Quick Reference Catalog

Transcription

1 Quick Reference Catalog Compressors Valves Wheel End ir Dryers Integrated Modules Electronics Vision Systems

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3 Index Product Group Page 01 Compressors & Governors Compressors Inlet Check Valve Safety Valves, Governors & Gaskets. 9, 10, 37 Inlet Regulating Valve, ir Strainers Compressor Changeover ctuators rake Chambers, Rotochambers, Spring rakes, Diaphragms, Springs, Yoke ssy ir System Components rake Valves E-2, E-3, E E-8P, E-10P, E-10PR, E-12, E-14, E E E-6, E-10, V TC-2, TC-6, TC Inversion Valves TR-2, TR Pressure Protection Valves PR-2, PR Check Valves Double Single, Right ngle Check Valves Quick Release Valves QR-L QRN-2, QR-1, QRN QR-1C, LQ-2, LQ LQ-5, P-1, P-R Control Valves PP-1, PP-2, PP PP-5, PP-7, E-Z-Grip Soft utton Cover. 26 PP-8, PP-DC RD-3, MV MV-3, TC TW-1, TW-2, TH TW-3, TW-4, TW-11, SV Relay Valves R-6, R-8, R-8P R-12, R-12P R-12DC R-14, RE-6, RE-6NC, HR Safety Valves ST-3 & ST Spring rake Valves SR-1, SR-2, SR SR-5, SR R-7 Modulating Valve Tractor Protection Valves TP-3, TP-4, TP , 39 TP-3DC Valve Changeover Product Group Page 05 Slack djusters SureStroke Indicator Manual S-5, Yoke dapters Piece Numbers Indicating & Warning Devices DS-1, DS-2, TE SL-3, SL-4, SL LP-2, LP ir Horn Kits Tubing & Fittings C-5 Cut-Out Cock, Drain Cock, DV Tubing & Tubing Clamps Tubing Inserts, Nylon Tubing Tubing Fittings Reducer ushings ir rake Hose Hose, Hose ssy., Hose Fittings & Suspension Spring Hose Couplings, Dummy Couplings ir Dryers PuraGuard D-9, F D-4, D-SP D-IP D-IS D EverFlow ir Dryer Module Trailer System-Guard Fan Clutch FD-1, FD-L, TorqueMaster FD-3 ir Conditioning Override Kits, Fan Clutch Controls Kits ntilock WS-24 Wheel Speed Sensor EC-30 Controller M-32 & M-32QR Modulator Truck, us, Coach Electronics ET-2, ET-S Safety & Comfort XVision ir Disc rake D 22X ESD utobrake Retrofit Kit SI Sales Promotions and Training Materials Order Guide Typical ir Systems W endix Commercial Vehicle Systems LLC, a member of the Knorr-remse Group ll rights reserved 3/2007 Printed in U.S.. 3

4 Compressors & Governors 01 Compressors Section I: Compressor Sizes X-2150 Compressor Tu-Flo 400 Compressor 9.5 CFM T 1250 RPM 7.25 CFM T 1250 RPM Tu-Flo 500 Compressor 12 CFM T 1250 RPM Tu-Flo 501 Compressor 12 CFM T 1250 RPM Tu-Flo 550 Compressor Tu-Flo 600 Compressor Tu-Flo 700 Compressor Tu-Flo 750 Compressor 13.2 CFM T 1250 RPM 14.5 CFM T 1250 RPM 15.5 CFM T 1250 RPM 16.5 CFM T 1250 RPM Tu-Flo 1000 Compressor Tu-Flo 1400L Compressor DuraFlo 596 Compressor -921 Compressor 24 CFM T 1250 RPM 31 CFM T 1250 RPM 27 CFM T 1250 RPM 15.8 CFM T 1250 RPM Compressor information in this catalog is divided into three (3) sections. Section I - displays various compressors in the endix product line. Section II - contains a series of charts depicting the most popular engine/compressor combinations and the appropriate mounting flange. Section III - shows compressor maintenance kit information. endix air compressors are designed to meet a wide range of vehicle needs. Several sizes and various mounting configurations are available. Compressors are available remanufactured exchange. V.M.R.S Part No. Description Cylinder Head Gasket Kit Unloader Kit Governor dapter Kit Compressor Seal Kit CT MD Seal Kit CT HD Seal Kit Series 60 Seal Kit 4

5 Compressors Compressors & Governors 01 Section II Compressors Remanufactured Exchange Compressors Tu-Flo 500 Tu-Flo 501 Tu-Flo 700** Tu-Flo 1400 Tu-Flo 550 Tu-Flo 750 Flanges Engines Compressor Compressor Compressor Compressor Compressor Compressor Caterpillar X X Caterpillar X X X X X Caterpillar X Mack 6 Cylinder X X X X X See ulletin X X PRO-01-7 for Mack c/o Caterpillar X X Mack 8 Cylinder X X X X Cummins *284718X* *286618X* RX X X NH,NTC,KT,KT X X Series Engines See ulletin PRO-01-2 Series 60 Detroit Diesel 0 Tilt X X X X Detroit Diesel 0 Tilt RX X X X X X Detroit Diesel 45 Tilt X X Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage. **Top Discharge - Cylinder Head **Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge Section III Compressor Nameplates nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) and serial number (SER. NO.). When making reference to a particular part compressor use the piece number (PC. NO.) stamped on the nameplate. The serial number is interpreted as follows: First is an alpha character ( through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month followed by the year (two digits for each). The sixth and last character represents the manufacturing plant. For example serial number H1295H indicates the product was manufactured on ugust 12, 1995 in the Huntington, Indiana facility. Model endix Piece No H1295H Serial No. Country of Manufacture Model endix Piece No Serial No. H1295H Country of Manufacture 5

6 Compressors & Governors 01 Compressors Compressor Maintenance and Kits U-7 1 /4 E-12 & F-12 X-2150 Tu-Flo 300 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Compressor Compressor Compressor Compressor Compressor Compressor Compressor NUMER OF CYLINDERS FIELD N N N N N N MINT. KIT (CT) UNLODER KIT N N N N N N GSKET SET N N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N N (4) N (5) N (3).010 O.S N N N (4) N (5) (3).020 O.S N N N (4) N (5) (3).030 O.S N (4) N (5) (3).040 O.S. N N N N N N PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N* N N N (5).010 O.S. N N N * N N N (5).020 O.S. N N * N N N (5).030 O.S. N N * N N (5).040 O.S. N N N N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N With Std. Inserts N N RX (Std.) (Std.) N N N RX (.010 O.S.) RX (.020 O.S.) STEEL CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N With Std. Inserts N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod) Standard Size N N N N N N N N(M) N(M).010 O.S N N N N N N N (M) N(M).020 O.S N N N N N N N (M) N(M).030 O.S N N N N N N N N(M).040 O.S. N N N N N N (M) PISTON, RINGS & N N N N N N N CONN. ROD KIT (services the entire compressor) CRNKSHFT N N N N N N N ERING KIT (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable 6

7 Compressors Compressors & Governors 01 Compressor Maintenance and Kits Tu-Flo 550 Tu-Flo 600 Tu-Flo 700 Tu-Flo 750 Tu-Flo 1000 Tu-Flo 1400 Compressor Compressor Compressor Compressor Compressor Compressor NUMER OF CYLINDERS FIELD N N N N N MINT. KIT (2 req d.) UNLODER KIT N N N N N N (2 req d.) (2 req d.) GSKET SET N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N (5) N N (2 req d.).010 O.S N (5) N N N (2 req d.).020 O.S N (5) N N (2 req d.).030 O.S N (5) N N (2 req d.) PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N N.010 O.S N N N N.020 O.S N N N.030 O.S N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N N With Std. Inserts N N N N N N STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted) Without Inserts (serv. 2) (serv. 2) With Std. Inserts N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted) Standard Size N N N N (serv. 2) N(M) (serv. 2).010 O.S N N N N (serv. 2) (M) (M) (serv. 2).020 O.S N N N N (serv. 2) (M) (M) (serv. 2).030 O.S N N N N (serv. 2) (serv. 2) PISTON, RINGS & (std.) N N N (std.) N N CONN. ROD KIT (.010 O.S.) (.010 O.S.) (services the (.020 O.S.) (.020 O.S.) entire compressor) (.030 O.S.) (.030 O.S.) CRNKSHFT N N N N N N ERING KIT (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable 7

8 Compressors & Governors 01 Compressors Inlet Check Valve The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the unloaded cycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger. Important: Installation of the inlet check valve assembly must be as shown in all illustrations. pplications & Kits Compressor Kit Comments Tu-Flo 300 Compressor Not available for Tu-Flo Tu-Flo 400 Compressor X-2150 Compressor Tu-Flo 500 Compressor Tu-Flo 501 Compressor Tu-Flo 550 Compressor Tu-Flo 700 Compressor Tu-Flo 750 Compressor N 300 Compressor See Illustration & Notes elow N N N N N Tu-Flo 1000 Compressor N Two kits required Tu-Flo 1400 Compressor N Two kits required Typical Multi-Cylinder Compressor Existing Inlet Fitting or ir Strainer Kit N Inlet Check Valve Kit N for X-2150 Compressor Cylinder Heads This kit can be used on cylinder heads with a plugged boss as shown here. Inlet Check Valve Kit N 8

9 ST-4 Safety Valve V.M.R.S Compressors Compressors & Governors 01 New Used in Pressure No. of Pc. No. Conjunction with Setting Thread Holes Tu-Flo 550 & psi 1/2 NPT 1 Compressor Hole Thread D-2 Governor vailable Remanufactured Exchange Maintenance Kit With High Temperature O-Rings Pc. No Maintenance Kit With Standard O-Rings N Operating cut-in and cut-out pressures are adjustable to O.E. equivalent pressures except non-adjustable V.M.R.S Reman. Pressure Exch. New Range Pc. No. Pc. No. P.S.I. Comments Non- djustable N RX N N N RX N N N RX N See Note N Non- djustable 1/8" P.T. Exhaust 1/8" P.T. Unloader (3) 1/8" P.T. Res. (3) 5" 1 Governor supplied with high temperature o-rings and waterproof cover Inlet Regulating Valve ir Strainers Outlet Flange New Pc. No N Do not use on a X-2150 Compressor. Cannot be used on a Tu-Flo 300 Compressor. ir Strainer Kit Pc. No N New Pc. No N ir Strainer Kit Pc. No N New Pc. No N Safety Valve 3/4 P.T. Turbocharger Port Kit includes air strainer & hardware. Cannot be used on a Tu-Flo 300 compressor. 9

10 Compressors 01 Changeover Kits/Modules D-2 /SV-1 Module Used in conjunction with the DuraFlo 596 Compressor. SV-1 Module Governor New D-2 /SV-1 Pc. No N N Type Standard High Temperature w/unloader hose Mounting racket Gaskets PC. NO N FOR LL TU-FLO COMPRESSORS EXCEPT TU-FLO 300 COMPRESSOR 42 Today mixture of clouds and sun. Wind: SW Tonight Rain/snow showers. Wind: WNW Wednesday Increasing clouds; snow. Wind: SSW Thursday Cloudy with showers; snow. Wind: W Friday Cloudy; snow showers. Wind: WNW Saturday reezy and milder; some sun. Wind: SW T H E W E T H E R I S U N P R E D I C T L E. G E N U I N E E N D I X I R D R Y E R S R E N Y T H I N G U T. Other companies rebuild or attempt to duplicate endix air dryers, but none pay as much attention to quality as endix. Inferior workmanship and substandard parts reduce brake performance and increase the likelihood of component failure and costly breakdowns. Only Genuine endix air dryers meet our stringent testing procedures, which have set the industry standard for nearly 30 years. nd only Genuine endix assures you the protection of our warranty plan. So you get quality and dependability you can count on. No matter what the weather. head of the curve IR-RKE endix Commercial Vehicle Systems LLC, a member of the Knorr-remse group. ll rights reserved. 10

