Double-check to ensure that all of the parts are included in your shipment. Please immediately contact 3dCarbon if you are missing any part.

Size: px

Start display at page:

Download "Double-check to ensure that all of the parts are included in your shipment. Please immediately contact 3dCarbon if you are missing any part."

Annis Lucy Robertson
5 years ago
Views:

2 5 Pc. Kit Includes QTY 3D PN. DESCRIPTION CRUZE FRONT AIR DAM POLYURETHANE PRE-PRIMERED CRUZE SIDE SKIRT RH POLYURETHANE PRE-PRIMERED CRUZE SIDE SKIRT LH POLYURETHANE PRE-PRIMERED CRUZE REAR LOWER SKIRT POLYURETHANE PRE-PRIMERED CRUZE FLUSH DECK LID SPOILER POLYURETHANE PRE-PRIMERED Double-check to ensure that all of the parts are included in your shipment. Please immediately contact 3dCarbon if you are missing any part. Important Notice Vehicle Prepping Prior to Installation The procedure for installing the 3dCarbon Cruze Body kit involves three types of installation procedures Mechanical Screws - 3M VHB Tape and 3M 540 Polyurethane adhesive. It is critical that the paint surface of the vehicle be room temperature - no less than 70 deg F. The paint surface must be clean and free of any contamination: IE: dirt, road salt, moisture and wax. The procedure for cleaning the paint surface will include using wax and grease remove for any areas that have wax. Isopropyl alcohol on the paint surfaces where the VHB Tape and 3M 540 adhesive will come in contact. The wet out and curing time for the 3M Tape and 540 Adhesive is 24 Hours. Keep the vehicle dry and at room temperature for 24 hours after the installation to allow the wet out of the tape and curing of the 540 adhesive. For removal and reinstallation of any component of the body kit contact 3dCarbon for step-by-step technical support and reinstallation materials. The body kit components are pre-primered and ready for painting follow your paint suppliers recommendation for painting parts that have been primered. These parts are available pre painted in all factory colors from 3dCarbon CAUTION!!!! IF A HEATED SPRAY BOOTH IS USED FOR BAKING THE PRIMER OR PAINT. DO NOT BAKE OR CURE GREATHER THAN 120 F DEGREES FARENHEIT. THE PARTS CAN BE DISTORTED AND PERMANENTLY DAMAGED. SEE PREPPING & PAINTING INSTRUCTIONS FOR MORE INFO.

INSTALLATION STEPS // / FRONT AIR DAM Step 1) HARDWARE SUPPLIED 2 ALUMINUM BRACKETS RIGHT & LEFT WHEEL WELLS 2 M6 X 20MM STAINLESS STEEL SCREWS RIGHT & LEFT WHEEL WELLS 2 M6 FLAT STAINLESS STEEL

4 INSTALLATION STEPS // / FRONT AIR DAM Step 1) HARDWARE SUPPLIED 2 ALUMINUM BRACKETS RIGHT & LEFT WHEEL WELLS 2 M6 X 20MM STAINLESS STEEL SCREWS RIGHT & LEFT WHEEL WELLS 2 M6 FLAT STAINLESS STEEL WASHERS RIGHT & LEFT WHEEL WELLS 2 #8 X ¾ SELF DRILLING SCREWS UNDER FRONT CENTER AIR DAM 3M VHB DOUBLE-FACE TAPE PRE-APPLIED TO THE PARTS AS REQUIRED 3M 540 POLYURETHANE ADHESIVE CHAULKING TUBE Place the air dam on the front factory bumper and check the fit. The front center section should fit flush inside the opening on the bumper. Once the desired fit is achieved, use a white china marker, or grease pencil, to draw a reference line around the top of the part. Step 2) Step 3) Remove the part from the car. Using isopropyl alcohol on a clean wiping cloth, thoroughly wipe the paint surface where the 3M tape will attach. Be careful not to remove the grease pencil marks. Using the adhesion promoter supplied, apply the 3M 94 Adhesion Promoter to the paint surface where the tape will attach. Peel back a small piece of the red plastic protective liner from the tape, making a tail that can be pulled when the air dam is installed. IMAGE #1 Step 4) Using 3M 540 Polyurethane adhesive provided, apply a bead of the polyurethane in the channel located on the back of the air dam below the pre-applied 3M Tape (See Image #1). Do not apply the 540 Adhesive over the red plastic protective liner. Place the air dam on the car, positioning it using the grease pencil marks previously made as a reference. Starting with the center section, pull the red backing tail and press the air dam to the paint surface to ensure good adhesion of the double-face tape. IMAGE #2

Step 5) Step 6) Place one of the supplied Axis Clip s inside the right front wheel well, behind the pre-drilled hole, and secure with the #8 X 1 Phillips Head Screws. Repeat for left side.

