Angle Drill Attachments & Accessories

Transcription

1 EPHY G O U P TOOLS ENGINEEED TO PEFOM ngle Drill ttachments & ccessories EPHY Manufacturing Co., Inc

2 EPHY G O U P TOOLS ENGINEEED TO PEFOM T556/T557/T558 ngle Drill ttachment The T556/T557/T558 series flat offset angle drill attachments have been designed to run at any speed up to 3,000 rpm in the tightest and most demanding applications. This angle drill is well suited for all metallic, graphite and composite materials used in the aircraft industry today. Features include: Standard duty. Drive shaft and idler gear shafts are all supported by ball bearings. Drive shafts are available with 1/4" round (no suffix), 1/4" round with three flats (TF) and quick change (QC) drive shafts. Spindle gears are available with standard (D) and 1/4-28 (C) internal threads. These angle drills feature a 1:1.5 drive shaft to spindle gear ratio. This means you will net more spindle gear speed from your existing drill motors..875 H W O W O T X L X L Model Number Spindle Thread Spindle Offset O Drill Offset X Overall Length L Overall Height H Body Thick ness T Body Width W ngle Drill Capacity T556-D T556-D-QC T556-D-TF T556-C T556-C-QC T556-C-TF /4-28 1/4-28 1/ Straight Straight Straight Straight Straight Straight 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. T557-D T557-D-QC T557-D-TF T557-C T557-C-QC T557-C-TF /4-28 1/4-28 1/ L.H. 30 L.H. 30 L.H. 30 L.H. 30 L.H. 30 L.H. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. T558-D T558-D-QC T558-D-TF T558-C T558-C-QC T558-C-TF /4-28 1/4-28 1/ H. 30.H. 30.H. 30.H. 30.H. 30.H. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. 1/4 lum. EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page 1

3 EPHY G O U P TOOLS ENGINEEED TO PEFOM T627/T628/T629 High Speed ngle Drill ttachments The T627/T628/T629 series flat offset angle drill attachments have been designed run at any speed up to 6,000 rpm in the tightest and most demanding applications. This full bearing angle drill is well suited for all metallic, graphite and composite materials used in the airframe industry today. Features include: Standard duty-full Bearing Design. Spindle gear is supported by both radial and thrust ball bearings designed to run at speeds up to 6,000 rpm. Improved spindle gear ball bearing system, significantly reduces spindle run out, run temperature and extends the product life. Drive shaft and idler gear shafts are all supported by ball bearings. Spindle gears are available with standard (D) and 1/4-28 (C) internal threads. Drive shafts are available with 1/4" round (no suffix),1/4" round with three flats (TF) and quick change (QC) drive shafts. These angle drills feature a 1:1.5 drive shaft to spindle gear ratio. This means you will net more speed from your existing drill motors..875 H 11/16 Hex W O W O T X L X L Model Number Spindle Thread Spindle Offset O Drill Offset X Overall Length L Overall Height H Body Thickness T Body Width W ngle Drill Capacity T627-D Straight 1/4" lum. T627-D-QC Straight 1/4" lum. T627-D-TF Straight 1/4" lum. T627-C 1/ Straight 1/4" lum. T627-C-QC 1/ Straight 1/4" lum. T627-C-TF 1/ Straight 1/4" lum. T628-D º L.H. 1/4" lum. T628-D-QC º L.H. 1/4" lum. T628-D-TF º L.H. 1/4" lum. T628-C 1/ º L.H. 1/4" lum. T628-C-QC 1/ º L.H. 1/4" lum. T628-C-TF 1/ º L.H. 1/4" lum. T629-D º.H. 1/4" lum. T629-D-QC º.H. 1/4" lum. T629-D-TF º.H. 1/4" lum. T629-C 1/ º.H. 1/4" lum. T629-C-QC 1/ º.H. 1/4" lum. T629-C-TF 1/ º.H. 1/4" lum. EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page 2

4 EPHY G O U P TOOLS ENGINEEED TO PEFOM The T677/T777 series flat offset angle drill attachments have been designed to run at any speed up to 6,000 rpm in the tightest and most demanding applications. This full bearing angle drill is well suited for all metallic, graphite and composite materials used in the airframe industry today. Features include: Standard duty-full Bearing Design. Spindle gear is supported by both radial and thrust ball bearings designed to run at speeds up to 6,000 rpm. Improved spindle gear ball bearing system, significantly reduces spindle run out, run temperature and extends the product life. Drive shaft and idler gear shafts are all supported by ball bearings. Spindle gears are available with standard (D) and 1/4-28 (C) internal threads. Drive shafts are available with 1/4" round (no suffix),1/4" round with three flats (TF) and quick change (QC) drive shafts. These angle drills feature a 1:1.5 drive shaft to spindle gear ratio. This means you will net more spindle gear speed from your existing drill motors. 11/16 HEX T677/T777 High Speed ngle Drill ttachments W X O W 11/16 HEX O X H H T T L L Model Number Spindle Thread Spindle Overall Overall Body Body Drill Offset Offset Length HeighT Thickness Width O X L H T W ngle Drill Capacity T677-D Straight 1/4" lum. T677-D-QC Straight 1/4" lum. T677-D-TF Straight 1/4" lum. T677-C 1/ Straight 1/4" lum. T677-C-QC 1/ Straight 1/4" lum. T677-C-TF 1/ Straight 1/4" lum. T777-D Straight 1/4" lum. T777-D-QC Straight 1/4" lum. T777-D-TF Straight 1/4" lum. T777-C 1/ Straight 1/4" lum. T777-C-QC 1/ Straight 1/4" lum. T77-C-TF 1/ Straight 1/4" lum. EPHY Manufacturing Co., Inc Page 3

