FORD - F TOOLS CHECK LIST INSTALLATION MANUAL READ CAREFULLY BEFORE INSTALLATION FLOOR LINERS SET F ALL TYPE OF CABS

Transcription

1 FORD - F FLOOR LINERS SET F PART # : 1140NNTJFO23A12 LH ALL TYPE OF CABS RH NOT DESIGNED OR RECOMMENDED FOR MODELS EQUIPPED WITH VINYL FLOORING TOOLS ONLY SUPER CREW CAB PART # : 1140DNTUFO23A13 READ CAREFULLY BEFORE INSTALLATION CHECK LIST DOME - AIRDESIGN 3 pieces DATE:

2 FORD - F LH make sure your vehicle ALREADY have OEM CAR MAT FASTENERS YOU must have them for proper INSTALLATION if IT DOES NOT HAVE, GET THIS PARTS FROM YOUR LOCAL DEALER UNOBSTRUCTED brake click floor liner DATE:

3 FORD - F FOR CO-DRIVER S SIDE REPEAT STEPS 3 & 4 FOR REAR SIDE REPEAT STEPS 3 & align FAILURE TO CORRECTLY INSTALL OR RE-INSTALL THE floor liner TO THE ABOVE INSTUCTIONS COULD RESULT IN THE LOSS OF CONTROL OF THE VEHICLE AND DEATH OR SERIOUS INJURY. REGULAR CLEANIGN EXTENDS THE LIFE OF YOUR floor LINERS. CLEAN USING ONLY A MILD DETERGENT SOAP AND WATER. DO NOT USE HARSH CHEMICALS OR ABRASIVE TYPE CLEANERS AS THESE PRODUCTS MAY DAMAGE THE FLOOR LINER. DATE:

4 HOOD SCOOP F PART # : 1129CPNUFO23A01 WARNING!! Do not install Hood Scoops or other Body Parts directly Over Wrapped areas. Before installation of the parts, you must leave at least a 1/4 (6mm) perimetral clearance Free from Vinil surrounding the part, before Part installation. WARNING!! Do not install Hood Scoops Over Vinil or Over Plastic Stripes on the Hood: 3M Adhesive Tape and PUR Adhesive must always be in contact with the Sheet Metal of the vehicle. WARNING!! Rust Prevention Oils and other Petrol Based Anti Rust Treatments for Vehicles may affect 3M s Double Adhesive Tape and Polyurethane Adhesive performance! DO NOT WASH CAR AFTER INTALLING 24 hrs DRIVE SLOWLY 25 mph max READ CAREFULLY BEFORE INSTALLATION We recommend 2 persons for installation DATE:

5 TOOLS CHECK LIST ITEM A DESCRIPTION *VHB TAPE *Already installed in the part DRAWING AMOUNT INCLUDED IN PARTS B C D E GREASE PENCIL POLYURETHANE ADHESIVE ECO DOME BLACKOUT 1PC 1PC 1PC 1PC PRE-MOUNT BLACKOUT STEPS: 1. CLEAN SURFACE WITH ACETONE 2. APPLY WATER TO SCOOP AND STICKER 3. PLACE & PRESS THIS ELIMINATE GLARE CAUSED BY REFLECTED LIGHT. PLACE BLACKOUT FRONT BACK WASH WITH WATER, DETERGENT AND SOFT CLOTH OR SPONGE WASH WITH WATER, DETERGENT AND SOFT CLOTH OR SPONGE DATE:

6 HASH MARKS DRAW CENTER HASH MARK WITH GREASE PENCIL ON HOOD SCOOP AND SHEET METAL, THIS WILL ENSURE HOOD SCOOP WILL BE CENTERED TO GREASE PENCIL OUTLINE. TOP VIEW WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD. PEEL OFF LINER LINER Hold the liner out 8 A full surface contact between tape and substrate is decisive for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, add-on parts and tapes must have the similar temperature. APPLY ADHESIVE Ø 1/4 ACETONE USE ACETONE TO THROWLY CLEAN ADHESIVE CHANNEL VHB TAPE GROOVE FOR ADHESIVE Keep the indicated separation 1 WATER DRAIN KEEP OPEN WITHOUT ADHESIVE DATE:

7 9 PLACE CLEAN OFF GREASE PENCIL MARK N/cm INSTALLED PARTS DATE:

8 FRONT BUMPER GUARD FORD F PART # : 1107CNEUFO23A04 READ CAREFULLY BEFORE INSTALLATION We recommend 2 persons for installation AFTER INSTALLATION Do not WaSh car DRIVE SLoWLY 25 mph max TOOLS CHECK LIST B PUSH PIN WURTH mm t hrs 1 1/4 5/8 *Already installed in the part ITEM DESCRIPTION DRAWING AMOUNT A *VHB TAPE Included in all parts 6 pcs C D E F G H I J K DRL LED OSRAM PX-5 * BUTTON HEAD ALLEN STAINLESS SCREW M4 X 16 * WASHER 3/16 * STAINLESS LOCKNUT M4 GREASE PENCIL AUTOMOTIVE ADHESION PROMOTER POLYURETHANE ADHESIVE ECO DOME GREEN WIRE EXTENSION 1 set 4 pcs 4 pcs 4 pcs 1 pc 1 pc 1 pc 1 pc 1 pc L QUICK SPLICE TAP CONECTOR 1 pc DATE:

9 INSTALLATION DRL TO BATTERY LED DaY time RUnnInG LIGhtS (DRL) InStaLatIon FoR FRont bumper PRotEctoRS ambar InDIcatoR LIGht ambar indicator light GREEn RED & orange THE ENGINE HAS TO BE RUNNING FOR THE DRL S to FUnctION LED DRIVInG control box black FUSE RED & orange ambar indicator light PLUG BLUE / GREEN orange: battery PoSItIVE(+) black: battery negative(-) RED: battery PoSItIVE(+) GREEn: heda LIGhtS (+) To connect green wire to the indicator lights (ambar light) harness use the green wire extension. LED DRIVING CONTROL BOX If the DRL s did not turn on inmediatly when the vehicle starts, please wait a few minutes until the computer resets and then the lights will lit up. In case the vehicle counts with proximity sensors relocate them following the instructions, otherwise continue with the rest of the manual. DATE:

10 align & mark DRAW CENTER HASH mark WITH GREASE PENCIL ON FRONT BUMPER AND SHEET METAL, THIS WILL ENSURE FRONT BUMPER WILL BE CENTERED TO GREASE PENCIL OUTLINE. hash marks drill to pass throught drl s cables drill lower plastic valance ON AN AREA THAT WILL BE covered BY THE BUMPER GUARD 1/2 CLEAN PERIMETER WASH WITH WATER, DETERGENT AND SOFT CLOTH OR SPONGE 8 DATE:

11 MOUNT DRL S ON BUMPER click click PEEL OFF LINER WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD. INNER VIEW LINER Hold the liner out APPLY ADHESIVE Ø 1/4 ACETONE VHB TAPE GROOVE FOR ADHESIVE USE ACETONE to THOROUGHLY CLEAN ADHESIVE CHANNEL DATE:

12 PASS DRL CABLE PASS DRL cables THROUGH HOLES A full surface contact between tape and substrate is decisive for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, add-on parts and tapes must have the similar temperature. 8 DRILL 1/4 DATE:

13 PLACE PUSH PINS CONNECT DRL S TO THE CONTROL BOX SECURE CABLES USING PLASTIC STRAPS CLEAN OFF GREASE PENCIL MARK INSTALLED PART DATE:

14 FORD -F DOOR ROCKER PANEL SET F PART # : 1124NJFO20D03 DO NOT WASH CAR DRIVE SLOWLY 25 mph max READ CAREFULLY BEFORE INSTALLATION 24 hrs We recommend 2 persons for installation TOOLS CHECK LIST *Already installed in the part ITEM A DESCRIPTION * VHB TAPE DRAWING AMOUNT Included in the parts B GREASE PENCIL 1 pc C ADHESION PROMOTER 1 pc D ECO DOME 1 pc DATE:

15 FORD- F FRONT & REAR ROCKER PANEL FACTORY DOOR MOLDING HAVE TO BE REMOVED BEFORE INSTALLING DOOR ROCKER PANEL WASH WITH WATER, DETERGENT AND SOFT CLOTH OR SPONGE FRONT REAR 1/4 1/4 Keep the indicated separation between the panels and the edge of the doors as shown in the picture. DATE:

16 FORD -F HASH MARKS FIRST CLEAN ALL OVER THE APPLICATION AREA WITH ACETONE DRAW CENTER HASH MARK WITH GREASE PENCIL ON PANELS AND SHEET METAL, THIS WILL ENSURE PANELS WILL BE CENTERED TO GREASE PENCIL OUTLINE. PLACE PEEL OFF LINER LINER Hold the liner out WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD. A full surface contact between tape and substrate is decisive for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, add-on parts and tapes must have the similar temperature. DATE:

17 FORD- F APPLY PRESSURE 9 CLEAN OFF GREASE PENCIL MARK N/cm INSTALLED PARTS DATE:

18 TAILGATE WING SPOILER F PART # : 1102DNTUFO23A11 AFTER INSTALLATION DO NOT WASH CAR 24 hrs DRIVE SLOWLY 25 mph max READ CAREFULLY BEFORE INSTALLATION We recommend 2 persons for installation TOOLS CHECK LIST ITEM DESCRIPTION A * VHB TAPE DRAWING *Already installed in the part AMOUNT Included in the parts B GREASE PENCIL 1 pc C ADHESION PROMOTER 1 pc D ECO DOME 1 pc DATE:

19 WASH WITH WATER, DETERGENT AND SOFT CLOTH OR SPONGE MAKE SURE THE TAILGATE PLASTIC CAP HAS NO GREASE OR RINSE AID HASH MARKS ENSURE SPOILER IS CENTERED AND SITS PROPERLY ON THE VEHICLE DRAW CENTER HASH MARK WITH GREASE PENCIL ON SPOILER AND SHEET METAL, THIS WILL ENSURE SPOILER WILL BE CENTERED TO GREASE PENCIL OUTLINE. FIRST CLEAN ALL OVER THE APPLICATION AREA WITH ACETONE A full surface contact between tape and substrate is decisive for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, addon parts and tapes must have the similar temperature. DATE:

20 PEEL OFF LINER LINER Hold the liner out A full surface contact between tape and substrate is decisive for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, addon parts and tapes must have the similar temperature. WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD. PLACE GUIDED BY GREASE PENCIL MARKS 8 APPLY PRESSURE DATE:

21 9 CLEAN OFF GREASE PENCIL MARK FORD- F INSTALLED PART DATE:

22 SUPER-BOLT FENDER FLARES SET F PART # : 1109NNTJFO23A05 *fits in all models with single wheel in the rear READ CAREFULLY BEFORE INSTALLATION TOOLS CHECK LIST We recommend 2 persons for installation ¼ T -15 do not wash Car 24 hrs drive slowly 25 mph max 10mm *Already installed in the part ITEM DESCRIPTION DRAWING AMOUNT A *SUPER BOLT S RUBBER STUDS after installation 34 pcs 5/16 9/32 7mm B C D E F G H I J K L M N *STAINLESS SUPER BOLT M6X14.87 PVC TRIM AUTOMOTIVE ADHESION PROMOTER TESA #60153 APPLICATION SPONGE GREASE PENCIL PUSH PINS WURTH 46 THREADLOCKER 222 HEX BOLT M4.2 X 20 S-Clip SUPER BOLT PUSH TOOL U-clip U-NUT ECO DOME 34 pc 33 ft 1 pc 1 pc 1 pc 2 pc 1 pc 16 pcs 8 pcs 1 pc 10 pc 18 pc 1 pc DATE:

23 REMOVE MUD GUARDS FRONT RIGHT & LEFT FLARE INNER View FACTORY PlasTIC CORNER CAPS MUST BE REMOVED BEFORE INSTALLING REMOVE SCREWS 10mm INNER VIEW PlaCE U-NUT REPEAT FOR RIGHT SIDE If the truck has the U-Nut, do not place the new ones. DATE:

24 SECURE THE PART 10mm DO NOT COMPLETELY SCrew MARK SILHOUTTE AND SUPER BOLTS POSITIONS UNSCREW & REMOVE HASH MARKS DRAW CENTER HASH MARK WITH GREASE PENCIL AT CENTER, BOTH SIDES, ON EACH SUPER BOLT AND SHEET METAL. THIS WILL ENSURE WHEEL flare WILL BE CENTERED TO GREASE PENCIL OUTLINE. DATE:

25 8 FIRST CLEAN ALL OVER THE APPLICATION AREA WITH ACETONE 9 APPLICATION AREA INNER VIEW ALIGN WHEEL flare TOP EDGE WITH THE GREASE PENCIL HASH marks AND PlaCE. WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD SECURE THE PART APPLY PRESSURE ON EACH SUPER BOLT THE FIRST SUPER BOLT ASSEMBLY MUST BE BONDED AT THE EDGE OF THE SUrfaCE DO NOT COMPLETELY SCrew DATE:

26 UNSCREW REMOVE SUPER BOLTS (B) THE FIRST SUPER BOLT ASSEMBLY MUST BE BONDED AT THE EDGE OF THE SUrfaCE REMOVE ¼ DATE:

27 PRESS SUPER BOLTS STUDS (A) FORD- F SUPER BOLT INSTALLATION ATTENTION FOR GOOD ADHESION IT IS NECESSARY TO APPLY AS MUCH PRESSURE AS POSSIBLE ALL OVER THE EDGE AND CENTER OF THE SUPER BOLTS STUDS N/cm SUPER BOLT STUDS PRESSURE POINTS A full surface contact between tape and substrate is important for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, add-on parts and tapes must have the similar temperature. DATE:

28 PLACE PVC TRIM fixation system VEHICLE PVC TRIM VHB TAPE VHB TAPE SCREW FENDER FLARE STUD INNER VIEW 9 PLACE end start REMOVE LINER APPLY LOCTITE THREADLOCKER TO SUPER BOLT S THREAD PLACE SUPER BOLTS HAND TIGHT ATTENTION DATE: ¼

29 SECURE THE PART PLACE S-CLIPS (I THE FIRST SUPER BOLT ASSEMBLY MUST BE BONDED AT THE EDGE OF THE SUrfaCE CLEAN OFF GREASE PENCIL MARK INNER VIEW REAR RIGHT & LEFT FLARE PLACE U-NUTS If the truck has the U-Nut, do not place the new ones. INNER VIEW DATE:

30 PRE-MOUNT & SECURE THE PART MARK SILHOUETTE AND SUPER BOLTS POSITIONS HASH MARKS UNSCREW & REMOVE DRAW CENTER HASH MARK WITH GREASE PENCIL AT CENTER, BOTH SIDES, ON EACH SUPER BOLT AND SHEET METAL. THIS WILL ENSURE WHEEL FLARE WILL BE CENTERED TO GREASE PENCIL OUTLINE. FIRST CLEAN ALL OVER THE APPLICATION AREA WITH ACETONE APPLICATION AREA DATE:

31 8 INNER VIEW 9 WARM SURFACES WITH HEAT GUN IF SURFACE TEMPERATURE IS TOO COLD SECURE THE PART ALIGN WHEEL flare TOP EDGE WITH THE GREASE PENCIL HASH marks AND PlaCE. APPLY PRESSURE ON EACH SUPER BOLT UNSCREW REMOVE SUPER BOLTS (B) ¼ DATE:

32 REMOVE A full surface contact between tape and substrate is important for good adhesion performance. Contact is achieved by applying pressure. In practice a pressure between 40 and 50 N/cm² is usually needed and an application temperature between 25 and 45 C or 77 and 113 F is also necessary. During application, add-on parts and tapes must have the similar temperature. PRESS SUPER BOLTS STUDS (A) SUPER BOLT INSTALLATION ATTENTION FOR GOOD ADHESION IT IS NECESSARY TO APPLY AS MUCH PRESSURE AS POSSIBLE ALL OVER THE EDGE AND CENTER OF THE SUPER BOLTS STUDS N/cm SUPER BOLT STUDS DATE:

33 PLACE PVC TRIM INNER VIEW REMOVE LINER end start PLACE 8 SECURE THE PART 9 APPLY LOCTITE THREADLOCKER TO SUPER BOLT S THREAD PLACE SUPER BOLTS HAND TIGHT ATTENTION ¼ DATE:

34 PLACE U-CLIPS (J) DRILL PLACE PUSH PINS (H) DRILL ONLY THE PLASTIC COVER Step 1 drill with1/8 Step 2 drill with 1/4 CLEAN OFF GREASE PENCIL MARK INSTALLED PARTS DATE: Looking for body kits & ground effects? Visit our website.