11 Competitive Changeover Compressors 01 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Compressor Compressor Compressor Compressor CT 1W RX RX X 7N X X X FORD E1HT2875J X X X E2HT X X X E3HT2875E X X X EOHT2875N X X X IHC SERVICE 97193R X X X X R X R X X X X R X X X X R X X X X C X R X C X C X RX X X C X RX X X C X RX X X C X X X X C X C X C X C X C X X X X C X X X X C X X X X C X X X C X C X X C X C X X C X X X C X RX C X C X X X C X X X C X X X C X RX R X R X R X R X X X X R X X X X R X X X X R X X R X X X X R X X X X C X RX X X C X RX X X C X X X X C X C X C X X X X C X X X X C91(R,R) X C91(L,L) X C X C X X X X C X X X C X X C X RX C X C X X R X R X X X X R X X X X R X X X X MCK 303G X X X 303G X X X 303G X MIDLND O.E. N5084 Series X X X X N5085 Series X X X X N5098,W,W,CW, X X X X DW,EW N5303,,D,F,H,M, X X X X S,W,X N5303,C,E,G,J, X X X X N,V N5308,C,D X X X X N5308, X X X X Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Compressor Compressor Compressor Compressor N X X X X N X X X X N5310 Series X X X X N5502,,F X RX X X N5502 H RX X X N RX X X N X RX X X N5601,C,D,F,G, X K,M,P,V N5601,E,J,L,R, X S,W N5603,,C X N5603, D X N6300 Series X X X X N7002,,C,F,G,H, X K,L,M,N,P,R,S, T,V,W,X N7004,,,C,D,F X RX N7005,,,C,D,E, X X G,H,J,K,L,M,P, V,W N7006,,C X N7009C,D,E,F,G X X X N7010,,C,D,E, X X X F,N N7011,, X X X N7012, X X X N7015, X RX X NT7011 Series X X X MIDLND SERVICE KN7000(L,L) X X KN7000(R,R) X KN7010(L,L) X KN7030(L,L) X X KN7030(R,R) X KN X X KN X X X KN X RX X X KN RX X X KN X X X X KN X X X X KNX12031(R,R) X KNX12031(L,L) X KN X RX KN13050(R,T) X KN X KN13070(R,T) X KN X X X KN13100(L,T) X X X KN13100(R,T) X KN X X X KNT X X X KNT X X X KNT X RX X KNX7000(R,R) X KNX7010(L,L) X KNX7030(L,L) X X KNX7030(R,R) X KNX X X KNX X X X KNX X RX X KNX X RX X X KNX RX X X KNX X X X X KNX X X X X KNX X KNX X RX KNX13050(R,T) X KNX X KNX13070(R,T) X KNX X X X KNX13100(L,T) X X X KNX13100(R,T) X KNX X X X KNX X X X KNX X RX X KNX X X X KTX X X X R=Right, L=Left, T=Top for (Inlet, Discharge) designation 11

12 ctuators 02 Chambers rake Chambers 3/8" P.T. Inlet V.M.R.S Fully Threaded Push Rod Push Rod Standard Weatherproof w/oot rake Push New Push w/locknut Push Chamber Overall Rod Pc. No. Rod Less Yoke Rod Type Diameter Thd. w/out Yoke Length Pc. No. Length 9 5-1/4" 1/ N 12" " /8" 1/ /2" N 10-1/2" /2" 1/ " N 9" /4" 5/ /16" /2" /8" 5/ " " /4" 5/ /8" /8" /16" 5/ /2" " Rotochambers V.M.R.S Fully Threaded Push Rod Inlet Inlet P.T. varies between 1 /4" & 3 /8" depending on chamber size & diaph. type. Note: Neoprene diaphragms are available Push Rod Weatherproof w/oot & Push Roto Rubber Diaphragm Overall Push Rod Rod Type Less Nut Less Yoke Diameter Length Thd N 4-3/4" 13" 1/ /32" 11" 1/ N 5-7/8" 7-7/8" 1/ N 6-13/32" 6-7/8" 1/ N 6-15/16" 5-13/16" 1/ N 7-17/32" 9-1/16" 5/ N 8-5/32" 8-1/16" 5/ N 9-13/32" 10-15/16" 3/4-16 rake Chamber Diaphragms & Springs Clamp Ring Type Springs Diaphragms Dia. rake Diaphragm Material and Size Chamber Spring Type Rubber Neoprene Dia. Pc. No " N /32" N /64" N /32" N " N /8" N /16"

13 Chambers ctuators 02 Rotochamber Diaphragms & Springs Springs Dia. Diaphragms Rotochamber Diaphragm Material and Size Spring Type Rubber Neoprene Dia. Pc. No N /16" N 4-27/32" /16" N /32" N /16" /32" N /32" N N 8-29/32" Yoke ssemblies For rake Chambers & Rotochambers V.M.R.S D C Yoke C D ssembly End to Slot Pin Thread Pc. No. Pin Width Dia. Size N 1-3/4" 9/16" 1/2" 1/ N 1-3/4" 9/16" 1/2" 5/ N 1-3/4" 9/16" 5/8" 5/ N 1-7/8" 13/16" 3/4" 5/ N 2" 13/16" 3/4" 3/4-16 Spring rakes Fully Threaded Push Rod V.M.R.S Diaphragm Piggyback ssembly Standard Standard Piece Piece No. No. Type/ w/yoke w/o yoke Size Piggyback Diaphragm T-20/ N T-24/ N T-24/ N N T-30/30 * * *234101NN T-30/ N N T-36/ N 6.8 *Included in Piggyback Springbrake Kit Long Long Stroke Stroke Piece Piece No. No. Type/ w/yoke w/o yoke Size Piggyback Diaphragm T-24/ N T-30/ N

14 ir System Components 03 rake Valves E-2 rake Valve (asic) vailable Remanufactured Exchange Maintenance Kits Pc. No N Minor Repair Pc. No N Major Repair P.T. (4) 4-5/16" Treadle and Mounting Plate Not Furnished. If Required, Refer To Master Parts Catalog V.M.R.S Reman. Pipe Exch. New Thread Pc. No. Pc. No. () RX N 3/8" RX N 1/2" 1/2" P.T. (2) uxiliary (2) E-3 rake Valve (asic) vailable Remanufactured Exchange Maintenance Kits Pc. No N Minor Repair Pc. No N Major Repair 4-5/16" P.T. (4) Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S ux. Del Ports uxiliary Sup. Ports (2) 1/2" P.T. Ports (2) Reman. Pipe uxi- Exch. New Thread liary Pc. No. Pc. No. () Ports RX N 1/2" NONE RX /2" 2-1/4" E-5 rake Valve (asic) vailable Remanufactured Exchange 3-29/32" 2-1/2" Exhaust Maintenance Kits Pc. No N Minor Repair Pc. No N Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S (5) (2) 3-5/8" 3/8" P.T. 1/8" P.T. 1/2" P.T. ottom View Mtg. Stud or Hole 1/2" P.T. New Pc. No N 14

15 rake Valves ir System Components 03 New Replaces E-8P E-12 rake Valve rake Valve Comments , Lower ody Rotated Lower ody Rotated , /2 NPT Exhaust E-8P rake Valve E-10P rake Valve New E-10P rake Valve Replaces E-15 rake Valve E-10P asic rake Valve New Replaces E-10P E-15R rake Valve rake Valve E-10PR rake Valve E-12 & E-15 Dual rake Valves Maintenance Kit Pc. No Minor Primary (2) Primary (2) V.M.R.S Secondary (2) 5.17 Exhaust Secondary (2) E-14 Dual rake Valve (asic) Maintenance Kit Pc. No Minor Secondary Exhaust 5.17 V.M.R.S Primary New Pc. No. Comments Exhaust Port Threaded Used with Manifold Primary Secondary 15

16 ir System Components 03 rake Valves E-7 Dual rake Valve (asic) vailable Remanufactured Exchange Maintenance Kits Pc. No N Minor Repair Pc. No Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S Mtg. Studs Reman. Port Thread Sizes in Positions Stud Stud Exch. New & Locations N, O P Length Thread Pc. No. Pc. No. C D E F G H J K L M bove Q Size No No No No RX N Thd Thd Thd Thd 1/4 1/4 No RX /2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2 3/ RX 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4 3/ RX N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No *287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16 3/8-16 *288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No Ford asic Valve Kit: INCLUDES SIC VLVE & 10 SELING RINGS E F G H Right Side View 1/8" P.T. N D Q 4-23/64" Rear View Left Side View 1/2" P.T. Exhaust O C P 5-1/16" J K L M * EXHUST PORT CONTINS DIPHRGM 16

17 rake Valves ir System Components 03 E-6 Dual rake Valve (asic) vailable Remanufactured Exchange Maintenance Kits Pc. No N Minor Repair Pc. No N Major Repair 5-5/8" 3/8" P.T. #1 Reservoir (2) Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S /8" P.T. #1 (2) 3/8" P.T. #2 (2) Exhaust 3/8" P.T. #2 Reservoir (2) Reman. Exch. Pc. No RX New Pc. No N E-10 Dual rake Valves (asic) Maintenance Kit Pc. No /16" Treadle and Mounting Plate Not Furnished. If Required, Refer to Master Parts Catalog. V.M.R.S /8" P.T. #1 (2) 3/8" P.T. #2 Reservoir (2) Exhaust 3/8" P.T. #1 Reservoir (2) 3/8" P.T. #2 (2) Reman Exch. Pc. No RX New Pc. No N V-85 rake Valve ctuator New Pc. No. Comments Push to connect fittings NPT Ports E-6 /E-10 rake Valve V-85 rake Valve 17

18 ir System Components 03 rake Valves TC-2 rake Valve (asic) vailable Remanufactured Exchange Maintenance Kit Pc. No /8"-16 Thd. Screw Lock Washer Clamp (not included) Handle - Not Furnished. If Required Refer To Master Parts Catalog. C V.M.R.S Grad. Reman. Range Final Exch. New Pressure Thd./Drill Pc. No. Pc. No. (p.s.i.) Pressure (p.s.i.) Depth C RX N 5-80 Reservoir Reservoir 1.25 Through Through.09 Top View ottom View 1/4 " P.T. Exhaust TC-6 rake Valve Maintenance Kit Pc. No Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S /32" Final New Handle Pressure Pc. No. inches (p.s.i.) Self Returning N N N N Exhaust TC-7 rake Valve Maintenance Kit Pc. No Handle and Mounting racket Not Furnished. If Required Refer To Master Parts Catalog. 4-5/32" V.M.R.S Final New Handle Pc. No. Remarks Travel Pressure Ports* Positioning 71 CW Reservoir 1/4 PT N Self returning 71 CW Reservoir 1/4 PT Positioning 50 CW 80 psi 1/4 PT N Self returning 50 CW 80 psi 1/4 PT Positioning 71 CW Reservoir 3/8 PTC Self returning 71 CW Reservoir 3/8 PTC *PTC - Push To Connect ottom View Exhaust 18

19 Inversion Valves ir System Components 03 TR-2 Inversion Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S Reman. Exch. New Pc. No. Pc. No. 4-5/8" RX N NOTE: With 125 P.S.I. supply pressure valve must begin to exhaust at 65 P.S.I. nominal ascending control (2) Control pressure. Valve must deliver full (3) supply pressure with 40 P.S.I. nominal descending control pressure. Exhaust 1-1/2" TR-3 Inversion Valve vailable Remanufactured Exchange V.M.R.S NOTE: With common control & supply pressure inlet opens at P.S.I. descending pressure and exhaust opens at P.S.I. ascending pressure. 1/8" P.T. Control 2-7/8" Reman. Exch. New Pc. No. Pc. No. PSI PSI N RX N RX N *101450RX* *101450N* *Special Duty-us pplication 9/32" Mtg Holes (2) 1-7/32" ir rake Training from the ir rake Experts endix offers a four part computer-animated training video series entitled ir rake Systems. This complete training package contains one four part video and five workbooks featuring endix air brake components and related vehicle systems. Informative and easy to understand video and workbooks The video program teaches the entire air brake system in a building block format: Part 1 presents the air generation system Part 2 the service brake system Part 3 the emergency and parking brake system Part 4 the tractor equipment and complete trailer system Each program is approximately 20 minutes and details air brake system components from tractor to trailer - along with their operation. Computer animation makes this video easy to understand pistons move, crankshafts rotate, and air changes color when pressure changes. The workbook, which contains illustrations, system schematics, and questions and answers for immediate viewer feedback are also part of this training package. Order piece number W

20 ir System Components 03 Pressure Protection Valves PR-2 Pressure Protection Valve V.M.R.S With djustable Pressure Setting. Lead Seal Nominal Reman. Closing Exch. New Pressure Pc. No. Pc. No. P.S.I. Comments RX N RX N N RX N N N 65 w/lockwire N 50 w/lockwire N 60 w/lockwire 1-1/4" Lock Wire 3-15/32" PR-4 Pressure Protection Valve Maintenance Kit (Note: Not for use with N) V.M.R.S Fixed Pressure Setting. Reman. Nominal & Exch. New Closing Pc. No. Pc. No. Pressure Ports RX N 85 P.S.I. 1/ RX N 70 P.S.I. 1/4 *103976RX* *103976N* 45 P.S.I. 1/2 *For use in aftercooler or air dryer installations where the compressor inlet is turbocharged. See Product ulletin PRO for installation instructions. Maint. Kit may not be used. 1-7/16" 3-13/16" Double Check Valves D V.M.R.S C C New Pipe Thread Dimensions Pc. No. C N 3/8" 3/8" 3/8" N 1/4" 1/4" 1/4" New Pipe Thread Dimensions Pc. No. C D N 1/4" 1/4" 1/2" 1/4" N 3/8" 3/8" 1/2" 1/4" N 1/4" 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" 3/8" 20