Using the original screws removed secure the Aluminum brackets provided.

5 Step 5) Step 6) Place one of the supplied Axis Clip s inside the right front wheel well, behind the pre-drilled hole, and secure with the #8 X 1 Phillips Head Screws. Repeat for left side. (See Image #2 on Previous Page) Locate and remove the original factory Torx drive screw from the bottom of the right and left front splash panel. Using the original screws removed secure the Aluminum brackets provided. (See Image #4) Locate the pre drilled hole on the bottom of the air dam using the (2) Hex Drive M6 X 20mm Stainless Steel screws and flat washers provided secure the air dam to the threaded insert on the aluminum bracket (See Image #5) IMAGE #4 IMAGE #5 Step 7) Using the #8 x ¾ self-tapping screws provided, secure the bottom center of the air dam to the factory splash panel.

INSTALLATION STEPS S // SIDE SKIRTS HARDWARE SUPPLIED 2 ALUMINUM BRACKETS PRE-ATTRACTED TO THE SIDE SKIRTS ( R/L) 1 3M 540 POLYURETHANE ADHESIVE 4 AXIS CLIPS 3M VHB DOUBLE-FACE TAPE PRE-APPLIED TO

6 INSTALLATION STEPS S // SIDE SKIRTS HARDWARE SUPPLIED 2 ALUMINUM BRACKETS PRE-ATTRACTED TO THE SIDE SKIRTS ( R/L) 1 3M 540 POLYURETHANE ADHESIVE 4 AXIS CLIPS 3M VHB DOUBLE-FACE TAPE PRE-APPLIED TO THE PARTS AS REQUIRED 4 #8 X ¾ SELF DRILLING SCREWS 4 #8 X 1 PHILLIPS HEAD SCREWS Step 1) Check fit of the side skirts on the car. Step 2) Using isopropyl alcohol on a clean wiping cloth, thoroughly wipe the paint surface where the 3M tape will attach. Using the adhesion promoter supplied, apply the 3M 94 Adhesion Promoter to the paint surface where the tape will attach. Step 3) IMAGE #6 Peel back a small piece of the red plastic backing from the tape, making a tail that can be pulled when the side skirt is installed. (See Image #6) Step 4) Using 3M 540 Polyurethane adhesive provided, apply a bead of the polyurethane in the channel located on the back of the side skirt below the pre-applied 3M Tape. (See Image #6) Do not apply the 540 Adhesive over the red plastic protective liner. IMAGE #7 Step 5) Place one of the supplied Axis Clips inside the wheel well, behind the pre drilled hole, and secure with the #8 X 1 Phillips Head Screws. Repeat for the other hole. (See image #7)

7 Step 6) Apply a small amount of the 3M 540 Adhesive inside the aluminum bracket (See images #6, 8 and 9) Using a rubber mallet lightly tap the aluminum bracket onto the pinch weld (See image #10) IMAGE #8 IMAGE #9 IMAGE #10

INSTALLATION STEPS // REAR LOWER HARDWARE SUPPLIED 2 AXIS CLIPS 4 #8 X 1 PHILLIPS HEAD SCREWS (MODIFIED TRUSS) 3M VHB DOUBLE-FACE TAPE PRE-APPLIED TO THE PART AS REQUIRED 2 ¼ x 20 x 1 HEX BOLT 2 ¼ X