5 EPHY G O U P TOOLS ENGINEEED TO PEFOM T727/T728/T729 High Speed ngle Drill ttachments The T727/T728/T729 series flat offset angle drill attachments have bee designed to run at any speed up to 6,000 rpm in the tightest and mos demanding applications. This full bearing angle drill is well suited for a metallic, graphite and composite materials used in the airframe industr today. Features include: Standard duty-full Bearing Design. Spindle gear is supported by both radial and thrust ball bearings designed to run at speeds u to 6,000 rpm. Improved spindle gear ball bearing system, significantly reduces spindle run out, ru temperature and extends the product life. Drive shaft and idler gear shafts are all supported by ball bearings. Spindle gears are available with standard (D) and 1/4-28 (C) internal threads. Drive shafts are available with 1/4" round (no suffix), 1/4" round with three flats (TF) and quic change (QC) drive shafts. These angle drills feature a 1:1.5 drive shaft to spindle gear ratio. This means you will net mor spindle gear speed from your existing drill motors..535 H 11/16 Hex W O W O T X L X L Model Number Spindle Thread Spindle Offset Drill Offset Overall Length Overall HeighT Body Thickness Body Width ngle Drill Capacity O X L H T W T727-D Straight 1/4" lum. T727-D-QC Straight 1/4" lum. T727-D-TF Straight 1/4" lum. T727-C 1/ Straight 1/4" lum. T727-C-QC 1/ Straight 1/4" lum. T727-C-TF 1/ Straight 1/4" lum. T728-D º L.H. 1/4" lum. T728-D-QC º L.H. 1/4" lum. T728-D-TF º L.H. 1/4" lum. T728-C 1/ º L.H. 1/4" lum. T728-C-QC 1/ º L.H. 1/4" lum. T728-C-TF 1/ º L.H. 1/4" lum. T729-D º.H. 1/4" lum. T729-D-QC º.H. 1/4" lum. T729-D-TF º.H. 1/4" lum. T729-C 1/ º.H. 1/4" lum. T729-C-QC 1/ º.H. 1/4" lum. T729-C-TF 1/ º.H. 1/4" lum. EPHY Manufacturing Co., Inc Page 4

6 EPHY G O U P TOOLS ENGINEEED TO PEFOM T561/T562/T563 Flat Offfset ngle Drill The T561/T562/T563 series flat offset angle drills. Extra thin drills which allow access into tight areas. ll steel housings, heat treated gears, hardened and precision ground shafts tackle the toughest of tasks with ease. L NGLE O L1 X O T563 T561 L X T T562 MODEL T562 T563 T561 T762 T763 T761 SPINDLE THED 10-32' 1/4" ' 1/4" ' 1/4" ' 1/4" ' 1/4" ' 1/4"-28 SPINDLE OFFSET BODY WIDTH DILL OVELL OFFSET LENGTH LENGTH BODY THICKNESS O X L L1 T W 9/32" 2-5/8" 3-3/64" 2-5/8" 3-3/64" 3-7/16" 3-13/16" 3-7/16" 3-13/16" 5-11/16" 1-13/16" 1/4" 7/8" NGLE 30.H. 30 L.H. STIGHT 30.H. 30 L.H. STIGHT DILL CP 1/8" PEVIOUS MODEL T513 T514 T515 T713 T714 T715 T561, T562 & T563 ngle drill illustrated, are also available as T761, T762 & T763 see reference L1 dimension for difference. For ¼-28 Spindle thread add -C to the part numbers above EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page 5

7 EPHY G O U P TOOLS ENGINEEED TO PEFOM T Flat Offfset ngle Drill Heavy Duty Drills offset for those places inaccessible for ordinary drills. Housings encase heat treated gears, with shafts hardened and precision ground to take the toughest task with ease. T528 O D L1 T X L MOUNTING DPTE FO T528 MODEL SPINDLE THED T528-B 5/16"-24 T528-C 1/4"-28 SPINDLE OFFSET DILL OFFSET OVELL LENGTH LENGTH SHOT END BODY THICKNESS MOUNT DIMETE O X L L1 T D 3/8" 2-5/8" 3-11/16" 2-1/8" 5/8" 11/16" 5/16" MOUNTING DPTE FO MODEL T528 SEE PGE C2 MX.EC. CP. EPHY Manufacturing Co., Inc Page 6