21 Check Valves ir System Components 03 Single Check Valves SC-3 valves replace both the SC-1 and SC-2 valves V.M.R.S Inlet Outlet Single Check Valve: Female inlet Female outlet New Pc. No. 1/4" 1/4" /2" 1/2" /4" 3/4" Inlet Outlet Single Check Valve: Female inlet Male outlet New Pc. No. 1/4" 1/8" /4" 1/4" /8" 3/8" /2" 1/2" Inlet Single Check Valve: Female inlet Male outlet New Pc. No. 1/2" 1/2" Outlet QR-L Inline Quick Release Valve Exhaust V.M.R.S /2" P.T. 1/2" P.T. New Pc. No. Description Frame or racket Mount Direct Mount Direct Mount 1-1/8" UNS Exhaust 1/2" P.T. 3/8" P.T. Frame or racket Mount 21

22 ir System Components 03 Quick Release Valves QRN-2 Quick Release Valve The QRN-2 quick release valve is a lightweight, nonmetallic quick release valve. port: 1/2" or 3/8" V.M.R.S " New Crack Pc. No. Port Press. Ports /8" NPT 0 PSI 3/8" NPT /2" NPT 0 PSI 3/8" NPT /2" P.T.C. 0 PSI 1/2" P.T.C. Piece Number, Date Code, and T.M.C. Identifications Stamped Here ody P.T.C. - Push-to-connect fittings Exhaust Cover QR-1 Quick Release Valve vailable Remanufactured Exchange Use maintenance kit piece no to convert 0 PSI crack pressure valves to 1 PSI V.M.R.S Reman. Exch. New Port P.T. Size Crack Pc. No. Pc. No. Press. Comment RX N 1/4" 3/8" 0 PSI RX N 1/4" 1/2" 0 PSI RX N 3/8" 3/8" 0 PSI RX N 3/8" 1/2" 0 PSI RX N 1/4" 1/4" 0 PSI *288251RX* *288251N* 3/8" 3/8" 0 PSI RX N 3/8" 1/2" 5-8 PSI N 3/8" 3/8" PSI RX N 1/4" 3/8" 1 PSI max w/insert RX N 3/8" 3/8" 1 PSI max w/insert 11/32" Dia Mtg Holes 1-1/2" Exhaust Unthreaded 3-1/4" (2) 2-1/2" *3/8" P.T. Exhaust Port QRN Quick Release Valve Maintenance Kit /32" Dia. Mtg. Holes 1-1/2" V.M.R.S Port Sizes New Crack Pc. No. Press Mtg /2" 3/8" 1 PSI Max.34 holes /8" 3/8" 1 PSI Max.34 holes /8" 3/8" 5-8 PSI.34 holes /8" 3/8" 1 PSI Max.34 x.75 slots /8 3/ PSI.34 x.75 slots /8" 3/8" PSI.34 x.75 slots /2" 3/8" 5-8 PSI.34 holes /2" 3/8" PSI.34 x.75 slots /2" 3/8" PSI.34 x.75 slots /2" 3/8" PSI (2) Exhaust Unthreaded 2-1/4" 22

23 Quick Release Valves ir System Components 03 QR-1C Quick Release Valve vailable Remanufactured Exchange Unless noted otherwise, crack pressure is 0 PSI Use maintenance kit piece no to convert 0 PSI crack pressure valves to 1 PSI 1-1/2" alance V.M.R.S /32" Dia. Mtg. Holes 2-11/16" Reman. Exch. New Exhaust Pc. No. Pc. No. P.T. Size P.T. Size Comments RX N 1/4" RX N 3/8" N 3/8" 1/2" w/silencer /8" 1 psi max differential (2) Exhaust P.T. LQ-2 Limiting and Quick Release Valve vailable Remanufactured Exchange P.T. 1-1/2" 19/32" Dia Mtg. Holes Maintenance Kit N V.M.R.S Control 3-19/32" Reman. C Exch. New Pipe Pipe Pipe Pc. No. Pc. No. Thread Thread Thread P.T. (2) RX N 3/8" 3/8" RX N 1/2" 1/4" RX N 3/8" 1/4" RX N 3/8" 3/8" 3/8" C P.T. Exhaust LQ-4 Front xle Ratio Valve vailable Remanufactured Exchange 1-1/2" Maintenance Kit N 19/32" Dia Mtg Holes 3/8" P.T. V.M.R.S Reman. Nominal Nominal Exch. New Hold Off Equalizing Pc. No. Pc. No. Pressure Pressure RX N RX N RX N Exhaust 3/8" P.T. 4-5/16" 23

24 ir System Components 03 Limiting & Proportioning Valves LQ-5 obtail Limiting Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /8" P.T. 1-1/2" 1/8" P.T. Control Piece No. Reman. Exch. New Pc. No. Pc. No RX /8" P.T. Exhaust P-1 ir rake Proportioning Valve P-1 ir rake Proportioning Valve Front Maintenance Kit P-1 ir rake Proportioning Valve Rear Maintenance Kit V.M.R.S Caution: The P-1 front air brake proportioning valve & P-1 rear air brake proportioning valve are similar in appearance but are NOT interchangeable. Note identification tag located 3/8" P.T. 1-1/2" Front Nominal Nominal Hold Off Equalizing New Press Pressure Pc. No. (P.S.I.) (P.S.I.) N 4 50 V.M.R.S /8" P.T. Control 3/8" P.T. Exhaust Piece No. Rear Nominal Nominal Inshot Equalizing New Pressure Pressure Pc. No. (P.S.I.) (P.S.I.) Field Installation Kit (vehicles with front axle limiting) P-R1 obtail rake Proportioning Relay Valve Maintenance Kit Universal Mounting racket N furnished with Exchange Valve 5-13/32" 1/8" P.T. Control Exhaust V.M.R.S Reman. Exch. New Crack Pc. No. Pc. No. Pressure RX N RX N 5.5 3/8" P.T. 1/2" P.T. 24

25 Control Valves ir System Components 03 PP-1 Control Valve vailable Remanufactured Exchange Maintenance Kit N utton and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for utton or Dial Plate Pc. No. V.M.R.S P.T. (2) Reman. utomatic Exch. New Release Pc. No. Pc. No. Pressure P.T RX N 20 PSI 1/8" RX N 40 PSI 1/8" RX N 1/8" *281587RX* * 40 PSI 1/8" RX N 60 PSI 1/8" RX N 30 PSI 1/4" RX N 40 PSI 1/4" *Remote controlled 1/8" P.T. (1) 3-19/32" PP-2 Control Valve (Pressure alanced) vailable Remanufactured Exchange Maintenance Kit N utton and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for utton or Dial Plate Pc. No. 1/8" P.T. (1) V.M.R.S /8" Reman. utomatic Exch. New Release Pc. No. Pc. No. Pressure RX N 40 PSI 1/8" P.T. rk. Vlv. (1) 1/8" P.T. (2) PP-3 Control Valve (utomatic Tripper) vailable Remanufactured Exchange Maintenance Kit N utton and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for utton or Dial Plate Pc. No. 1/8" P.T. 1/8" P.T. V.M.R.S Reman. Exch. New Pc. No. Pc. No. P.T. *279787RX * * None RX N None RX /8" *289512RX* * 1/8" Tripper Exhausts at 30 P.S.I. & Charges above 50 P.S.I. Plunger Trips at 40 P.S.I. and Charges Manually. *Remote Controlled Mtg. Nut Furnished P.T. 4-5/8" 25

26 ir System Components 03 Control Valves PP-5 Control Valve (With Pilot ir Release) Maintenance Kit utton is Furnished with Valve Pc. No N Refer to Master Parts Catalog for utton Pc. No. V.M.R.S /8" P.T. 1/8" P.T. (2) 4-3/8" New Pc. No N N utomatic Release Pressure 40 PSI Manual 1/8" P.T. Pilot ir Inlet PP-7 Trailer Valve vailable Remanufactured Exchange Maintenance Kit utton and Mtg. Nut not furnished with Exchange Valve. Refer to Master Parts Catalog for utton or Dial Plate Pc. No. 1/8" P.T. V.M.R.S Reman. Threaded Exch. New Exhaust Pc. No. Pc. No. Port RX N X 1/4" *288242RX* *288242* utomatic Release Pressure 40 PSI Exhaust 1/8" P.T. Control 4-25/32" * Remote Controlled E-Z-Grip Soft utton Cover Fits Pc. No. Valve PP-DC Control Valve PP-1 Control Valve utton not included 26

27 Control Valves ir System Components 03 PP-8 Control Valve vailable Remanufactured Exchange utton and Mtg. Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for utton or Dial Plate Pc. No. 3-27/32" V.M.R.S Reman. Exch. New Pc. No. Pc. No. P.T RX N 1/8" RX N 1/4" 1/8" P.T. 1/8" P.T. Exhaust P.T. (2) PP-DC Control Valve Maintenance Kit Mounting Hole Exhaust V.M.R.S Cover View 2 utton Mounting Hole Cover View 1 utton 3.00" utton Cover View " 2.54" New Cover Mounting Port Pc. No. View Hole Type " DI /4-20 THD " DI. Push-to-connect ( 3 /8" O.D. Tubing) Push-to-connect ( 3 /8" O.D. Tubing) Push-to-connect ( 3 /8" O.D. Tubing) " DI. 1 /4"-18 N.P.T /4-20 THD. 1 /4"-18 N.P.T M-6 Push-to-connect ( 3 /8" O.D. Tubing) Mtg. Hole Cover View 3 Mounting Hole Cover View 2 utton Exhaust 27

28 ir System Components 03 Control Valves RD-3 Push Type Control Valve vailable Remanufactured Exchange Maintenance Kit N utton not furnished with Exchange Valve, Roll Pin Furnished Refer to Master Parts Catalog for utton or Dial Plate Pc. No. 1/8" P.T. (1) 1/8" P.T. (2) 1/4"-28 Thd. V.M.R.S /32" New Pc. No. Comments N See View 1 Exhaust View 1 MV-2 Control Module uttons are not supplied with Spool Inserts. Refer to Master Parts Catalog for utton Pc. Nos. Maintenance kit for dual circuit supply valve is Pc. No V.M.R.S /8" 4-3/16" Gasket /64" New Mounting Pc. No. Hole N 1/4" UNTHREDED N 1/4-20 THD N #10-24 THD. Valve Spool ssy Valve Spool ssy Valve Valve Mounting Hole (4) 28

29 Control Valves ir System Components 03 MV-3 Control Module Maintenance Kit (old style) or (new style) Shuttle Kit (old style) or (new style) (See check valve material to determine kit piece numbers) V.M.R.S uxiliary Port Trailer Secondary Tractor New Mtg. Plate Mtg. Hole ux. Port Pc. No. Replaces Figure Dia./Thd. Thd. (NPT) Comments Push-in Fittings-3/ /4-20 Push-in Fittings-3/ M6 x 1-6H / / / M6 x 1-6H 1/ # / M6 x 1-6H 1/8-27 Check Valve Surface Material Plastic - Old Style luminum New Style 4.21 Mtg. Hole 3.00 Fig Mtg. Hole Exhaust Port Primary Tractor 1.50 Fig. 2 Mtg. Hole 2.25 Fig. 3 uxiliary Port Trailer Secondary Push-in fittings shown in bottom view. TC-4 Modulating Control Valve (With Lever Latch) vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. Locking utton V.M.R.S Reman. Locking Exch. New utton Pressure Pc. No. Pc. No. Position P.S.I. Comments RX N LEFT N LEFT Includes Dial Plate 1/8" P.T. (2) 1/8" P.T. 1/8" P.T. Exhaust (2) 3-1/16" 29

30 ir System Components 03 TW-1 Control Valve vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. Control Valves Lever V.M.R.S Reman. Lever Exch. New Mat l and Pc. No. Pc. No. Finish RX N Zinc-Chrome RX N Steel-Chrome RX N Nylon-lack 1/8" P.T. (2) 2-1/2" 1/8" P.T. TW-2 & TH-3 Control Valve (TW-2 Control Valve Two Lever Positions) (TH-3 Control Valve Three Lever Positions) vailable Remanufactured Exchange Maintenance Kit Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. 2-5/8" New New TW-2 TH-3 Control Control Valve Valve Pc. No. Pc. No. Lever N N Centering N Positioning 1/8" P.T. (1 or 2) 1/8" P.T. (2) 30

