Proportional Throttle Cartridge Valve PCME/PCLME NG16, 25, 32, 40, 50

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1 Proportional Throttle Cartridge Valve NG16, 25, 32, 4, 5

2 OVERVIEW Section Page General Description 3 Specifications 4 Characteristic Curves 5-7 Mounting Dimensions 8-9 Dimensions 1-11 Standard Models 12 Ordering Information 13 Spare Parts 14 Electronics This catalog is for users with technical knowledge. To ensure that all necessary characteristics for function and safety of the system are given, the user has to check the suitability of the products described herein. In case of doubt, please contact Moog. 2 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

3 GENERL DESCRIPTION Technical Design ❶ Main stage cartridge ❷ Cover ❸ Pressure spring ❹ Proportional pressure reducing valve ❺ Pilot piston ❻ Load sensing Proportional Throttle Cartridge Valve Solenoid Pilot Operated (PCME-Valve) The proportional throttle valve of the PCME-series is a low pressure controlled,piloted throttle valve in cartridge version. n integrated proportional pressure reducing valve ❹, electronically controlled by 2-8m positions the pressure balanced pilot piston ❺ against a strong spring ❸.This pilot piston ❶ is followed by the main stage cone. The PCME valve offers additionally the possibility of load sensing ❻ (PCLME-valve series, picture on right side) for example on applications as electro-hydraulic operated flow control valve Y 6 only at PCME-valve series 4 1 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 3

4 SPECIFICTIONS General Data Value Unit Specifications Designation and Symbol Proportional throttle cartridge valve Type Designation see How to Order, page 13 Mode of Construction pilot operated seat valve Manner of Mounting manifold cartridge mounting Mounting Dimensions mm see Mounting Dimensions, pages 8 and 9 Mounting Position any Flow Direction -> mbient Temperature Range min. C -25 max. C +6 Working pressure Input min. bar max. bar 35 Output min. bar max. bar 35 Temperature min. C -25 max. C +8 Viscosity range min. mm 2 s max. mm 2 s Operational Viscosity v mm 2 s Size NG16 NG25 NG32 NG4 NG5 Weight m kg Nominal Flow at p 1bar Qn l/min see Characteristic Curves, page 6 4 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

5 CHRCTERISTIC CURVES SOLENOID CURRENT - STROKE CURVES NG16-4 NG5 Stroke mm Stroke mm Current (m) Current (m) CLOSING TIME Closing Time NG16-4 Closing Time NG5 T ms 1 T ms T O T O T C 18 T C T D Stroke % Stroke % T D T Opening time O T Closing time C T Dead band D Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 5

6 CHRCTERISTIC CURVES p - Q CHRCTERISTIC CURVES T p 1 R NG16 NG25 Q [l/min] Q [l/min] 3 5 Cone Cone 3 2 Cone Cone Stroke [mm] Stroke [mm] Q [l/min] 8 NG32 Oil Temperature temperature 45 C 45 C Cone 3 Cone 15 Calculation of the flow Q for other pressure differences p : p Q Q Stroke [mm] 6 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

7 CHRCTERISTIC CURVES p - Q CHRCTERISTIC CURVES T p 1 R Q [l/min] 12 NG4 Q [l/min] 2 NG Cone Cone Cone Cone ,5 2,5 5 7,5 1 12, ,5 2 22,5 Stroke [mm] Stroke [mm] Oil Temperature 45 C Calculation of the flow Q for other pressure differences p : Q Q p 1 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 7

8 MOUNTING DIMENSIONS MOUNTING DIMENSIONS NG16-NG5 (WITHOUT LOD SENSING) CVITY S PER ISO 7368 W Rmax.1 Ød1 15 t7 Ød7xt1 d6xt6 t2 t1 Fitting depth Fitting depth t5 t3 t8 Rmax.1 15 Ød3 Rmax.1 Ød4 t9 min. t4 R<,8 oder Chamfer max.,8x45 Z 2 Y m1 Ød2 ØU Rmax.1 m1 m4 d8x1min. m2 m3 d5max. m5 m5 b2 b1 R 4 max Required surface finish,1/1 Dimensions NG16 NG25 NG32 NG4 NG5 mm b b d1 H d2 H d d d4 max d5 max d6 M8 M12 M16 M2 M2 d d8 H m1 ± m2 ± m3 ± m4 ± m5 ± t t t t t4 at d4 max t t t t t t U W Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