8 EPHY G O U P TOOLS ENGINEEED TO PEFOM T535/T622/T721/T Flat Offfset ngle Drill Offset drills for those "hard to get at" areas. Heat treated gears, Hardened and precision ground shafts, make this tool acceptable for the toughest jobs, EXT ECH TYPE T622 EVESE SPINDLE TYPE T535 T721 T733 MODEL SPINDLE THED T535-C 1/4-28" SPINDLE OFFSET DILL OFFSET OVELL LENGTH LENGTH SHOT END BODY THICKNESS MOUNT DIMETE O X L L1 T D MX.EC. CP. T535-D # /16" 3-13/16" 4-35/64" 1-61/64" 17/32" 11/16" 1/4" T535-G #5-40 T622-C 1/4-28" T622-D # /16" 3-1/8" 3-7/8" 1-61/64" 17/32" 11/16" 1/4" T622-G #5-40 O D L1 T721-C 1/4-28" T721-D # /16" 2-29/64" 3-13/64" 1-15/16" 1/2" 11/16" 1/4" T721-G #5-40 T X L T733-C 1/4-28" T733-D #10-32 T733-G #5-40 5/16" 2-15/32" 3-7/32" 1-13/16" 3/8" 11/16" 3/16" DILL DPTES FO THESE NGLE DILLS SEE PGE 17 EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page 7

9 EPHY G O U P TOOLS ENGINEEED TO PEFOM T627D Motor dapters High Speed ngle Drill ttachments DIMPLE ETINS BCELET IN C'BOE T.53 OPENING WHEN OTTES TYP. The T627D Motor dapters are designed to be used in conjunction with EPHY's hex body flat offset angle drill attachments and the BOEING quick change chuck. Features include: Threads directly onto your pneumatic drill. 11/16" 12 point hex. Safetly Sleeve that protects the user from the rotating drive shaft and quick change chuck. Model Number Motor Thread Overall Body dapter Hex Length Diameter Motor Model T627D 1"-20 LH 3.450" 11/16" 12 Point 1.030" Dotco T627D /4-18- LH 3.165" 11/16" 12 Point 1.030" Ingersoll-and T627D-M36 M36X1.5 LH 3.340" 11/16" 12 Point 1.030" tlas Copco LBB36 EPHY Manufacturing Co., Inc Page 8

10 EPHY G O U P TOOLS ENGINEEED TO PEFOM T417 ngle Drills 90 Light Duty These small, compact drills are designed for extra "Tight" spots. They are similar in construction to the larger models except that, because of mechanical limitations, a ground steel spindle bearing is used instead of a radial thrust ball bearing. STEEL THUST BLOCK GENETED BEVEL GE BLL BEING HDENED & GOUND DIVE SHFT IBBED GIP DIE CST HOUSING NEEDLE BEING GOUND STEEL SPINDLE BEING MODEL SPINDLE THED SPINDEL OFFSET O LENGTH SHOT END X LENGTH OVELL L BODY DIMETE D MXIMUM DILL CPCITY T417-C 1/ /64" 27/32" 5-5/8" 5/8" 1/8" T417-C-QC 1/ /64" 27/32" 5-15/16" 5/8" 1/8" T417-D /64" 27/32" 5-5/8" 5/8" 1/8" T417-D-QC /64" 27/32" 5-15/16" 5/8" 1/8" EPHY Manufacturing Co., Inc Page 9

11 EPHY G O U P TOOLS ENGINEEED TO PEFOM T613 ngle Drills 90 Light Duty Constructed with an all steel housing to permit the use of larger, stronger gears and increased drill capacity, without sacrificing the overall size as offered in other ephyr light duty drills. T613 STEEL THUST BLOCK GENETED BEVEL GE BLL BEING STEEL HOUSING SHIELDED BLL BEING GOUND STEEL SPINDLE BEING HDENED & GOUND DIVE SHFT MODEL SPINDLE THED T613-C 1/4-28" T613-D #10-32 SPINDLE OFFSET DILL OFFSET OVELL LENGTH BODY DIMETE O X L D MX.DILL. CP. 5/16" 29/32" 7-3/16" 1-61/64" 3/16" T613-F 9/32"-40 OTHE SPINDLE SIES ON EQUEST EPHY Manufacturing Co., Inc Page 10

12 EPHY G O U P TOOLS ENGINEEED TO PEFOM T616 ngle Drills 90 Light Duty THE MIDGET DILL THT DOES "BIG" JOB! Designed primarily for use in limited spaces this unit features a greatly reduced 90 degree end section plus all the advantages of other ephyr light duty drills. STEEL THUST BLOCK GENETED BEVEL GE BONE BEING BUSHING BONE BEING BUSHING GOUND STEEL SPINDLE BEING IBBED DIE CST HOUSING HDENED & GOUND DIVE SHFT 33/64" MODEL SPINDLE THED SPINDEL OFFSET O LENGTH SHOT END X LENGTH OVELL L BODY DIMETE D MXIMUM DILL CPCITY 1/4" T616D /64" 25/32" 5-5/8" 5/8" 1/8" O 33/64" EPHY Manufacturing Co., Inc Page 11

13 EPHY G O U P TOOLS ENGINEEED TO PEFOM T219 ngle Drills 90 Standard Duty T219 These tools are considered as the "Standard Duty" size by most users. They incorporate the finest of mechanical design and construction that it is possible to pack into their physical dimensions. DIL THUST BLL BEING IBBED GIP DIE CST HOUSING HDENED & GOUND DIVE SHFT GENETED BEVEL GE DOUBLED OIL SELED DIL THUST BLL BEING NEEDLE BEING OPTIONL SPINDLE THEDS MODEL SPINDLE THED T219-B 5/16"-24 T219-C 1/4"-28 T219-D SPINDLE OFFSET DILL OVELL OFFSET LENGTH O X L D BODY DIMETE MX.DILL. CP. 13/32" 1-11/16" 7-3/8" 7/8" 3/8" EPHY Manufacturing Co., Inc Page 12