31 Control Valves ir System Components 03 TW-3 Control Valve vailable Remanufactured Exchange Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. Lever V.M.R.S Reman. Exch. New Lever Pc. No. Pc. No. Mat l. *225892RX* *225892N* *228762RX* *228762N* ZINC STEEL RX N STEEL * Vacuum Control 3" (2) TW-4 Control Valve vailable Remanufactured Exchange Refer to Master Parts Catalog for utton Pc. No. V.M.R.S New Pc. No N 1/8" P.T. (2) 2-1/2" 3-1/8" 1/8" P.T. TW-11 Control Valve Used in conjunction with the HR-1 Hydraulic Relay Valve. 1/8" P.T. Exhaust New Pc. No. Configuration Fig Fig. Fig. Fig. 1/8" P.T. 1/8" P.T. (2) SV-1 Synchronizing Valve Control 1/8" P.T. Exhaust New Pc. No. PSI PSI N N N With Common Control & Pressure, Inlet Opens at and Exhaust Opens at 2-7/8" 1-7/32" 31

32 ir System Components 03 Relay Valves R-6 Relay Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S P.T. ottom View C P.T. 4-5/8" New Degrees Reman. Relay Exch. Valve Port C Mtg. Pc. No. Pc. No. ngle P.T. P.T. Flange N 180 3/8" 2 Hole RX N 180 3/4" 3/8" 2 Hole RX /2" 2 Hole RX *280651N* 180 3/4" 3/8" 2 Hole RX N 270 3/8" 3/8" 4 Hole *Pipe Plugs & Gasket ttached Crack Pressure 2 P.S.I. Top View 3/8" P.T. (4) Exhaust 3-11/16" R-8 Relay Valve vailable Remanufactured Exchange Maintenance Kit N 1/8" P.T. alance Port Located Under Exhaust Cover Exhaust Cover V.M.R.S /16" 3/4" P.T. 1/2" P.T. Reman. Port Exch. New Location Pc. No. Pc. No. (Degree) Comments RX N 90 *286371RX* *286371N* 90 *287260RX* *287260N* RX N RX Waterproof 5-13/16" 3/4" P.T. 1/2" P.T. *No Exhaust Cover ottom View R-8P Relay Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" P.T. 1/2" P.T. Reman. Exch. New Pc. No. Pc. No. Comments RX N /16" 5-13/16" 3/4" P.T. ottom View 3/8" P.T. 1/2" P.T.

33 Relay Valves ir System Components 03 R-12 Relay Valves vailable Remanufactured Exchange ll Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting racket as indicated. V.M.R.S /8" (1) Vertical Ports Reman. Crack Exch. New Pressure Port Size Maint. Mounting Pc. No. Pc. No. (P.S.I.) (P.T.) Kit racket X / N N / N N RX N 4 1/ N N RX / N N RX 5.5 3/ N N * / N N Horizontal Ports Reman. Crack Exch. New Pressure Port Size Maint. Mounting Pc. No. Pc. No. (P.S.I.) (P.T.) Kit racket (P.T.) / N N 1/ / N N 1/ / N 1/ RX N 4 3/ N N 1/ RX 7.5 3/ N N 1/ / N N/ 1/ / N 1/2 *800366* 5.5 1/ N 3/8 * / N 1/2 *Self draining piston R-12 Relay Valve Vert. (2) & Horizontal Ports 2-1/16" 3-3/4" Universal Mounting racket 1/2" (1) 3-7/8" P.T. (2) R-12 Relay Valve (Vertical Ports) R-12 Relay Valve (Horizontal Ports) P.T. (4) (1) P.T. (2) Crack New Pressure Port Size Maint. Mounting Pc. No. (P.S.I.) (P.T.) Kit racket / N N / N N / N N** / N N** / N N/ / N N / N N/ / N N / N N/ 3-7/8" P.T. (2) 3/8" (2) **Mounting bracket N includes two 5/16" mounting studs. 1/2" (2) R-12P Pilot Relay Valve vailable Remanufactured Exchange Universal Mounting racket included Field Maintenance Kit ody Cover 1/4" Control V.M.R.S New Reman. Exch. Pc. No. Pc. No X 1/2" (2) 3/8" (4) 33

34 ir System Components 03 Relay Valves R-12DC Relay Valve with iased Double Check Secondary Control Port R-12DC Relay Valve with 2 Horizontal Ports racket New Crack Ports Ports Pc. No. Pc. No. Pressure NPT NPT (Included) /2 1/ N /2 1/ N /2 1/ N Ports (2) Horizontal Ports (2) R-12DC Relay Valve with 2 Horizontal and 2 Vertical Ports Horizontal Vertical racket New Crack Pc. No. Pc. No. Pressure Ports NPT Ports NPT (Included) /2 3/8 none (1) /2 3/8 3/8" Tube Fitting /2 3/ N Horizontal Ports (2) 1/2" NPT Ports (2) Vertical Ports (2) (1) Piece number R-12DC Relay Valve with 4 Vertical Ports Vertical racket New Crack Pc. No. Pc. No. Pressure Ports (NPT) (Included) / N / N Secondary Control Port Port (1) Vertical Ports (4) Mounting racket Pc. No N Mounting racket Pc. No N Mounting racket Pc. No N 34

35 Relay & Safety Valves ir System Components 03 R-14 Relay Valve vailable Remanufactured Exchange Field Maintenance Kit for R-12 & R-14 Relay Valves is Pc. No N ll Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting racket Pc. No N. V.M.R.S Exhaust Cover 1/8" P.T. alance Port (eneath Exh. Cover) Exhaust Cover 1/8" P.T. alance Port (eneath Exh. Cover) (1) Reman. Crack Exch. New Press. Pc. No Pc. No. PSI Horizontal Ports RX N 4 3/ RX N 5.5 3/ X / / RX /2 Vertical Ports RX N 4 1/ / /2 Vertical & Horizontal Ports* /2 * ports (2) 3/8 & (2) 1/2 1/2" P.T. (1) 1/2" P.T. (4) R-14 Relay Valve (Vertical Ports) (1) 4-7/16" 1/2" P.T. (2) R-14 Relay Valve (Horizontal Ports) 3/4" P.T. (2) 4-7/16" RE-6 & RE-6NC Relay Emergency Valves vailable Remanufactured Exchange Maintenance Kits: Complete Valve Insert Only 5-5/64" V.M.R.S Reman. Exch. P.T. Pc. No. Pc. No. Valve X RE-6 Relay Emergency Valve 3/8" X RE-6 Relay Emergency Valve 1/4" RE-6NC Relay Emergency Valve 1/4 3/4" P.T. 3/8" P.T. (2) The RE-6NC relay emergency valve must be used in conjunction with a PR-3 reservoir control valve. P.T. (2) Emergency HR-1 Hydraulic Relay Valve V.M.R.S /32" 7/8" UNF Exhaust 7/8" UNF Port Pc. No. Vehicles Ford, Navistar 5-9/32" 7/16" UNF Control Port 9/16" UNF 7/16" UNF Push Pull 7/16" UNF Reservoir Port P.T. 35

36 ir System Components 03 SR-1 Spring rake Valve vailable Remanufactured Exchange Maintenance Kit: Spring rake Valves 4-5/8" V.M.R.S /16" Reman. New Cust. Reservoir Exch. Pc. No. Pc. No. Ident. Trip Press RX N NONE 55 PSI RX N IHC C92 30 PSI Res. No. 1 Control SR-2 Trailer Spring rake Valve vailable Remanufactured Exchange Maintenance Kit Serv. Res. (2) V.M.R.S Reman. New Exch. Pc. No. Pc. No. P.T. *287376RX* *287376N* 3/4" RX N 3/4" RX N 1/2" *Does not have trailer service port for anti-compound Male P.T. Res. Conn. (1) 3/8" P.T. (4) Trailer 5-17/32" Trailer SR-4 Trailer Spring rake Valve vailable Remanufactured Exchange Maintenance Kit PR-3 Reservoir Control Valve Replacement N Male P.T. Res. Conn. (1) V.M.R.S /4" Reman. New Exch. Pc. No. Pc. No. P.T RX N 3/4" X /2" Reservoir Charging (2) 3/8" P.T. (4) Trailer Trailer SR-4 New Configuration Trailer Spring rake Valve Maintenance Kit /4" Res. Charging V.M.R.S Trailer SR-4 SR-5 Trailer Spring Trailer Spring rake Valve rake Valve Svc. New Pc. No. Svc. New Pc. No. Comments N /4" NPT with anticompounding /2" NPT with anticompounding 36 Male P.T. Res. Conn. 3/8" P.T. (4) Trailer

37 Spring rake Valves ir System Components 03 SR-5 Trailer Spring rake Valve Maintenance Kit V.M.R.S /4 P.T. / Spring rake Reservoir 1/4 P.T. SR-5 Trailer Spring rake Valve Identification Hole Reman. New Exch. Pc. No. Pc. No. Male P.T. Comments X /4" With nti-compounding X /4" X /2" With nti-compounding X /2" Reservoir Mounting 3/8 P.T. (4) 1/4 P.T. Trailer Exhaust 1/4 P.T. Trailer SR-7 Valves New Mounting Stud Control Port alance Port Pc. No. Thd. Length (in.) Size Fitting Size Fitting /8" /4" NPT 1/4" NPT /8" /8" PTC Straight 3/8" PTC Straight /8" /8" PTC 90 3/8" PTC Straight M /8" PTC 90 3/8" PTC 90 Mounting Studs (2) Control Port Shown with NPT port 1/4" NPT Park Control Port alance Port Shown with Push-to- Connect (PTC) fitting Exhaust 3/8" NPT 1/2" NPT Port 3/8" NPT ST-3 & ST-4 Safety Valves V.M.R.S Thread ST-4 Safety Valve Hole ST-4 Safety Valve Used in Pressure No. of Pc. No. Conjunction with Setting Thread Holes psi 1/2-14 NPT psi 1/2-14 NPT psi 1/4-18 NPT Dryer Reservoir Module 150 psi 1/4-18 NPT psi 3/4-16 UNF psi M16 x 1.5-6H psi 7/8-14 UNF-2 2 P.T. ST-3 Safety Valve ST-3 Safety Valve Pressure Pc. No. P.T. Setting /4 150 P.S.I /8 150 P.S.I /4 175 P.S.I /4 75 P.S.I. 37

38 ir System Components 03 Tractor Protection Valves R-7 Modulating Valve vailable Remanufactured Exchange Maintenance Kit /8" P.T. V.M.R.S /32" Reman. Spring rake Exch. New Release Pc. No. Pc. No. Pressure P.S.I RX N 95 1/4" Control alance Port Ports (2) 3/8" P.T. TP-3DC Tractor Protection Valve Maintenance Kit V.M.R.S Tractor Control (Primary) 3/8" P.T. Tractor Control (Secondary) 3/8" P.T. New Pc. No Stop Light Switch Tractor Trailer Control (Primary) 1/2" P.T. Trailer (Primary) 1/2" P.T. Mounting Holes uxiliary TP-3 Tractor Protection Valve vailable Remanufactured Exchange Maintenance Kit N Tractor Emergency P.T. Trailer Emergency V.M.R.S Reman. New Exch. Pc. No. Pc. No. P.T. P.T RX N 1/2" 1/2" X 3/8" 3/8" N 1/2" 4-3/4" 3/8" P.T. Tractor P.T. Trailer TP-3 Tractor Protection Valve is used with PP-3 Control Valve or PP-7 Trailer Valve 38

39 Valve Changeover ir System Components 03 TP-4 Tractor Protection Valve Formerly VM-1 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit /8" P.T. No /4" Trailer Emergency Stop Light Switch V.M.R.S Reman. Exch. Pc. No RX New Pc. No N 3/8" P.T. No. 2 Stop Light Switch Trailer Emergency 3-7/8" 3 Sealing O-Rings Pc. No Included with Valve Tractor TP-5 Tractor Protection Valve Formerly VM-2 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit /8" P.T. Serv. Rear 5-11/16" V.M.R.S Reman. Exch. Pc. No RX New Pc. No N *289253N* Stop Light Switch 1/2" P.T. Trlr. Emerg. 4-3/16" *Use N when a Trailer Control (Hand Valve) such as the TC-2 rake Valve is not connected to the Trailer Control Port of the TP-5 Tractor Protection Valve. 3/8" P.T. Trlr. Serv. & Emerg. (Rear) 3/8" P.T. Trlr. Control 1/2" P.T. Trlr. Serv. Exhaust 39