9 15 MOUNTING DIMENSIONS MOUNTING DIMENSIONS NG25-NG5 (WITH LOD SENSING) W CVITY S PER ISO 7368 Rmax.1 Ød1 Rmax.1 15 t7 Only for PCLME valve location can be anywhere between fixation screws. Drilling for load sensing is not indicated in ISO m1 m4 d8x1min. Ød7xt1 d6xt6 t2 t1 Fitting depth Fitting depth t5 t3 t8 Rmax.1 15 Rmax.1 Ød3 required surface finish R 4 max Ød2,1/1 d9 d1 ØU Ød4 t9 min. t11 t4 R<,8 oder Chamfer max.,8x45 required surface finish R 4 max,1/ d5max. Dimensions NG25 NG32 b b Z 2 H7 d1 H7 d m5 m5 d b1 d d4 max. d5 max d6dimensions M12 M16 NG25 NG32 NG4 NG5 d m2 m3 mm b b d1 H d2 H d d d4 max d5 max d6 M12 M16 M2 M2 d d8 H d9 max d1 max m1 ± m2 ± m3 ± m4 ± m5 ± t t t t t4 at d4 max t t t t t t t U W Y m1 b2 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 9

10 DIMENSIONS DIMENSIONS PC(L)ME VLVES NG16-NG4 L3 L2 4 Screws DIN PG9 L1 H3 ITEM NO. MODEL CODE H1 Made in Luxembourg P,, MPa RTED PRESSURE T MPa DTE 1 H4 H2 Y L Dimensions mm NG16 NG25 NG32 NG4 H H H H L ] L L L *S Screws 4x 4x 4x 4x DIN EN ISO M8 x 1 M12 x 1 M16 x 9 M2 x 9 Tightening Torque M [Nm] *not part of the delivery 1 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

11 DIMENSIONS DIMENSIONS PC(L)ME VLVES NG5 L3 L2 L1 4 Screws DIN PG9 H4 H3 H1 Made in Luxembourg DTE P,, MPa ITEM NO. RTED PRESSURE T MPa MODEL CODE 1 H2 L4 1 Dimensions mm NG5 H1 123 H2 28 H3 18 H4 172 L1 45 L2 88 L3 1 L *S Screws 4x DIN EN ISO M2 x 12 Tightening torque M [Nm] 55 *not part of the delivery Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 11

12 STNDRD MODELS PCME STNDRD VLVES Symbol Cone Size Weight Part Part NG mm kg Designation Number PCMEE166CZ3 P P P T T 15 Cone PCMEE256CZ3 PCMEE326CZ3 PCMEE46CZ3 P P P PCMEE56CZ3 P Y PCMEE166EZ3 P Cone PCMEE256EZ3 PCMEE326EZ3 PCMEE46EZ3 P P P PCMEE56EZ3 P PCLME STNDRD VLVES Symbol Cone Size Weight Part Part NG mm kg Designation Number P P T T 15 Cone PCLMEE256CZ3 PCLMEE326CZ3 PCLMEE46CZ3 P P P PCLMEE56CZ3 P Y PCLMEE256EZ3 P Cone PCLMEE326EZ3 PCLMEE46EZ3 P P PCLMEE56EZ3 P Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

13 ORDERING INFORMTION P E 6 Z 3 Seals without ind. FPM/FKM (Standard) M FPM/FKM + PUR N NR Valve type P Proportional-throttle cartridge valve Valve function CME solenoid pilot operated CLME solenoid pilot operated with load sensing (only for NG25-5) Modification Electrical connection Connection as per DIN 4365 without plug 1 Cube plug as per DIN 4365 Solenoid supply 24 VDC Function 3 steppless stroke by proportional control Mounting E Manifold mounting Pilot port x through mounting surface / y through mounting surface Size 16 NG NG NG 32 4 NG 4 5 NG 5 Spring max. Flow at p 15 bar Standard Flow Z Standard Serial number Series 6 Mounting dimensions as per DIN Cone type C PC-Cone, small seat with dampening nose 15 E PC-Cone, small seat with dampening nose 3 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 13