14 EPHY G O U P TOOLS ENGINEEED TO PEFOM T246 ngle Drills 360 Standard Duty T246 truly "all angle" 360 swivel heat type of tool designed for all standard duty drilling operations. Incorporates the same fine workmanship and design features as other ephyr Tools. GENETED BEVEL GE DIL THUST BLL BEING IBBED GIP DIE CST HOUSING HDENED & GOUND DIVE SHFT BONE BEING INSET SWIVEL FICTION DJUSTMENT SCEW OPTIONL SPINDLE THEDS DOUBLED OIL SELED DIL THUST BLL BEING DOUBLED OIL SELED DIL THUST BLL BEING NEEDLE BEING MODEL SPINDLE THED T246-B 5/16"-24 T246-C 1/4/"-28 T246-D' #10-32 LENGTH OVELL BODY SHOT LENGTH DIMETE END O X L D Y SPINDLE OFFSET OFFSET LENGTH 3/8" 2.00" 8-9/16" 7/8" 2.00" MX.DILL. CP. 3/8" EPHY Manufacturing Co., Inc Page 13

15 EPHY G O U P TOOLS ENGINEEED TO PEFOM T220 ngle Drills 45 Standard Duty T220 This 45 angle head is the accepted "Standard Duty" size. Its conservative design and precision workmanship assure long and satisfactory service. IBBED GIP DIE CST HOUSING OPTIONL SPINDLE THEDS DIL THUST BLL BEING GENETED BEVEL GE DOUBLED DIL THUST BLL BEING NEEDLE BEING HDENED & GOUND DIVE SHFT MODEL SPINDLE THED T220-B 5/16"-24 T220-C 1/4/"-28 T220-D #10-32 LENGTH OVELL SHOT LENGTH END O X L D SPINDLE OFFSET BODY DIMETE MX.DILL. CP. 13/32" 1-3/8" 7-7/8" 7/8" 3/8" EPHY Manufacturing Co., Inc Page 14

16 EPHY G O U P TOOLS ENGINEEED TO PEFOM T329 ngle Drills 90 Standard Duty T329 CONTOLS CUTTING DEPTH IN HD TO ECH PLCES SLEEVE LOCK NUT FOOTPIECE MODEL TTCHMENT FITS NGLE DILL SPINDLE THED O MIN. X MX. X T329-* T T329-B* T T219C 1/4"-28 15/32" 2-3/32" 2-1/4" 7-3/8" 7/8" T329-C* T T329-D* T T418-D* T T417 # /16" 1-1/4" 1-7/16" 5-5/8" 5/8" (*)COMPLETE TOOL # (INCLUDES NGLE HED) L D CUTTE NUMBE USE ON MODEL # CUTTE DIMETE CUTTE THED When ordering these integral pilot T329-7/16" cutters, specify, T T T T T dash number and T329-B 1/2" pilot diameter T T T T T /4"-28 T329-C 7/16" requiered: T T T T T Example: T329-D 1/2" T /32 T T T T T T418-D 9/32" #10-32 T T T T T No. OF FLUTES USED ON 3 STINLESS Pilot Hole T418-D 9/32" 5/64" - (.078)** #10-32 USE PILOT #T292 (SPECIFY HED DIMETE) USED ON T290, T291, CUTTES EXMPLE: T /32 LSO VILBLE: IVET SHVING CBIDE CUTTES, FO USE WITH T329 TO ODE, SPECIFY T270 7/16" O 1/2" DIMETE T T T T T LUMINUM T T T T T STINLESS EPHY Manufacturing Co., Inc Page 15

17 EPHY G O U P TOOLS ENGINEEED TO PEFOM Flexible Shaft ngle Drills ephyr Standard-Duty angle drills with flexible shaft drive are unsurpassed for efficient, economical operation. Flexible shaft is of latest design with sturdy piano wire stress relived core encased with oil-resistant cover. (FIG. 2) (FIG. 1) Coupled with 45 ngle Drill (FIG. 3) Coupled with 360 ngle Drill (FIG. 4) Flexible Shaft with threaded spindle MODEL NUMBES LENGTH OF SPINDLE 90 DILL ND SHFT 45 DILL ND SHFT 360 DILL ND SHFT SHFT ONLY WITH THEDED SHFT ONLY THED FIG. 1 FIG. 2 FIG. 3 FIG. 4 18" 5/16"-24 T219B-FS18 T220B-FS18 T246B-FS18 T195B-FS18 18" 1/4"-28 T219C-FS18 T220C-FS18 T246C-FS18 T195C-FS18 18" #10-32 T219D-FS18 T220D-FS18 T246D-FS18 T195D-FS18 30" 5/16"-24 T219B-FS30 T220B-FS30 T246B-FS30 T195B-FS30 30" 1/4"-28 T219C-FS30 T220C-FS30 T246C-FS30 T195C-FS30 30" #10-32 T219D-FS30 T220D-FS30 T246D-FS30 T195D-FS30 18" #10-32 T417D-FS18 NOT MDE NOT MDE NOT MDE 30" #10-32 T417D-FS30 NOT MDE NOT MDE NOT MDE EXT LONG FLEXIBLE SHFTS CN BE MDE TO SPECIL ODE EPHY Manufacturing Co., Inc Page 16