40 ir System Components 03 Valve Changeover Valve Changeover Type/Pc. No. endix Reman. endix Exch. Replacement R-1 Valve RX R-1C Valve RX R-5 Valve RX, RX R-6 Valve RX, RX R-8 Valve RX R-12 Valve RX R-12H Valve RX R-14 Valve RX R-14H Valve RX RE-6 Valve RX SR-1 Valve RX SR-2 Valve RX SR-4 Valve RX Type/Pc. No. endix Reman. erg Exch. Replacement RX RX RX, RX RX, RX RX, RX RX, RX RX RX & RX RX, X RX RX Kelsey Hayes RX RX Type/Pc. No. endix Reman. Midland Exch. Replacement RX, X RX, X RX, X RX, X KN RX, X KN RX KN RX KN RX KN RX KN RX Sealco RX, RX RX Wagner RX, RX RX, RX RX, X RX, X RX, X RX, X RX, X Slack djusters 05 SureStroke Indicator Clevis Pin Clevis Pin Style Clamp Pin Style Piece Stroke/ Chamber Clevis Comments No. Travel Sizes* Pin Dia. Power Units PU " Type 16, 20 & 24 1/2" PU " Type 30, 16L, 20L & 24L 1/2" PU " Type 24L & 30L 1/2" PU175CP 1.75" Type 16, 20 & 24 Clamp Pin PU200CP 2.00" Type 30 Clamp Pin PU250CP 2.50" Type 24L & 30L Clamp Pin Piece Stroke/ Chamber Clevis Comments No. Travel Sizes* Pin Dia. Trailer TL " Type 30 1/2" TL " Type 30L 1/2" TL200CP 2.00" Type 30 Clamp Pin TL250CP 2.50" Type 30L Clamp Pin *L denotes long stroke 40

41 Manual Slack djusters Slack djusters 05 Straight rm V.M.R.S (FRONT) (RER) Selecting Slack djuster 1. Determine if straight or offset arm. If offset determine if RH or LH is needed. 2. Identify spline size (diameter and number of teeth). 3. Select model needed. 4. Determine the arm hole used (if slack contains more than one). 5. Identify bushing diameter. SE New Torque rm Length (In.) ushing Lube Fitting Pc. No. Rating-lbs Spline Teeth C Dia. Fitting Direction , /4" Straight Straight , N 26, N 26, , /2" Straight Straight N 30, N 30, N 30, N 26, Deg. Left N 26, Straight Straight N 30, /2" Deg. Down N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , Straight Straight N 26, /2" Straight Straight N 26, Straight Straight N 30, Straight Straight N 26, Straight Straight , Straight Straight N 26, /2" Deg. Right N 26, Deg. Right N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , /8" Straight Straight ushing Diameter C Spline Lube Fitting Offset rm Left Hand (LH) Shown Right Hand (RH) Opposite Offset ushing Diameter SE New Torque rm Length (In.) ushing Lube Pc. No. Rating-lbs Spline Teeth C Dia. Fitting Offset Handed RH LH N 26, /4" Straight RH LH RH LH N 5.25 RH N 5.25 LH N 26, /2" Straight RH N LH RH LH RH LH LH , / Straight 1.5 RH N 7.0 LH N RH N LH N RH N LH N 5.5 LH N 20, / Straight 1.5 RH RH LH Lube Fitting C Spline 41

42 Slack djusters 05 utomatic Slack djusters S-5 utomatic Slack djuster V.M.R.S (FRONT) (RER) dapter Thread Size S-5 utomatic Slack djuster Maintenance Kits Kit Pc. No. Description /2" dapter Kit - Quick Connect N 5 /8" dapter Kit - Quick Connect Quick Connect Yoke Kit (Straight) Quick Connect Yoke Kit (Offset) Easy-On Yoke Kit (Straight) Easy-On Yoke Kit (Offset) Refer to Parts Catalog for Kit Contents The most commonly used adapter is supplied with the slack adjuster. Other adapters may be purchased separately. Offset rm Length Spline Size S-5 utomatic Slack djuster Exterior ll offset slack adjusters are provided as shown. If the opposite offset is needed remove the yoke and rotate 180. Straight Standard dapter Extended dapter 25/32" 1-9/32" New Pc. No N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF New Pc. No N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF 42

43 Pc. Numbers Slack djusters 05 S-5 dapter Parts/Kits Slack djuster rm Thread ssy. Length Size Yoke Pc. No. Offset dapter Yoke Comments 1 1/4"-10C Spline " 1/2-20 5/8" N /2" 5/8-18 5/8" N /2" 1/2-20 5/8" N /2" 1/2-20 Straight N /2" 5/8-18 Straight N " 5/8-18 5/8" N /4"-24 Spline " 1/2-20 5/8" N /2" 5/8-18 Straight N /2" 1/2-20 Straight N /2" 1/2-20 5/8" N Worm Gear Incorporates a lubrication passage /2" 1/2-20 Straight N Worm Gear Incorporates a lubrication passage /2" 5/8-18 Straight N Worm Gear Incorporates a lubrication passage " 5/8-18 5/8" N /2"-10C Spline " 1/2-20 Straight N /2" 1/2-20 5/8" N /2" 5/8-18 Straight N " 5/8-18 Straight N " 5/8-18 Straight N Worm Gear Incorporates a lubrication passage /2" 5/8-18 5/8" N Worm Gear Incorporates a lubrication passage " 5/8-18 Straight N Worm Gear Incorporates a lubrication passage /2" 5/8-18 Straight N Worm Gear Incorporates a lubrication passage " 5/8-18 Straight N /2" 1/2-20 Straight N /2" 5/8-18 5/8" N /2"-28 Spline " 1/2-20 Straight N /2" 5/8-18 Straight N " 5/8-18 Straight N Worm Gear Incorporates a lubrication passage " 5/8-18 Straight N /2" 1/2-20 Straight N Worm Gear Incorporates a lubrication passage /2" 1/2-20 5/8" N Worm Gear Incorporates a lubrication passage /2" 5/8-8 Straight N Worm Gear Incorporates a lubrication passage " 1/2-20 5/8" N Worm Gear Incorporates a lubrication passage " 5/8-18 Straight N /2" 1/2-20 Straight N " 1/2-20 Straight N /8"-37 Spline " 5/8-18 Straight N /2" 5/8-18 Straight N " 5/8-18 Straight N Worm Gear Incorporates a lubrication passage /2" 5/8-18 Straight N Worm Gear Incorporates a lubrication passage The easy-on-yoke assemblies are standard on the S-5 service basic slack adjusters, however, early production assemblies may contain the quick connect yoke. If the quick connect yoke is required it must be purchased separately and installed by the customer. ll S-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted. 43

44 Indicating and Warning 06 Stop Light Switches DS-1 Combined Stop Light Switch Double Check Valve vailable Remanufactured Exchange Field Maintenance Kit V.M.R.S C E 2-13/16" Reman. C D E Exch. New Male Female Female Female Terminal Pc. No. Pc. No. P.T. P.T. P.T. P.T. Thread RX N 1/2" 1/4" 1/4" RX N 3/8" 1/4" 1/4" RX N 1/2" 3/8" 1/4" RX 1/2" 1/4" 1/4" 1/4" /16" D DS-2 Combined Stop Light Switch Double Check Valve E V.M.R.S " D C C D E New Male Female Female Female Terminal Pc. No. P.T. P.T. P.T. P.T. Thread /8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 3/8" /2" TE-1 Trailer Emergency Stop Light Switch Terminal 8-32 Thrd. V.M.R.S /4" New Pc. No Circuit between terminals to be closed from 60 PSI to 0 PSI 1/8" P.T. ir 1-7/8" 44

45 Stop Light Switches Indicating and Warning 06 SL-3 Stop Light Switch 2" V.M.R.S Terminal Thrd. 2-9/16" New Pc. No N SL-4 Stop Light Switch V.M.R.S Terminal 8-32 Thrd. Partial View Terminal 2-1/4" 2-32/64" New Pipe Fig. Pc. No. Thread No /4" N 3/8" /4" 2 Pipe Thread 1-5/8" Fig. 1 Fig. 2 SL-5 Stop Light Switch V.M.R.S /16" 1-15/64" Terminal Terminal New Thread Pc. No. Size N N

46 Indicating and Warning 06 Low Pressure Indicator LP-2 Low Pressure Indicator Cable Terminal V.M.R.S Cut-Out New Pressure Pc. No. P.S.I. Remarks N ± 6 Without Cable Terminal ± 6 Weatherproof 3-9/16" 1-7/8" LP-3 Low Pressure Indicator V.M.R.S Single Terminal Cut-Out New Pressure Pipe Pc. No. P.S.I. Thread *104246N* 66 ± 6 1/4" N 60 ± 6 1/4" ± 6 1/4" N 70 ± 6 1/4" N 75 ± 6 1/8" *Push on terminal P.T. 1-15/16" Double Terminal Cut-Out New Pressure Pipe Pc. No. P.S.I. Thread Comments N 60 ± 6 1/4" **275083N** 1/4" N 30 ± 3 1/4" N 50 ± 5 1/4" *280743N* 60 ± 6 1/4" w/o cable terminal N 80 ± 6 1/4" w/o cable terminal N 70 ± 6 1/4" w/o cable terminal N 60 ± 6 1/4" w/o cable terminal ± 6 1/4" w/o cable terminal ** Pc. No N has a cut-in pressure of 75 ± 6 PSI P.T. Terminal Screw Cable Terminal 1-15/16" 46

47 ir Horns Indicating and Warning 06 ir Horn Kits Kits Include Horn Valve, Tubing & Fittings ir Horn Kits pplication Description N Includes Hand Operated Horn Valve N Includes Foot Operated Horn Valve

48 Tubing and Fittings 07 Cut-Out Cocks C-5 Cut-Out Cocks Maintenance Kit Reducer ushing 1/2" P.T. Clamping Reducer New Stud ushing Pc. No. Pc. No. Pc. No N NONE NONE N /2" P.T. Clamping Stud Drain Cocks L 1-3/8" 1/4 Pipe Thd. 1" 1/4 Pipe Thd. 1/4 Pipe Thd. New L Pc. No. Length Comments N 1-7/8" Closed as shown N 1-7/8" Open as shown N 2-3/8" Closed as shown Pc. No N Pc. No N DV-2 utomatic Reservoir Drain Valve vailable Remanufactured Exchange Maintenance Kit /4" P.T. dapter 3-3/4" Port 3/8" P.T. V.M.R.S Reman. Port Port Exch. New dapter Pipe Plug dapter Pipe Plug Pc. No. Pc. No. Pc. No. Pc. No. Pc. No. Pc. No RX N N N RX N N N *284412RX* *284412N* N N * *284795N* N N *With Heater Port 3/8" P.T. 2-3/8" 48

49 Tubing and Fittings 07 Copper Tubing and Tubing Clamps V.M.R.S Tubing Carton of Coiled Outside Tubing Copper Tubing Diameter Length Pc. No. 1/4" 25 Ft /4" 50 Ft /16" 25 Ft /16" 50 Ft /8" 25 Ft /8" 50 Ft /2" 25 Ft /2" 50 Ft /8" 25 Ft /4" 25 Ft ll tubing above conforms with SE Spec. J844. For Tubing O.D. Size Tubing Clamp (Rubber Covered) Pc. No. 1/4" N 5/16" N 3/8" N 1/2" N 5/8" /4" N 1" SE Standard J844 Type 3 Nylon Tubing V.M.R.S Wall Nylon O.D. Thickness Length Tubing Tubing (Inches) (Inches) Feet Color Pc. No. 1/ lack / lack / lack / lack / Red / Yellow / Green / lack / lack / lack N 3/ lack / Red N 3/ Yellow / Green / Orange / lack / lack / lack / Red / Green N 1/ Orange / lack / lack / lack / Green Each carton of Nylon Tubing is designed for self dispensing. daptable for use with Standard ir rake Fittings with the use of inserts. Tube Inserts for Nylon Tubing Can be used with standard endix tubing fittings. For Tube Size New O.D. Pc. No. 1/4" N 5/16" /8" N 1/2" N 5/8" /4" N Standard Nuts and Sleeves Nut Sleeve The tubing O.D. size determines the nut and sleeve used. For Tubing Size Nut Sleeve O.D. Pc. No. Pc. No. 1/4" N 5/16" /8" N N 1/2" N N 5/8" N 3/4" "