14 SPRE PRTS Y not at PC-Valve Position Designation Part Number NG16 NG25 NG32 NG4 NG5 Seal Kit E O-Ring ack-up Ring O-Ring ack-up Ring O-Ring ack-up Ring O-Ring O-Ring O-Ring O-Ring Seal-Lock Collar Nut Solenoid Valve Cube Plug Gray Cube Plug lack Screws Order example: O-Ring Pos.3 NG4 > Part number: Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

15 ELECTRONICS PLUG MPLIFIER STV11 The plug amplifier has the function of actuating proportional valves without position control. It is plugged directly into the valve solenoid plug. Part Number E Description STV11C15F5RT1 DIGRM C NC Shuntamplifier +24V F NC Dither 5/15Hz D E Differential amplifier U U Ramps Imin. Imax. PI Controler Chopperamplifier U PWM Solenoid Depth band compens. Oscillator 2,5KHz Supply +24V +15V +7,5V GND Specification STV11 Supply Voltage V DC Max. Output Current 1.5 Input Voltage -.4V bis 15V (gegen GND) Signal Output...1V Connection Connection an solenoid: DIN 4365 Connection on plug amplifier: 6pin+PE DIN Dither Frequency 5Hz with Jumper Dimensions L x x H mm 14 x 45 x 51 Weight g ca. 2 For further technical data please take our electronics catalogue Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 15

16 ELECTRONICS MPLIFIER MODULE EM12 These amplifier modules are suitable for controlling a proportional solenoid. They are to be snapped onto carrier rails according to DIN The electrical connection is made by means of screw terminals. The modules are powered by 24 V DC.The solenoid current (actual value)is measured and compared with the externally provided command value.ny occurring difference between the actual and command value,caused,e.g.,by changes in the solenoid temperature or the operating voltage,are balanced. Part Number Description EM12 (5Hz) DIGRM Differential amplifier input: +1V Reference potential GND 1 2 U U t 5Hz Dithers 8 Measuring bridge Imax U I 6 Proportional solenoid 1V mplifier Imin Operating voltage full bridge three phases bridge 24V 28V 7 V 5 DC DC +UM MO -UM Specification STV11 Supply Voltage V DC Max. Output Current (1.3 max. Power ) Min. Output Current...8m Signal Output...1V Signal Output...1V Ramp Time.1...7s Dither Frequency 5Hz with Jumper Mounting Style Mounting rail NS 35/7.5 to DIN 522 Connection Screw terminals Dimensions L x x H mm 74 x 79 x 22.5 Weight g ca. 13 For further technical data please take our electronics catalogue 16 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

17 ELECTRONICS MPLIFIER CRD HN29 FOR PROPORTIONL VLVES WITH ONE SOLENOID The amplifier card HN29 is for proportional valves with one solenoid. They are used to control the input for proportional pressure adjustment valve and throttles. The module is with 5 inputs equipped.(1x 4 2m, 1x 2m,1x 5V,1x 1V,1x free selected 1kW/V). The card can be closed external over the approved input. The ramp time can be leave separate for the pressure climp and for the pressure drop. Part Number Description mplifier Card HN29 DIGRM a12 a22 +15V -15V Reference unstabilized POWER ON DC DC c22 c24 +1V -1V Reference stabilized M...2 M a24 a26 c4/6 a/c/16/18 c V V Operating voltage...5 V a V a3 Ground FREE SELECTED a32 R1 UP DOWN P M c8 c1 Valve 8m 16m 25m C a8 Valve current1v/ STOP RMPS OFF a2 a4-1v J6 J5 FI JUMP c12 Current Fault f/2 J4 J7 f P MIN Command Sig. DITHER Specification STV11 Supply Voltage Output Current 24V DC nominal V DC smooth battery-tension ca V DC rectified change voltage I max...8m Command Value Input 1x 4...2m 1 1x...2m 1 1x...5V 5k 1x...1V 1k 1x free selected 1kΩ/V Connection 32-pin blade connector DIN D32 Dimensions L x x H mm x , Front panel: 3HE x 8TE Weight g ca. 21 For further technical data please take our electronics catalogue Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5 17

18 NOTES 18 Moog Proportional Throttle Cartridge Valve PCME / PCLME NG16-NG5

19 rgentina ustralia ustria razil China Finland France Germany India Ireland Italy Japan Korea Luxembourg Norway Russia Singapore Spain Sweden United Kingdom US Moog Inc., East urora, NY Telephone: 716/655-3 Fax: 716/ Toll Free: MOOG CDL

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