18 EPHY G O U P TOOLS ENGINEEED TO PEFOM Collet Chuck & Drill dapters Optional thread sizes for most ngle Drills. 1 Hexagon nut for quick spindle tightening. ccurately bored collet assures drill concentricity. Precision collet design provides for firm grip on broken drills. Collet nut tightly and securely locks collet This amazing tool solves several drill problems: Saves time and is easy to use does not gall drill shank Increases life of drills two or three times Nothing to wear out educe costs In some plants the savings on drill costs alone have paid for these adaptors the first day DILL CPCITY SPINDLE THED #50-9/32" #10-32 #50-3/8" 1/4"-28 #50-1/2" 5/16"-24 COLLET CHUCK MODEL NUMBE T41D (SPECIFY DILL DI.) T41C (SPECIFY DILL DI.) T41B (SPECIFY DILL DI.) EXMPLE FO ODEING: T41D-1/8 LGE SIES MDE TO ODE EPHY Manufacturing Co., Inc Page 17

19 EPHY G O U P TOOLS ENGINEEED TO PEFOM Microstop Countersink Cages, Countersink Cutters, and ccessories EPHY Manufacturing Co., Inc

20 EPHY G O U P TOOLS ENGINEEED TO PEFOM T680 HEVY DUTY HIGH SPEED MIC0STOP COUNTESINK CGES SIMPLICITY - CCUCY - DEPENDBILITY EPHY's new T680 Series Microstop Cage has been designed for continuous operation at any speed up to 10,000 rpm in the most demanding applications. This makes them well suited for all metallic, graphite and composite materials used in the airframe industry today. The T680 series cage offers.0005 inch depth adjustment and is available with a full range of footpieces and standard 1/4" round, three-flats or quick change shafts. Quality standards have been held to insure the highest levels of accuracy and performance. Features Include: Heavy duty - Compact size. Full ball bearing design supports all radial and thrust loads at speeds up to 10,000 rpm inch incremental depth adjustment. Fail safe positive stop design insures accurate repeatability and eliminates any possibility of work piece damage. Built-in felt dust shield eliminates composite/ graphite dust contamination of the radial ball bearings, significantly extending product life. 1/4" shaft travel Improved thrust system, significantly increases the run time between adjustments and product life. Left hand threaded hex lock ring eliminates any possibility of inadvertent resetting of primary adjustment. vailable with standard 1/4-28 and on request 6mm internally threaded shafts. 3/4" diameter cutter capacity with standard "'S" footpieces and 1" cutter capacity with wide "W" footpieces. EPHY Manufacturing Co., Inc Page B1

21 EPHY G O U P TOOLS ENGINEEED TO PEFOM T680 Series Microstop Countersink Cage Product Data Sheet T680 Footpiece Style Chart (To the part numbers below add the shaft syle, QC=Quick Change, TF=1/4" ound w/three Flats, no suffix =1/4" ound) Style S P/N: T680-S-( ) Style W P/N: T680-W-( ) Style WPI P/N: T680-WPI-( ) Style Y P/N: T680-Y-( ) Style SPIY P/N: T680-SPIY-( ) Micro Style SPI P/N: T680-SPI-( ) Style SPH P/N: T680-SPH-( ) Style PI P/N: T680-PI-( ) Style PH P/N: T680-PH-( ) Style P/N: T680--( ) Style D P/N: T680-D-( ) Style SPI w/chip Guard P/N: T680-SPI272-( ) Style SPI w/chip Guard P/N: T680-SPI328-( ) Style SPI w/chip Guard P/N: T680-SPI372-( ) Style H P/N: T680-H-( ) Style X P/N: T680-X-( ) T680 Extended Nose Footpiece Style Chart Note: The T adapter and the appropriate extended shaft are included on all extended nose cage assemblies. Should you wish to convert a standard T680 cage to an extended nose model, you will need to order the required nosepiece, the adapter and the appropriate extended shaft separately. Style P/N: T680--( ) ef: T Shaft Internal Thread Style B P/N: T680-B-( ) ef: T Shaft 1/4-28 Internal Thread Style C P/N: T680-C-( ) ef: T Shaft 1/4-28 Internal Thread Style D P/N: T680-D-( ) ef: T Shaft 1/4-28 Internal Thread dapter P/N: T EPHY Manufacturing Co., Inc Page B2

22 EPHY G O U P TOOLS ENGINEEED TO PEFOM T680 Features and Benefits Compared to Standard Competitors T680 Competition T680 Benefit Depth adjustment: " increments Depth adjustment: 0.001" increments Increased accuracy of cut depth Heavy-duty design and construction Medium-duty design and construction Stronger, longer lasting tool Maximum cutter diameter: 1.0" Maximum cutter diameter: 0.75" More cutter versatility vailable shafts: ound, 3-Flat and Quick-Change vailable internal cutter threads: 1/4-28 & 6mm vailable shafts: ound vailable internal cutter threads: 1/4-28 Greater adaptability Greater adaptability Matched ball-bearing design Brass bushing Improved radial support, and less heat generation otation speed up to 10,000 PM otation speed up to 3,000 Better match to standard 6,000 PM tool motors, and is ideally suited for PCD cutting tools Integral bearing composite dust shield No barrier Excellent for composite applications Footpiece heat treated and polished Footpiece polished Scratch-resistant foot surface Tested to 360K cycles with no depth of cut variation Up to 20K cycles with no depth of cut variation Excellent in high production environment where 100% perfect countersink cuts are required Hex lock ring Knurled lock ring Improved mechanical tightening capability Proprietary thrust-bearing Standard thrust-bearing Ensures accurate cut repeatability, reducing time consuming adjustments, and increasing tool life Fail-safe positive stop design Fail-safe positive stop design Eliminates damage to workpiece EPHY Manufacturing Co., Inc Page B3