50 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Male Pipe Thread Male Pipe Thread Female Pipe Tee Thread Tubing Tubing New Male O.D. O.D. Pc. No. 1/8" 1/4" 1/4" N 1/4" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 1/2" N Tee P.T. P.T. Tubing New Female Male O.D. Pc. No. 1/4" 1/4" 3/8" N 1/4" 3/8" 1/2" N 1/2" 3/8" 3/8" Pipe Thread Male Pipe Thread Female Tee P.T. P.T. Tubing New Female Male O.D. Pc. No. 1/4" 1/4" 3/8" /4" 3/8" 1/2" N 3/8" 1/2" 1/2" N Pipe Thread Male Tee P.T. Tubing Tubing New Male O.D. O.D. Pc. No. 1/8" 1/4" 1/4" N 1/8" 3/8" 3/8" N 1/4" 1/4" 3/8" /4" 3/8" 3/8" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 3/8" 1/2" 1/2" /2" 1/2" 1/2" N 1/2" 5/8" 5/8" Union New Tubing O.D. Tubing O.D. Pc. No. 1/4" 1/4" /8" 3/8" N 1/2" 1/2" /8" 5/8" /4" 3/4" " 1" N Pipe Thread Female Tee P.T. Tubing Tubing New Female O.D. O.D. Pc. No. 1/4" 3/8" 3/8" N 50

51 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Female Pipe Thread Male Connector P.T. New Female Tubing O.D. Pc. No. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /8" 1/2" /2" 1/2" /2" 5/8" N 1/2" 3/4" N C Connector P.T. New Male Tubing O.D. Pc. No. 1/8" 1/4" N 1/8" 3/8" N 1/4" 1/4" N 1/4" 5/16" /4" 3/8" /4" 1/2" N 3/8" 3/8" N 3/8" 1/2" N 3/8" 5/8" /2" 3/8" /2" 1/2" N 1/2" 5/8" N 1/2" 3/4" N 3/4" 1/2" N 3/4" 3/4" /4" 1" N 1" 1" C Tee Tubing Tubing Tubing New O.D. O.D. O.D. Pc. No. 1/4" 1/4" 1/4" N 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 1/2" 1/2" 3/8" N 1/2" 1/2" 1/2" N 5/8" 5/8" 3/8" N 5/8" 5/8" 5/8" Pipe Thread Female Elbow P.T. New Female Tubing O.D. Pc. No. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /2" 5/8" Pipe Thread Male Elbow P.T. Tubing Height to New Male O.D. Tubing Center Pc. No. 1/8" 1/4" 3/4" N 1/8" 3/8" 31/32" N 1/4" 1/4" 15/16" N 1/4" 3/8" 31/32" N 1/4" 3/8" 1-7/16" N 1/4" 1/2" 1-1/8" N 3/8" 3/8" 15/16" N 3/8" 1/2" 1-1/8" N 3/8" 5/8" 1-5/32" N 1/2" 3/8" 1-5/16" N 1/2" 1/2" 1-5/16" N 1/2" 5/8" 1-3/8" N 3/4" 1/2" 1-5/16" N 3/4" 5/8" 1-5/16" N 3/4" 3/4" 1-3/8" N 51

52 Tubings & Fittings 07 Tubing Fittings (cont.) Internal External Reducing Pipe ushing Thread Pc. No. rass N 3/8" 1/4" N 1/2" 1/4" N 1/2" 3/8" Steel N 1/2" 3/8" /4" 1/2" Elbow Tubing O.D. Tubing O.D. Pc. No. 3/8" 3/8" Pipe Thread Male P.T. Tubing Height to Elbow Male O.D. Tubing Pc. No. Center 1/8" 3/8" 1-7/8" /2" 3/4" 1-3/8" N Pipe Thread Male Elbow P.T. Tubing (45 ) Male O.D. Pc. No. 1/4" 3/8" N 3/8" 3/8" /8" 1/2" /2" 3/8" /2" 1/2" /2" 5/8" Miscellaneous Fittings V.M.R.S Street Elbow P.T. 90 Pc. No. rass 1/8" 1/8" /4" 1/4" /8" 3/8" N 1/2" 1/2" /4" 3/4" Reducing Elbow P.T. 90 Pc. No. rass 1/8" 1/4" N Pipe P.T. Elbow Pc. No. rass 1/4" 1/4"

53 Tubings & Fittings 07 Miscellaneous Fittings (cont.) Nut Washer nchor Elbow Pipe Tap Pipe Tap Pc. No. 1/4" 1/4" N 3/8" 3/8" N C nchor Pipe Pipe C Coupling Tap Tap Length Pc. No. 1/8" 1/8" 1-17/32" N 1/4" 1/4" 31/32" N 1/4" 1/4" 1-17/32" N 3/8" 3/8" 1-5/16" N Washer Nut nchor Elbow Pipe Tap Pipe Tap Pc. No. 1/4" 1/4" N 3/8" 3/8" N Washer Nut C Clamping Pipe C Stud P.T. Tap Length Pc. No. 1/2" 1/4" 1/8" N 1/2" 1/4" 2-1/2" /4" Pipe Thread D Washer C Nut D Clamping Pipe C Pipe Stud P.T. Tap Length Tap Pc. No. 1/2" 1/4" 2-15/16" N 1/2" 1/4" 3-15/16" /2" 1/4" 2-15/16" 1/4" C nchor Pipe C Coupling Tap P.T. Length Pc. No. 3/8" 3/8" 1-7/8" N C Manifold Fitting Pipe Tap Pipe Tap Pc. No. 3/8" 1/4" N nchor C Tee Pipe Tap Pipe Tap Pipe Tap Pc. No. 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 53

54 Tubings and Fittings 07 ir rake Hose TYPE W-101-M TYPE HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. They are most commonly used for rake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous marking on the outside surface. 3/8" I.D.TYPE (FRONT VIEW) ENDIX W 101 M<>U TYPE 3/8 SE J 1402b W-101-M HOSE is available as follows: PC. NO. CK VIEW DOT U 10/74 3/8 I&II DESCRIPTION Ft. Coil Carton ORDER Y PIECE NUMER W-304-M TYPE HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. It is most commonly used for rake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous markings on the outside surface. 3/8" I.D.TYPE (FRONT VIEW) ENDIX W 304 M<>U TYPE 3/8 SE J 1402b CK VIEW DOT U 10/74 3/8 I&II W-304-M HOSE is available as follows: PC. NO. DESCRIPTION Ft. Coil Carton Ft. Coil Carton N 250 Ft. Coil Reel ORDER Y PIECE NUMER TYPE W-432-M TYPE HOSE is of similar construction to W-101-M TYPE HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type W-101-M. Identify by inside and outside diameters and continuous markings on the outside surface. W-127-M HOSE is available in a maximum length of 50 Ft. It is supplied as follows: 1/2" I.D. TYPE (FRONT VIEW) ENDIX W 432 M<>U TYPE 1/2 SE J 1402 CK VIEW DOT U 10/74 1/2 I&II PC. NO. DESCRIPTION Ft. Coil ulk Ft. Coil ulk Ft. Coil ulk ORDER Y PIECE NUMER 54

55 ir rake Hose and Fittings Tubings and Fittings 07 Conn. Swivel Conn. Stud N W-304-M Type 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE HOSE Hose Overall ssembly Length Pc. No. 15-1/ / / / N 24-1/ Hose Overall ssembly Length Pc. No. 24-7/ N 26-7/ / / / Hose Overall ssembly Length Pc. No / / / / Hose Overall ssembly Length Pc. No. 45-1/ / / / FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector For W-101-M & W-304-M Hose Shell ody Pipe Th d. Hose Connector ody P.T. Pc. No. Pc. No. 1/4" /8" /2" FOR 3/4 O.D. x 3/8 I.D. HOSE Sleeve Hose Union For W-101-M & W-304-M Hose Hose Sleeve Nut Union ody 2 Required 2 Required Pc. No. Pc. No. Pc. No. Pc. No N Nut ody FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector (Swivel) For W-101-M & W-304-M Hose Shell Stud 1/4" Pipe Th d. Hose Connector (Swivel) Stud Shell Pc. No. Pc. No. Pc. No N N

56 Tubings and Fittings 07 Hose Fittings Pipe Th d. ody Shell Shell and Spring ssy Spring Guard FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector with Spring Guard For W-101-M & W-304-M Hose Hose Connector with Spring Guard ody P.T. Pc. No. Pc. No. 1/4" /8" /2" N Pipe Th d. ody Sleeve Nut Spring Guard Hose Connector with Spring Guard Hose Connector Spring with ody Sleeve Nut Guard Spring P.T. For Hose Pc. No. Pc. No. Pc. No. Pc. No. Pc. No. 1/4" 3/8" I.D. Types & N N 3/8" 3/8" I.D. Types & N N 3/8" 7/16" I.D. Types & /2" 3/8" I.D. Types & N N Hose Fittings Hose Connector Hose For Connector ody Sleeve Nut P.T. Hose No. Pc. No. Pc. No. Pc. No. Pc. No. 1/2" W-101 & 304-M N /4" W-101 & 304-M N N /8" W-127 & 348-M /8" W-101 & 304-M N Pipe Th d. ody Sleeve Nut 56

57 Hose Suspension Spring Hose Fittings & Misc. Tubings and Fittings 07 Spring Description Pc. No. 3/4" Dia.-Std N 1" Dia.-H.D /16" Dia.-H.D Connection Tag For Hose Line Pc. No N Control Connection Tag For Control Hose Line Pc. No N Hose Couplings V.M.R.S Standard Die Cast Pc. No N Filter Screen Pc. No. NONE *275824* NONE N N * With 1/2" Nipple Pc. No N 1/2" P.T. Filter Screen Packing Ring Filter Screen Packing Rings Pc. No N Fits ll Couplings Pc. No N Standard Pc. No Double Lip Fits ll Couplings TRU-CUPL Hose Couplings Filter Screen Hose Filter Coupling Screen Coupling Pc. No. Pc. No. Type N NONE CONTROL N NONE SUPPLY N N N N CONTROL SUPPLY 1/2" P.T. Packing Ring 57

58 Tubings and Fittings 07 Hose Fittings & Misc. Dummy Couplings ody Hole Dummy Coupling with Chain Rivet Hole Chain New Pc. No. Eye Dia. Pc. No N NONE 1/8" N NONE NONE N INCLUDED NONE NONE NONE Open End Link Chain Rivet Eye Hole Dummy Coupling Hole New Pc. No. Dia N NONE N 3/16" ir Dryers 08 PuraGuard ir Dryer PuraGuard ir Dryer New Pc. No One & one Port (see arrow symbol on PuraGuard ir Dryer top cover for air flow) Maintenance Kit Rebuild Kit Replacement Drain Cock TOP VIEW PuraGuard ir Dryer Head Mounting racket (2) Port Port Sump Housing EXTERIOR VIEW Drain Cock 58

59 D-9 ir Dryer ir Dryers 08 D-9 ir Dryer More Desiccant Works Longer Compact Size Saves Space Remanufactured Exchange V.M.R.S Pc. No. Description New Desiccant Cartridge X Reman. Exchange Desiccant Cartridge Hard Seat Purge Valve Kit 12V-75W Hard Seat Purge Valve Kit 24V-75W Hard Seat Purge Valve Kit 24V-100W Soft Seat Purge Valve Kit 12V-75W Soft Seat Purge Valve Kit 24V-75W Soft Seat Purge Valve Kit 24V-100W DLU Purge Valve Kit 12V-75W DLU Purge Valve Kit 24V-75W Heater & Thermostat Kit 12V-75W Heater & Thermostat Kit 24V-75W Heater & Thermostat Kit 24V-100W N Heater Electrical Splicing Kit N Check Valve Kit 1/2" Check Valve Kit 3/4" Exhaust Cover Kit N Silencer Kit racket Kit Universal Mounting Plate Detail Parts or assemblies not displaying a part number and not contained in a kit RE NOT VILLE 14.1" Standard 16.5" w/extended Purge End Cover Check Valve 7.2" Port 9.3" Purge Valve Housing Check Valve Safety Valve N End Cover ottom View Port Control Port Port Heater & Thermo Wire Harness & Connector Heater & Thermo Connection Port Purge Exhaust Port Exhaust Cover Pc. No Wiring Harness & Connector Pc. No N Universal Mounting Plate Pc. No F-3 In-Line Filter Reman. New Exch. Purge Purge Port Pc. No. Pc. No. Volume Valve Size Heater Note X Std. Hard 1/2" 12V X Std. Hard 3/4" 12V Std. Hard 3/4" 24V X Std. Soft 1/2" 12V X Std. Soft 3/4" 12V X Std. Soft 3/4" 24V Std. DLU 1/2" 12V Std. DLU 3/4" 24V Std. Soft 1/2" 12V Drop In* X Extend Hard 1/2" 12V RX Extend Hard 3/4" 12V Extend Hard 1/2" 24V X Extend Hard 3/4" 24V *For use with Holset Series QE Compressors only 1/4" P.T. New Pc. No /4" P.T. 59

