2002 ALTIMA; MANUAL A/C TEMPERATURE NOT ADJUSTABLE
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1 Classification: Reference: Date: HA NTB June 12, ALTIMA; MANUAL A/C TEMPERATURE NOT ADJUSTABLE APPLIED VEHICLE: APPLIED VIN: 2002 Altima (L31) with Manual A/C ONLY All vehicles built before: 1N4AL11D32C APPLIED DATE: All vehicles built before: October 23, 2001 SERVICE INFORMATION If a 2002 Altima, with manual (non-automatic) A/C, exhibits the following symptoms: No heat from vents Always discharges cold air A/C does not cool Temperature cannot be adjusted, Check to see if the air mix gear door drive gear fell off. (See Figure 1). If the gear is missing, find it (hopefully it's still on the floor). Then re-install it using the Service Procedure on Page 2. operated gear Air mix door drive gear (shown installed) Heater box Retaining screw Figure 1 TP010605b 1/5
2 SERVICE PROCEDURE 1. Remove the following components; cluster lid C (HVAC control surround trim) fuse box cover driver s side instrument panel lower cover (attached with 2 screws). 2. Remove the screw from the center of the cable operated gear (see Figure 2). Retaining screw (remove) operated gear Air mix door drive gear (shown installed) Heater box On the left side of the heater case, remove the screw from the center of the cable operated gear for the air mix door. (do not detach) Note: It is not necessary to detach the cable from the gear or the heater box. TP Figure 2 3. Locate the small (about 1 dia.) white air mix door gear. Hopefully it is still on the floor. NOTE: If you cannot find the old air mix door gear, order a new gear. Refer to the Parts Information section of this bulletin. 4. To see how it is supposed to fit, temporarily install the gear into the air mix door shaft (see Figure 3). Note: If the gear is in the correct spot, the alignment pin will be at the 2 to 3 o clock position. POSITIONING THE GEAR CORRECTLY IS CRITICAL TO GETTING THE DOOR TIMING RIGHT. Proper pin location for air mix door/door gear with door/gear turned fully clock wise. The gear can fit two different ways, only one of which is correct. Install the gear and rotate the gear/mix door shaft assembly fully clockwise so the gear s index pin is at the 2 to 3 o clock position. Figure 3 (do not detach) TP010607a 2/5
3 5. Remove the gear, thoroughly clean the gear shaft of any grease, and apply the glue. See Figure 4. Apply Glue to Shaded areas a. Thoroughly clean the air mix door gear shaft. Note: It is not necessary to clean the grease from the gear teeth. Air mix door gear (back side) b. Apply plastic glue (3M dp-8005 or equivalent) to the shaft of the air mix door gear in the area where it inserts into the air mix door shaft. Figure 4 6. Re-install the gear into the mix door shaft (see Figure 5). TP010606a Proper pin location for air mix door/door gear with door/gear turned fully clock wise. Re-install the gear so the gear s index pin is at the 2 to 3 o clock position when the gear/mix door shaft assembly is turned fully clockwise. TP Figure 5 3/5
4 7. Set the HVAC control temperature dial as shown in Figure 6. Temp control set to 12 o'clock position Set the temperature control knob to the middle position, so the dial indicator points to the 12 o clock position. Figure 6 TP010608a 8. Re-install the cable operated gear (see Figure 7). V-notch air mix door gear index pin position Mesh and Install as shown operated gear a. Hold the cable operated gear in one hand next to the heater box. b. Rotate the air mix door gear counter-clockwise so the pin aligns with the V-notch in the cable operated gear. c. Mesh the teeth of the two gears. Clip Temperature control cable Figure 7 d. Install the cable operated gear onto the heater box with the screw removed in step 2. TP010609a 9. Operate the temperature control while watching the air mix door gear movement. They should operate freely with no binding. 10.Check the adjustment of the temperature cable as follows: A. Rotate the temperature control knob to the full COLD position (i.e., fully counterclockwise) and confirm the air mix door is fully seated (sealed) in the down position, then B. Rotate the temperature control knob to the full HOT position (i.e., fully clockwise) and confirm the air mix door is fully seated (sealed) in the up position. If the air mix door does not fully seat (seal) in either the full HOT or full COLD position: Adjust the temperature control cable, with the temperature control knob in the full hot position, using the clip at the heater unit (see Figure 7) 11.Re-install the trim pieces removed in step 1. 4/5
5 PARTS INFORMATION DESCRIPTION PART NUMBER QUANTITY Air Mix Door Gear J010 1 CLAIMS INFORMATION Submit a Primary Failed Part (PP) line claim using the following claims coding: DESCRIPTION PFP OP CODE SYM DIA FRT RPL Air Mix Door J010 TC32AA GA hrs Actuator & Power Servo 5/5
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