23 EPHY G O U P TOOLS ENGINEEED TO PEFOM T680-V VCUUM TTCHMENT NEW Fits our T680 Microstops also fits "NY" cage of 1.00" Diameter EPHY is pleased to offer its new T680-V Vacuum ttachment for use on its high speed, close tolerance, series Microstops. Specifically designed for ease of use when vacuum of composite dust or chips is required. The new T680-V offers durability, efficiency and lower cost when compared to other metal fabricated attachments /4 Microstops Series T680 Fits the following styles: Footpiece Style - S - - SPH - - SPI - - SP-S - - SP-N - - Y PH - - PI - Shaft Style - TF, QC, ( )PLIN EPHY Manufacturing Co., Inc Page B4

24 EPHY G O U P TOOLS ENGINEEED TO PEFOM T691/T692 High Speed Precision Microstop Cage The T691/T692 series microstop cages have been designed for continuous operation at any speed up to 6,000 rpm in the most demanding applications. This makes them well suited for metallic, graphite and composite materials used in the airframe industry today. The T691/T692 series cages offer.0005" depth adjustment and are available with a full range of footpieces. Quality standards have been held to insure the highest levels of accuracy and performance. Features Include: Heavy duty construction. Full ball bearing design supports all radial and thrust loads at speeds up to 6,000 rpm. Improved thrust system significantly increase the run time between adjustments and product life,.0005" incremental depth adjustment Fail safe positive stop design insures accurate repeatability and eliminates any possibility of work piece damage. 1" to 2" cutter capacity, Drive shafts are available with 3/8" round (no suffix), 3/8" round with three flats (-TF) recommended. 7/16" shaft travel. The internal thread for the T691 series is 3/8-24 and for the T692 series it is 7/ Sample shown: T692-SPI-TF ODEING INFOMTION: T - - -TF Footplate Style (N, S) Footpiece Style (S, W, WPH) Microstop Series No. (691, 692) ephyr Tool 1.28 STYLE "S" STYLE "SP" USE WITH FOOTPLTE "N" NYLON "S" STEEL STYLE "W" 1.53 STYLE "WP" USE WITH FOOTPLTE "WS" STEEL Model Number Shaft Thread Cutter Capacity T691-S-TF 3/8" T691-SPI-TF 3/8" T691-W-TF 3/8" T691-WPI-TF 3/8" T691-WPH-TF 3/8" STYLE "WPH" STYLE "WWPH" STYLE "WPI" STYLE "SPI" Model Number Shaft Thread Cutter Capacity T692-S-TF 7/16" T692-SPI-TF 7/16" T692-W-TF 7/16" STYLE "X" 1.28 FOOTPLTE STYLE "N" O "S" FOOTPLTE STYLE "WS" STYLE "SV" USE WITH FOOTPLTE & VCUUM DPTE T692-WPI-TF 7/16" T692-WWPI-TF 7/16" T692-WPH-TF 7/16" T692-WWPH-TF 7/16" EPHY Manufacturing Co., Inc Page B5

25 EPHY G O U P TOOLS ENGINEEED TO PEFOM T691/T692 Features and Benefits T691/T692 T673/673 T691 / T692 Benefits Improved ball bearing design for greater support Compared to Standard T673/T334 Ball bearing design for better radial support Improved run time at high spindle speeds Integral bearing composite dust shield No barrier Excellent for composite applications Proprietary thrust-bearings Superior repeatability minimizes variations in depth of cut Standard thrust-bearings Good repeatability with no depth of cut variation Ensures accurate countersink cut repeatability reducing time consuming readjustments, and increasing tool life Excellent in high production environments where 100% perfect countersinks cuts are required Footpiece heat treated and polished Footpiece polished Scratch-resistant foot surface Fail-safe positive stop design Fail-safe positive stop design Eliminates damage to workpiece Depth adjustment: " increments Same Depth adjustment: " increments ccuracy required for today's assemblies 1" to 2" cutter capacity 1" to 1 1/2" cutter capacity Great cutter versatility Same capacity and travel in a short over all length vailable internal cutter threads: 3/8-24 & 7/16-20 No comparison vailable internal cutter threads: 3/8-24 & 7/16-20 Easier to handle and control Same versatile holding method vailable Shafts: ound with 3-Flats vailable Shafts: ound with 3-Flats Same great holding method EPHY Manufacturing Co., Inc Page B6