60 ir Dryers 08 D-SP & D-4 ir Dryers D-SP ir Dryer System Purge 5.62" Widest V.M.R.S D-SP ir Dryers & Field Installation Kits Kit New Pc. No. Voltage V V D-SP D-SP Heater & Reman. Thermostat Exch. New Volts-Watts Pc. No. Pc. No. (See Note 2) X v - 90w X v - 90w Control 1/4" PT 11.07" Height Note 1: ll replacement air dryers include N, wire harness and splice kit. Note 2: 12 & 24 volt D-SP air dryers are identified by connector color White = 12v, Gray = 24v Heater & Thermostat Connector 1/2" Maintenance Kits Desiccant Cartridge Kit Purge Valve Kit Check Valve Kit Silencer Kit N Turbo Cut-off Kit Heater & Thermostat Kit 12V V Wire Harness & Splice Kit N Single Check Valve (Kit ) 1/2" D-SP ir Dryer Cartridge Tubing Elbow Make-Up ir Line (Kit ) 1/2" PT 1/2" PT Port dapter Fitting (Kit ) Port dapter Fitting (Kit ) SC-PR Single Check Protection Valve must be used in conjunction with the D-SP ir Dryer New X - Reman Do not remove rear cover of D-SP air dryer. The components under the cover are not serviceable. D-SP ir Dryer Drop-In Tubing Elbow D-4 ir Dryer 60 & Reman. D-4 ir Dryer ssys. D-4 D-9 ir Dryer D-4 ir Dryer Reman. Reman. Exch. New Exch. Heater Pc. No. Pc. No. Pc. No. Volts Ports Comments X X 12 1/2 P.T X /4 P.T. Extended Purge Maintenance Kits Pc. No. Description X Reman End Cover 12V 1/2" Ports N Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit N End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) N Mounting racket Kit RX Reman. Desiccant Cartridge Thermostat Cover Kit (single)

61 D-IP ir Dryer ir Dryers 08 D-IP ir Dryer Integral Purge ir Dryer V.M.R.S Description Maintenance Kits Pc. No. Desiccant Cartridge New Desiccant Cartridge Remanufactured X Purge Valve Cartridge olt Kit Check Vlv. Kit Heater & Thermo. Kit 12 Volt Volt Wire Harness & Splice Kit N Mounting racket Kit Purge Valve Maint. Kit *Extended Purge Kit *For extended purge air dryers only N 12.5" Height Reman. Heater & New Exch. Thermo. Pc. No. Pc. No. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, X 1/2" PT 1/2" PT 12v - 90w Notes 1, 3, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, 6, X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, 6, X 1/2 PT 1/2 PT 12v - 90w Notes 2, 5, 7 Note 1- No upper or lower mounting bracket. Note 2 - Has 1/8" PT ECON port (plugged). See illustration for port location. Note 3 - ll replacement air dryers include N (wire harness and splice kit). Note 4-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 5 - Center to center of slots in both mounting brackets 5.64 inches Note 6 - ll replacement air dryers include (mounting bracket kit) Note 7 - Extended Purge 1/2" P.T. 9.25" Widest Heater & Thermostat Connector 1/2" P.T. Extended Purge Kit Control Purge Reservoir Capacity (cubic inches) N 90 1/8" P.T. ECON Port Wire Harness ssembly (Use Kit N) Exhaust Cover (available as a separate item) Universal Mounting Plate Pc. No (Can be used to mount any air dryer to vehicle) D-IP DI ir Dryer Drop In Heater & Reman. Thermo. Pc. No. Pc. No. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 1, X 1/2" PT 1/2" PT 12v - 90w Note 3 Note 1- ll replacement air dryers include (wire harness and splice kit) and (mounting bracket kit). Note 2-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 3 - Includes ECon Check Valve Kit, Mounting Kit not included 61

62 ir Dryers 08 D-IS ir Dryer D-IS ir Dryer Spin on cartridge V.M.R.S Integrated Purge Reservoir (between Reservoir and Dryer) D-IS ir Dryer to Reservoir o-rings (2 used) Desiccant Cartridge Safety Valve D-IS ir Dryer Governor Heater & Thermostat D-IS ir Dryer Reservoir Purge Reservoir Drain Valve (Not Shown) Pc. No. Location Purge Valve (underside) Pressure Protection Valves (4) This port plugged on DRM applications Pressure Protection Valves (4) KITS ND SERVICE PRTS D-IS ir Dryer to Reservoir o-rings (2 used) Check Valve Replacement Kit Desiccant Cartridge Replacement Kit Governor dapter Governor and Check Valve Replacement Kit Governor Gasket Heater & Thermostat Replacement (12 volt) Heater & Thermostat Replacement (24 volt) Mounting olt Kit Protective oots (for pressure protection valves) Purge Valve Maintenance Kit Purge Valve Replacement Kit Safety Valve Splash Shield Kit (includes bracket and cover) Splash Shield Cover N Wire Retainer (optional for cover) Wiring Harness & Splice Kit N Specialty Kits dapter lock and Check Valve Kit Check Valve Kit for dapter lock Exhaust Cover Kit for Purge Valve Governor (K low range) and Check Valve Kit Purge Valve Replacement Kit - DLU NOTE: There are no kits available for the pressure protection valves. These are not serviceable items - see warning below. Mounting olt and Washer - 3 ccessory Ports ir Suspension Port WRNING: Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning. 62

63 D-IS ir Dryer ir Dryers 08 racket racket C Figure 1 C Figure 2 C Figure 5 C and Remanufactured D-IS air dryers do not include DRM Reservoirs or Purge Volume Reservoirs. Figure 3 D-IS ir Dryer used on Dryer Reservoir Module (DRM ) D-IS D-IS Pc. No. Reman. on D-IS '' ccessory Heater New Exch. ir Dryer Port* Suspension Ports Voltage Pc. No. Pc. No. (Reference) Plug Port (Qty.) (90 Watt) X without 1/4" NPT 1/4" NPT (4) X without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) X without 1/4" NPT 1/4" NPT (4) X without none none without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24 Reservoirs for DRM Dryer Reservoir Module New '' Dia. 'C' Length Number of Pc. No. Inches Inches Compartments Comments Figure N Steel N luminum Steel N Steel N Steel 1 ** N** Steel 1 **for use on vehicle with FreedomLine transmission & has an integral 610 in 3 chamber D-IS ir Dryer Pc. No. on '' ccessory Heater Reman. D-IS ir Dryer Port* Primary Secondary Ports Suspension Voltage Pc. No. Pc. No. (Reference) Plug Port Port (Qty.) Port (90 Watt) Comments *** X without 1/2" PTC 1/2" PTC 1/4" NPT (4) 1/4" NPT 12 GMT560-C X or with 1/4" NPT 1/4" NPT 1/4" NPT (4) 1/4" NPT 12 Generic 12V X or with 1/4" NPT 1/4" NPT 1/4" NPT (4) 1/4" NPT 24 Generic 24V X with 1/4" NPT 1/4" NPT 1/4" NPT (3) 1/4" NPT 12 Peterbilt *** X with 1/4" NPT 1/4" NPT 1/4" NPT (4) 1/4" NPT 24 Orion us X without 1/2" PTC 1/2" PTC 1/4" NPT (4) 1/4" NPT 12 GMT560-T X with 1/4" NPT 1/4" NPT 1/4" NPT (4) 1/4" NPT 12 DLU Operation ***D-IS ir Dryer has 1/4 NPT auxiliary inlet port 22 SEC 21 PRI '' Port *D-IS air dryers with a plugged port '' can not be interchanged with those that do not have a port in this location. Purge Volume Reservoirs New '' Dia. 'C' Length Volume Mounting Pc. No. Inches Inches (Cubic Inches) racket Figure Included N Hole SE Mtg Hole SE Mtg Included 5 PTC = Push to Connect 63

64 ir Dryers 08 D-2 ir Dryer D-2 ir Dryer End Cover vailable Remanufactured Exchange V.M.R.S Pipe Plug Outlet w/integral Check Valve 21-3/16" D-2 ir Dryer Field Installation Kits For Trucks Reman. Inlet/ Exch. New Outlet Pc. No. Pc. No. Size Remarks RX N 1/2" P.T. 12 V.D.C W. Heater Inlet Inlet Purge Line Port ack Side End Covers Reman. Exch. New Pc. No. Pc. No. Remarks RX 24 V.D.C W. Heater RX N 12 V.D.C W. Heater RX V.D.C W. Heater 6-15/32" PC. NO X IS REMFR. EXCH. DESICCNT CRTRIDGE /Maintenance Information Maintenance Kits: New Pc. No N Description Thermostat Maintenance Kit Desiccant Cartridge Refill Kit N N Purge Valve Maintenance Kit Check Valve Maintenance Kit Replacement Desiccant Cartridge Kit Thermostat Cover Maintenance Kit 64

65 EverFlow Module ssembly EverFlow & Trailer Dryer ir Dryers 08 ir Dryer EverFlow Sup. & Reman. Del. New Serv. Exch. Mtg. Serv. Mtg. Port Pc. No. Voltage Type Pc. No. Pc. No. rkt. Pc. No. rkt. Location D-IP X Shown ir Dryer D-IP X Opposite ir Dryer D X Shown ir Dryer D-IP X Shown ir Dryer Packard Connector EverFlow Module Mounting racket 19.4" 1/8" NPT RES 1 1/8" NPT Gov Con 4 EverFlow Module 14" Cable ssembly - Kit Pc. No ir Dryer Mounting racket 1/2" NPT Port EverFlow ir Dryer Module Electrical Connector Retrofit Kit* New New Pc. No. Pc. No. Voltage V V 1/8" NPT Control Dryer #2 *Includes EverFlow module & hardware does not include air dryers. 1/8" NPT Control Dryer #1 3/8"-16 UNC x.7 in. deep Mounting Holes (2) 1/8" NPT RES 1/8" NPT Control Governor Trailer System-Guard ir Dryer New Pc. No Control Outlet Mounting This Side Control Inlet Outlet Inlet ll and Control ports 1/4" NPT 65

66 Fan Clutch 09 Fan Clutch/Maintenance Kits FD-1, FD-L & TorqueMaster FD-3 Fan Clutch V.M.R.S vailable Remanufactured Exchange Fan Clutch Maintenance Kits New Pc. No. Description Type N Minor Kit FD-1 Fan Clutch Reline Kit FD-1 Fan Clutch N Minor Kit FD-3 Fan Clutch Reline Kit FD-3 Fan Clutch Rebuild Kit - Clockwise Rotation FD-3 Fan Clutch (Standard) Rebuild Kit - Counterclockwise FD-3 Fan Clutch Rotation (Standard) Rebuild Kit - Clockwise Rotation FD-3 Fan Clutch (2.56" Pilot) Rebuild Kit - Counterclockwise FD-3 Fan Clutch Rotation (2.56" Pilot) Minor Kit FD-L Fan Clutch Reline Kit FD-L Fan Clutch Rebuild Kit FD-L Fan Clutch FD-L Fan Clutch FD-1 Fan Clutch & TorqueMaster FD-3 Fan Clutch Caution: Fan olts must not enter fan plate more than 1/2" or less than 3/8". Fan olts that enter the fan plate more than 5/8" will cause immediate damage to the TorqueMaster FD-3 Fan Clutch, FD-L Fan Clutch and eventual damage to the FD-1 Fan Clutch. Fan Clutch Controls Index Controls New Pc. No. Description Control Kit (Vehicles with ir Conditioning) Control Kit (Vehicles without ir Conditioning) 66

67 WS-24 Wheel Speed Sensor ntilock 13 WS-24 Wheel Speed Sensor Previous endix Wheel Speed Sensors clmping sleeve pc.no included WIth LL ws-24 sensors 90 endix WS-24 wheel speed sensor 0 (STRIGHT) endix WS-24 wheel speed sensor The WS-24 sensor fit and function is compatible with all previous endix wheel speed sensors. Early WS-20 clamping sleeves have W in a diamond (can Not be used on WS-24 Sensors) 0 (Straight) Speed Sensor "" new UNIVERSL clamping sleeves have dynamark symbol S SHOWN 90 Speed Sensor Convoluted Cable Sheath Standard 2-Pin arrel Connector Sensor Pc. No. Inches Config. Comments Low Temperature Packard Metripack GT 150 Series Connector Sensor Pc. No. Inches Config. Comments Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Metripack 280 Series Connector Sensor Pc. No. Inches Config. Fig. Comments Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Metripack 150 Series Connector Sensor Pc. No. Inches Config. Comments Convoluted Cable Sheath Convoluted Cable Sheath 67