8 INSTALLATION STEPS // REAR LOWER HARDWARE SUPPLIED 2 AXIS CLIPS 4 #8 X 1 PHILLIPS HEAD SCREWS (MODIFIED TRUSS) 3M VHB DOUBLE-FACE TAPE PRE-APPLIED TO THE PART AS REQUIRED 2 ¼ x 20 x 1 HEX BOLT 2 ¼ X 20 X 1 HEX BOLT 2 ¼ X 20 X 1 STAINLESS STEEL WASHERS 1 3M 540 POLYURETHANE ADHESIVE CHAULKING TUBE Step 1) Step 2) Step 3) Check fit the rear lower wrap on the rear factory bumper, using the bodyline as a reference. Using a china marker or grease pencil, draw a line around the top edge of the part, so that you have a reference to line the part up during the final installation. Remove the part from the car. Using isopropyl alcohol on a clean wiping cloth, thoroughly wipe the paint surface where the 3M tape will attach. Be careful not to remove the grease pencil marks. Using the adhesion promoter supplied, apply the 3M 94 Adhesion Promoter to the paint surface where the tape will attach. Using 3M 540 Polyurethane adhesive provided, apply a bead of the polyurethane in the channel located on the back of the rear lower below the pre applied 3M Tape (See Image #11) Do not apply the 540 Adhesive over the red plastic protective liner. Peel back a small piece of the red plastic backing from the tape making a tail that can be pulled when the rear lower is installed (See Image #11) Place the rear lower back on the car, positioning it using the grease pencil marks as a reference. Starting with the either side right or left pull the red plastic tail and press the rear lower to the paint surface to insure adhesion of the double face tape. IMAGE #11 Step 4) Place one of the supplied Axis Clip s inside the wheel well behind the pre drilled hole and secure with the #8 X 1 Phillips Head Screws. Repeat for the other hole (See Image #12) IMAGE #12

Step 6) Locate the two pre-drilled holes in the rear lower.

9 Step 5) Using the 6mm x 30mm Screws and 6mm washers nuts, secure the rear lower to the bumper, as shown in image #13. Step 6) Locate the two pre-drilled holes in the rear lower. Using a screw gun, secure the rear lower to the bumper with the #8 x 1 screws, as shown in image #14 IMAGE #13 IMAGE #14

INSTALLATION STEPS S // FLUSH DECK LID SPOILER ER HARDWARE SUPPLIED 3M VHB DOUBLE FACE TAPE PRE-APPLIED TO PART 3M 540 POLYURETHANE ADHESIVE Step 1) Check fit spoiler on the deck lid.

10 INSTALLATION STEPS S // FLUSH DECK LID SPOILER ER HARDWARE SUPPLIED 3M VHB DOUBLE FACE TAPE PRE-APPLIED TO PART 3M 540 POLYURETHANE ADHESIVE Step 1) Check fit spoiler on the deck lid. Align the spoiler right to left and front to rear. Check the measurement from the front leading edge of the deck lid to the front edge of the spoiler. The measurement should be 9 3/8. Using a china marker or grease pencil, draw a line along the edge of the part and make reference line that can be a couple hash marks on the glass and the spoiler, so that you have a reference to line the part up during the final installation. Step 2) Remove the part from the car. Using isopropyl alcohol on a clean shop towel clean the paint surface where the spoiler will attach. Be careful not to remove the grease pencil marks. Using the 3M 94 adhesion promoter supplied, apply the adhesion promoter to the paint surface where the tape will attach. IMAGE #15 Step 3) Peel back a small piece of the red plastic backing from the tape; making a tail that can be pulled when the rear spoiler is installed. (See Image #15) Using a chalking gun, apply the 3M 540 Adhesive to the channel on the bottom of the spoiler as shown in image # 16 Carefully place the rear spoiler back on the car, positioning it using the grease pencil marks as a reference. Press the spoiler firmly to the paint surface with a minimum of (15) Lbs. of force Starting with the either side right or left pull the red plastic tails and press the rear spoiler to the paint surface to insure adhesion of the double face tape. (See Image #16) IMAGE #16 3DCARBON BODY KITS CAR BODY KITS

QTY 3D PN. FCS PART NUMBER DESCRIPTION

Rev.05-08 QTY 3D PN. FCS PART NUMBER DESCRIPTION 1 691224 A6ZEP-17B635-AAPLN MKZ FRONT AIR DAM 1 691202 A6ZEP-5410154-AAPLN MKZ SIDE SKIRT RH 1 691203 A6ZEP-5410155-AAPLN MKZ SIDE SKIRT LH 1 691225 A6ZEP-17E957-AAPLN