26 EPHY G O U P TOOLS ENGINEEED TO PEFOM T355, T357, T358 Series Long Travel Microstop Countersink Cages ephyr specially designed long travel microstops for use with Taper Lock drill reamers. Features Positive non-slip lock ring adjusts without tools. Specific types and sizes for every purpose. Micrometer dial type adjustment sleeve. Spring loaded retractable type shaft. Heavy duty enclosed ball thrust bearing. Microstop depth adjustment.001. T355 series for use with 1/8" & 5/32" diameter standard taperlok drill-reamers. T357 series for use with 3/16" diameter standard taper-lok drillreamers. T358 series for use with the larger diameter standard taper-lok drill-reamers. SHFT DJUSTMENT SCEW T355 T357 T358 INDEX SLEEVE FOOTPIECE MICO-STOP OVELL INCHES OF COSS EFEENCE SHFT THED DJUSTMENT C'SINK LENGTH TVEL BILES NSN T355 1/4" /8" 3/4" 1/4 TL N/ T357 1/4" /16" 1-1/2" 1/4 TL T358 7/16" /4" 2-3/8" 1/2 TL EPHY Manufacturing Co., Inc Page B7

27 EPHY G O U P TOOLS ENGINEEED TO PEFOM T663 Series High Speed Microstop Countersink Cage ephyr's new High Speed Microstop has been precision machined and designed for continuous operation at speeds up to rpm without overheating. For use in countersinking various metals and the latest graphite and composite materials, this new cage is available with a full range of footpieces and either standard 1/4", three-flat or quick-change shafts. Design requirements have been held to exacting standards for the most demanding requirements. Features include: Full ball bearings for continuous high speed use. Compact size. Internal spline design to eliminate chip clogging inch incremental depth adjustment. Positive stop to connect shaft to eliminate work piece damage. Left hand threaded knurled lock ring to eliminate any possibility of inadvertent resetting of primary adjustment. vailable with 1/4-28 and 6mm threaded shaft. 9/32" shaft travel. 5/8" diameter cutter capacity with standard foot pieces. 7/8" with "W" footpiece. Micrometer dial type adjustment sleeve. T663 Ordering Information: T FOOTPIECE STYLE FOOTPLTE (IF PPLICBLE) SHFT STYLE EPHY Manufacturing Co., Inc Page B8

28 EPHY G O U P TOOLS ENGINEEED TO PEFOM Microstop Countersinks T331-S type for every use SIMPLICITY CCUCY DEPENDBILITY ll ephyr Microstop Countersinks have the same basic design and adjustment features. ll are precision machined and designed for continuous high speed, heavy duty operation without overheating. T330-S T330-SP T334-W T331-SP T338 T341 T339 EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page B9

29 EPHY G O U P TOOLS ENGINEEED TO PEFOM Microstop Countersinks POSITIVE NON-SLIP LOCK DJUSTMENT WITHOUT TOOLS... ephyr Micrometer Countersinks are made in several models and styles - ll incorporate the same basic adjustment features and positive lock design, plus a secondary lock protection - Footpieces for all conditions are readily interchangeable, thus making all models truly universal in their application - Enclosed ball thrust bearings plus bronze radial bearing permit sustained high speed heavy duty operation without overheating. 1 2 Knurled locking ring provides secondary locking, completely eliminating all possibility of inadvertent re-setting of primary adjustment. Knurled adjusting sleeve with micrometer-type dial, calibrated in increments of.001"... provides instant and positive setting to any cutter depth desired plus automatic locking. HET TETED ND GOUND SHFT DESIGN FETUES Positive non-slip locking, adjusts without tools Specific types and sizes for every purpose Micrometer dial type adjustment sleeve Spring loaded retractable type shaft Polished steel footpieces or optional screw-on nylon or steel footplate Heavy duty enclosed ball thrust bearing Oversize radial bronze bearing SECTION - ENCLOSED BLL THUST BEING STEEL DJUSTING SCEW DJUSTING SLEEVE SECONDY LOCK SHFT ECTION SPING KNULED MICO-DJUSTMENT SLEEVE OILITE BONE DIL BEING TUC ETINE ING THEDED O TPEED SHFT OPTIONL OVESIED CHIP POTS POLISHED FOOTPIECE OPTIONL THEDED FOOTPIECE FO FOOTPLTES EPHY Manufacturing Co., Inc Page B10

30 EPHY G O U P TOOLS ENGINEEED TO PEFOM MODEL T330-S Microstop Countersinks Standard Models SHFT TVEL 9/32" DJUSTMENT 5/16" Style "S" Style "W" Style "Y" Style "" MODEL T331-S Style "SP" Style "WP" Style "X" Style "" The eight types of footpieces for each model will fill all needs. Footpieces styles "SP" and "WP" are available with either a hardened and polished steel footplate or a nylon screw on type protective footplate which helps to eliminate surface MODEL N0. D L MX. CUT DI, SHFT THED SHFT TVEL 1/2" DJUSTMENT 1" MODEL T334-W SHFT TVEL 1/2" DJUSTMENT 1" D L T330-S /16 5/8 1/4"-28 T330-W /16 3/4 1/4"-28 T330-X /16 5/8 1/4"-28 T330-Y /16 5/8 1/4"-28 T /16 5/8 1/4"-28 T /16 5/16 1/4"-28 T330-SP /16 5/8 1/4"-28 T330-WP /16 3/4 1/4"-28 T331-S /16 7/8 3/8"-24 T331-W /16 1 3/8 3/8"-24 T331-X /16 7/8 3/8"-24 T331-Y /16 7/8 3/8"-24 T /16 7/8 3/8"-24 T331-SP /16 7/8 3/8"-24 T331-WP /16 1 3/8 3/8"-24 T334-S /16 7/8 7/16"-20 T334-W /16 1 1/2 7/16"-20 T334-X /16 7/8 7/16"-20 T334-Y /16 7/8 7/16"-20 T /16 7/8 7/16"-20 T334-SP /16 7/8 7/16"-20 T334-WP /16 1 1/2 7/16"-20 EPHY Manufacturing Co., Inc Page B11