68 ntilock 13 Wheel Speed Sensor 0 Deg. Speed Sensor "" 90 Deg. Speed Sensor Convoluted Cable Sheath Deutsch DT04-2P Connector NOTE: Deutsch Model Number "DT04-2P" Molded Into Connector ody Deutsch DTM06-2S Connector NOTE: Deutsch Model Number "DTM06-2S" Molded Into Connector ody Sensor Pc. No. Inches Config. Comments Sensor Pc. No. Inches Config. Comments Convoluted Cable Sheath

69 Wheel Speed Sensor ntilock 13 WS-20 to WS-24 Wheel Speed Sensor Changeover Pc. No. Pc. No N/ N/ N/ N/ N/ WS-20 to WS-24 Wheel Speed Sensor Changeover Pc. No. Pc. No N/ WS-20 to WS-24 Wheel Speed Sensor Changeover Pc. No. Pc. No N/ N/ N/ WS-20 to WS-24 Wheel Speed Sensor Changeover Pc. No. Pc. No N/ WS-20 to WS-24 Wheel Speed Sensor Changeover Pc. No. Pc. No N/ N/ N/ N/ N/ N N N N N N N N

70 ntilock 13 Replacements EC-30 Controller 70 New Traction Sensors Communication link Power Line Pc. No. Control 1 Modulators 2 Protocol Code 3 Carrier Comment EL, D 4 X 4 J1587, J EL, D 4 X 4 J1587, J1939 Y EL, D 6 X 4 J1587, J1939 Y Y EL, D 6 X 4 J1587, J1939 Y EL, D 4 X 4 J1587, J EL, D 4 X 4 J1587, J1939 Y EL, D 4 X 4 J1587, J1939 Y EL, D 4 X 4 J1587, J1939 Y Y EL, D 6 X 4 J1587, J1939 Y Y EL, D 6 X 4 J1587, J1939 Y NONE 4 X 4 J1587, J1939 Y Y NONE 4 X 4 J1587, J1939 Y Y 86 TOOTH D 6 X 4 J1587, J1939 Y Y W/RKT D 4 X 4 J1587, J1939 Y Y W/RKT NONE 4 X 4 J1587, J1939 Y Y W/RKT D 6 X 4 J1587, J1939 Y Y D 4 X 4 J1587, J1939 Y Y NONE 4 X 4 J1587, J1939 Y Y NONE 4 X 4 J1587, J1939 Y NONE 4 X 4 J1587, J1939 Y 86 TOOTH D 6 X 4 J1587, J1939 Y W/RKT D 4 X 4 J1587, J1939 Y W/RKT NONE 4 X 4 J1587, J1939 Y W/RKT D 6 X 4 J1587, J1939 Y D 4 X 4 J1587, J1939 Y NONE 4 X 4 J1587, J1939 Y EL, D 6 X 4 J1587, J1939 Y EL, D 6 X 4 J1587, J1939 Y W/RKT EL, D 6 X 4 J1587, J1939 Y Y EL, D 6 X 4 J1587, J1939 Y Y W/RKT EL, D 6 X 4 J1587, J1939, J1922 Y EL, D 6 X 4 J1587, J1939, J1922 Y 86 TOOTH EL, D 6 X 4 J1587, J1939, J1922 Y EL, D 6 X 4 J1587, J1939, J1922 Y NONE 4 X 4 J1587, J1939 Y NONE 4 X 4 J1587, J1939 Y Y EL, D 6 X 4 J1587, J1939 Y Y NONE 4 X 4 J1587, J1939 Y EL, D 6 X 4 J1587, J1939 Y Y EL, D 6 x 4 J1587, J1939 Y Note 1: "EL" = Engine Limiting feature - "D" = Differential raking feature. Note 2: Number of Speed Sensors presented first Modulators second. Note 3: link Code for troubleshooting is programmed into controller. Diagnostic Window

71 Modulators & Controllers ntilock 13 M-32 and M-32QR ntilock Modulators V.M.R.S Port Packard Connector Port Port Type New Pc. No. Port Port Connector M /2" NPT 1/2" NPT 12 V Twist-Lock M /2" NPT 1/2" NPT 12 V Packard M /2" NPT 1/2" NPT 24 V Threaded M /2" NPT 1/2" NPT 24 V Threaded M-32QR /2" PTC 1/2" PTC 12 V Packard M-32QR /2" NPT 1/2" NPT 12 V Packard M-32QR /2" NPT 1/2" NPT 12 V Twist-Lock M-32QR /8" NPT 1/2" NPT 12 V Twist-Lock PTC = Push-To-Connect NPT - Pipe Thread Port Connector (Twist-Lock Shown) ntilock Modulator Pc. Nos. Port Port Mounting Holes (2).35" Dia. M-32QR Modulator Connector (Twist-Lock Shown) M-32 Modulator Connector (Threaded Shown) Exhaust Port M-30 Modulator (Superseded by the M-32 and M-32QR modulators) Truck, us, Coach asic Gen 5 Control Unit With Power Line Carrier (PLC) 4-Channel S only, No Engine Data Link, Retarder Control via Relay N asic Gen 4 Control Unit 4-Channel S Only, No Engine Data Link, asic Flanges, Retarder Control via Relay N Standard Gen 5 Control Unit With Power Line Carrier (PLC) 6-Channel S/TC, J N 6-S/6-M, TC, Retarder Control via Data Link, J1939 (Special Order) S/4M, TC, Retarder Control via Data Link, J1939 (Special Order) Standard Gen 4 Control Unit 4-Channel S/TC, J Channel S/TC, J N Changeover: Previous model is replaced by N Previous model is replaced by N Previous model is replaced by Connector Not Used Standard Gen 4 Control Unit 6-Channel S/TC, J N NOTE: Formerly marketed under the Eaton brand name 71

72 ntilock 13 Modulators & Controllers Truck, us, Coach V.M.R.S asic Gen 5 Control Unit With Power Line Carrier (PLC) 4-Channel S only, No Engine Data Link N asic Gen 4 Control Unit 4-Channel S/TC, J N 4-Channel S/TC, J N Connector Not Used Standard Gen 5 Control Unit With Power Line Carrier (PLC) 6-Channel S/TC, J N 6-S/6-M, TC, Retarder Control via Data Link, J1939 (Special Order) S/4M, TC, Retarder Control via Data Link, J1939 (Special Order) N Standard Gen 4 Control Unit 6-Channel S/TC, J N 6-Channel S/TC, J1939, 24 volt (Military) N Replacement Cover N Pressure Modulator Valves (Fig. 1) 12 volt, Threaded, Metric-Threaded Ports (Fig. 2) 12 volt, Twist-lock, NPT-Threaded Ports N Threaded Connector 1 Twist Lock Connector 2 asic Trailer S Standard Trailer S (1) Relay Valve with Gen 5 Control Unit ECU (300340N), (PLC), 4.0 PSIG Crack Pressure, 4 Ports. Frame-mounted with racket N (2) Relay Valve with Gen 5 Control Unit ECU (300340N), (PLC), 4.0 PSIG Crack Pressure, 4 Ports. 3/4 NPT Tank-mounted N (1) Relay Valve with Gen 5 Control Unit ECU (300341N), (PLC), 4.0 PSIG Crack Pressure, 4 Ports. Frame-mounted with racket N (2) Relay Valve with Gen 5 Control Unit ECU (300341N), (PLC), 4.0 PSIG Crack Pressure, 4 Ports. 3/4 NPT Tank-mounted N 72 NOTE: Formerly marketed under the Eaton brand name

73 ET-2 & ET-S2 Electronics 15 ET-2 Electronic Throttle Pivot Pin Kit Lever Shaft Spring Kit V.M.R.S. No ET-2 Electronic Throttle ssembly Pc. No. Stamped Here Treadle Cover Not Supplied With Replacement Cable ssembly New O.E. Minor Rebuild Pc. No. Pc. No. Kit Comments Ford Roller Mounting ase ET-S2 Electronic Treadle V.M.R.S. No New Treadle & Potentiometer Piece No. Spring Kit Replacement Kit (Cummins) (DDC) (Caterpillar) Connector Potentiometer (Detroit diesel version shown) Treadle Mounting Plate Piece number stamped on opposite side for identification 73

74 Safety & Comfort 19 XVision XVision System Retrofit Kit, Piece No consists of the following: Description New Piece No. Camera racket Kit C Mounting Kit Friction Hinge Mounting Kit Fixed IR Harness Kit iming djuster Tool Fixed Camera/Head-Up Display Combination Camera Kits Fixed IR Camera Kits New Description Piece No. Camera racket Kit Mounting racket Kit iming djuster Replacement Kit Heater Replacement Kit Window Replacement Kit IR Camera IR Camera Kit IR Camera Cover Kit Raytheon 4000 ProtectIR Pan & Tilt Camera Kits Description New Piece No. Raytheon 4000 ProtectIR Camera Kit Side/Rear Vision Camera & Harness Kit Raytheon 4000 ProtectIR Pan & Tilt Camera Fixed IR Camera Flat Panel Display Head-Up Display Side/Rear Camera Vision System Kit Configurations New Piece No. Camera(s) Display(s) N Fixed IR HUD Raytheon, Side/Rear Flat Panel Raytheon Flat Panel Fixed IR Flat Panel Fixed IR Flat Panel, HUD Side/Rear Flat Panel Fixed IR, Side/Rear Flat Panel Raytheon Flat Panel, HUD Raytheon, Side/Rear Flat Panel, HUD Flat Panel Display Mounting Kits Description New Piece No. Fixed Mounting racket Kit Fold ack Mounting racket Kit Fold Forward Mounting racket Kit Pivot Mounting racket Kit Head-Up Display Kits New Description Piece No. Video Display HUD with C Mounting Kit HUD Overhead Mounting Kit Fold Mirror Replacement Kit Combiner Mirror Replacement Kit C Mounting Kit Knob Kit Friction Hinge Mounting Kit Screw and Shim Kit Magnet Kit Flat Panel Display Kit New Description Piece No. 6.8" Flat Panel Display Installation Kit

75 ir Disc rake 23 endix D 22X ir Disc rakes Pad Retainer Pin Pad Retainer Washer Spring Clip Tappets with oots Inner Seal djuster Cap Caliper Tappet ushing Shear dapter Pad Kits Pad set (Replacement for D22X) Rotors Rotor, U-shaped, 138mm overal length Rotor, U-shaped, 150mm overal length Rotor, Spline Disc Components Tappet/oot and Inner Seal Wheel End Kit djuster Cap, box of Shear dapter, box of White grease (5g) II14525 Tools Wedged Fork Tool for Tappet/oot II32202 Installation Tool for Tappet/oot II19252 Installation Tool for Inner Seal II19253 Complete Tool Kit (set includes video and service manual) II

76 ir Disc rake 23 endix ESD 225 ir Disc rakes 13 Slider Pin olt Slider Pin Slider Pin Cap 18 Wheel Hub ssembly 5 Retaining ar Screw 6 Pad Retaining ar 7 Pad Retaining Spring 8 Pad (Lining) 11 Slider ushing 21 ir Chamber Mounting Nut and Washer 20 ir Chamber 16 ctuator ssembly 9 Slider oot 15 djuster Mounting Screw Caliper ridge 10 oot Retaining Ring Flat Washer 22 ctuator Plug 3 ctuator Extension ssembly 19 4 Socket Head Cap Screw Caliper Housing Hex Head Screw Note: Some parts shown are available only in kits or assemblies. 17 Hex Head Cap Screw 4 Disc rake Rotor (U-Shape) 2 Frame 1 Torque Plate rake Kits (s One Wheel End) ctuator Kit (Includes: 3, 15, 16, 22, & Sealant) Minor Overhaul Kit (Includes: 9, 10, 13 & 14) rake Pad Kit (Includes: 5, 7 & 8) Major Overhaul Kit (Includes: 5, 7, 8, 9, 10, 11, 12, 13 & 14) endix D S-7 Series Pads Pad set (Replacement for II ) II Spring rake rake Chamber Pad Retainer Pin Pad Retainer Washer Spring Clip Rotors Rotor, 12mm, front and tag axle (Prevost & Pierce) II37415N Rotor, 12mm, drive axle (Prevost)... II37986 Pad Grease White (5g) for brass bushing II14525 Caliper Tappets with oots Tools Tool Kit (set includes video and service manual) II Tool Fork for ellow Cap II32202 Kits and Misc. Parts djuster caps (4 pcs.) K945 Tappets with oots II djuster Cap Tappet ushing 76 Carrier

77 SI-1 utobrake Retrofit Kit 98 SI-1 utobrake Retrofit Kits Pc. No. Comments For uses w/non-sequential lighting For uses w/sequential lighting Module Wiring Harness (included in non-sequential kit ) Park rake Pressure Switch Low Pressure Switch (15-25 psi) PTC Pressure Switch (6-10 psi) Wiring Harness 77