E-8P / E-6 Brake Valve TR-6 Traction Relay Valve Stop Light Switch Orifice Check Valve To ccessories SS-60 Steering ngle Sensor PR-3 / PR-4 Valve Low Pressure Indicator YS-60 Yaw Rate & Lateral cceleration Sensor TR-6 Traction Relay Valve SR-7 Spring Brake Modulating Valve D-9 / D-IP ir Dryer Safety Valve Front xle Reservoir Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber Tu-Flo 550/Tu-Flo 750/ B-921 / B-922 ir Compressor Reservoir Rear xle Reservoir Bendix Extended (ES) Drum Brake with utomatic Slack djuster and Chamber WS-24 Wheel Speed Sensor Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. TRUCKS ND TRUCK TRCTORS: Charging Primary Secondary Park () Parking (Control) ccessories 133

136 Typical ir Systems 100 Typical Coach Bus ir System Schematic D-IS Extended Purge ir Dryer B-922 ir Compressor PP-DC Control Valve To ccessories Stop Light Switch Front xle Module (FM) with Quick Release Valve ntilock Modulator (4 Places) Dual Brake Valve BV-85 Door Interlock Valve with Contol Module EC-60 Electronic Controller Premium Low Pressure Indicator Traction Solenoid Rear xle Module (RM) with R-14 Relay Valve SR-7 Spring Brake Modulating Valve Front Reservoir Rear Reservoir S-5 utomatic Slack djuster and Chamber S-5 utomatic Slack djuster and Spring Brake Chamber Notes: The color coding of the brake system schematic follows PT Recommended Practice. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. COCH: Primary & Secondary Parking Compressor Governor ccessories 134

137 Typical ir Systems 100 Typical rticulated Coach Bus ir System Schematic B-922 ir Compressor D-IS Extended Purge ir Dryer S-5 utomatic Slack djuster and Chamber To ccessories PP-DC Control Valve Rear xle Module (RM) with R-14 Relay Valve Rear Reservoir Stop Light Switch Traction Solenoid EC-60 Electronic Controller Premium Multi-Relay Valve BV-85 Door Interlock Valve with Contol Module Front xle Module (FM) with Quick Release Valve R-14 Relay Valve Rear xle Module (RM) with R-14 Relay Valve Dual Brake Valve Low Pressure Indicator ntilock Modulator (6 places) Mid Reservoir Front Reservoir S-5 utomatic Slack djuster and Spring Brake Chamber S-5 utomatic Slack djuster and Spring Brake Chamber COCH: Notes: The color coding of the brake system schematic follows PT Recommended Practice. ir disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. Primary & rticulated Circuit Secondary Parking Compressor Governor ccessories 135

138 Typical ir Systems 100 Typical Double Train 136 WS-24 Wheel Speed Sensor WS-24 Wheel Speed Sensor WS-24 Wheel Speed Sensor DB22X ir Disc Brake DB22X Disc Brake DB22X ir Disc Brake C-5 Vented Cut-Out Cock Hose Coupling SC-1 Single Check Valve R-12P Valve C-5 Vented Cut-Out Cock R-12P Valve R-12P Valve SR-5 Trailer Spring Brake Valve SC-1 Single Check Valve TBS-6 Module SC-1 Single Check Valve Brake Chamber PR-3 Valve Brake Chamber SR-5 Trailer Spring Brake Valve TBS-6 Module DC-4 Double Check Valve TBS-6 Module QR-1 Quick Release Valve PP-1 Valve QR-1 Quick Release Valve C-5 Vented Cut-Out Cock TR-3 Valve SV-4 Valve C-5 Vented Cut-Out Cock Spring Brake Chamber utomatic Slack djuster utomatic Slack djuster Spring Brake Chamber utomatic Slack djuster Brake Chamber BS Indicator Lamp WS-24 Wheel Speed Sensor BS Indicator Lamp WS-24 Wheel Speed Sensor BS Indicator Lamp WS-24 Wheel Speed Sensor Bendix Extended (ES) Drum Brake Bendix Extended (ES) Drum Brake Bendix Extended (ES) Drum Brake TRILERS: Trailer () Trailer (Control) Trailer (Park) ir disc & drum brakes combined on a single axle are shown for pictoral purposes only.

139 Typical Tractor System Typical Trailer System MV-3 Valve SL-4 Stop Light Switch TP-5 Tractor Protection Valve C C System-Guard Trailer ir Dryer DB22X ir Disc Brake ntilock Modulator TCS-9000 Valve DC-4 Double Check Valve EC-60 Electronic Controller DB22X Disc Brake S S Wheel Speed Sensor Cyclone DuraDrain Water Separator DB22X ir Disc Brake Wheel Speed Sensor ntilock Modulator (4 places) TBS TR-6 Traction Relay Brake Valve Steering xle Sensor Yaw Rate Sensor xle Module w/ TR-6 QR-1C Quick Release Valve TBS-6 Module SR-5 Trailer Spring Brake Valve Brake Chamber utomatic Slack djuster Safety Valve ir Dryer Compressor Front xle Reservoir Rear xle Reservoir PuraGuard QC Filter utomatic Slack djuster Spring Brake Chamber utomatic Slack djuster Spring Brake Chamber BS Indicator Lamp Indicates electrical connection ir disc & drum brakes combined on a single axle are shown for pictoral purposes only. TRUCKS ND TRUCK TRCTORS: TRILERS: Charging Primary Secondary Park () Parking (Control) ccessories Trailer () Trailer (Control) Trailer (Park)

140