31 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICOSTOP COUNTESINKS BSIC DESIGN Precision manufactured for trouble-tree operation. Completel, interchangeable parts - low maintenance. Positive nonslip locking, adjusts without tools. Micrometer dial type adiustment sleeve. Spring loaded, retraclable type shaft. Hardened and polished steel foot pieces. Heavy duty enclosed ball thrust bearing. Oversize radial bronze bearing. MODEL T345-S ll ephyr Micro Stop Countersinks have the same basic design and adjustment features. ll are precision machined and designed for continuous high speed, heavy duty operation without overheating. MODEL D L T345 S T345 SP New Midget Model For close quarter operations CUTTE THED /16" 1/4"-28 MX CUTTE DI. 7/16" /16" 1/4"-28 3/8" CUTTE PT N0. T150 T154 T164 T170 T172 T184 ETC. lso available as Model 345-SP with threaded footpiece and a hardened and polished, screw on type footplate. SHFT TVEL 7/32" DJUSTMENT 3/8" MODEL T338 Special 9/16" Long Stroke Unit For use with T184 and T185 Cutters Permits full retraction of Drill-Countersink cutter lso permits full extension fo Drill-Countersink cutter Other styles of footpieces such as illustrated on page B11 are also available for the T338 unit. EPHY Manufacturing Co., Inc PageB12

32 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICOSTOP COUNTESINKS Special Purpose Tools BSIC DESIGN LL EPHY MICO STOP COUNTESINKS have the same basic design and adjustment features. ll are precision machined and designed for continuous high speed, heavy duty operation without overheating. Extended Footpiece Type Model T284 MODEL #: CUTTE THED MX. CUTTE DI. T T284-B 1/ T284-C 1/ T284-D 1/ INTEGL PILOT CUTTES MODEL # T284- T T T T T T284-B T T T T T T284-C T T T T T T284-D T T T T T When ordering Cutters please specify dash number and Pilot Diameter. Example: T /8 B C Precision manufactured For trouble-free operation. Completely interchangeable parts - low maintenance. Positive nonslip locking adjusts without tools. Micrometer dial type adjustment sleeve. Spring loaded, retractable type shaft. Hardened and polished steel foot pieces. Heavy duty enclosed ball thrust bearing. Oversize radial bronze bearing. 2.75" C B EPHY Manufacturing Co., Inc Page B13

33 EPHY G O U P TOOLS ENGINEEED TO PEFOM MODEL T339 BU MICO STOP COUNTESINKS SPECIL PUPOSE TOOLS PECISION DEBUING O SPOTFCING For us with T400 and T403 Cutters. DIUS BU SHFT TVEL= 3/32" DJUSTMENT = 5/16" NO BU.010 DIUS FLT NO DIUS NGLE BU Using T339 with T400 Using T339 with T403 osette Method Solves the problems of sheet cracking when dimpling titanium's and other exotic materials. ccurately controls the depth of cut and radius with positive non-slip lock THEDS 1/4-28 H T400 CUTTE FOOTPIECE CUTTE PILOT FOOTPIECE TOOL D1 D PT D1 D TOOL D1 D PT D1 PT D1 D NO. NUMBE NO. NUMBE NUMBE T T T T309-3/ T T T T T309-1/8.123 T T TJ T T309-5/ T T T T T309 #8.164 T T T T T309-3/ T T T T T309-1/4.248 T T T T T309-5/ T T T T T T TJ T TJ T T T T T T EPHY Manufacturing Co., Inc Page B14

34 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO STOP COUNTESINKS CUTTES ND PILOTS For LUMINUM ND DUL... These two-flute cutters are precision ground with perfect cutting edges for chatterless countersinking. Easily resharpened D Pilot Number T300 5/64" T301 1/8" T302 3/16" Shank Diameter Head Diameter D When ordering specify head diameter desired example T300-1/8 Cutter in which Used T150 with 5/64" Pilot Hole T150 with 1/8" Pilot Hole T150 with 5/64" Pilot Hole D1 Used on Countersink Model Cutter Diameter Pilot Hole Diameter Cutter Thread D P C Cutter Number P D1 D1 D C D C D C T330 T331 T331 T330 T331 T334 T330 T331 1/4" 5/64" 1/4"-28 T T T T T /8" 5/64" 1/4"-28 T T T T T /16" 5/64" 1/4"-28 T T T T T /16" 5/64" 1/4"-28 T T T T T /2" 5/64" 1/4"-28 T T T T T /2" 1/8" 1/4"-28 T T T T T /16" 1/8" 1/4"-28 T T T T T /8" 1/8" 1/4"-28 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T " 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /8" 3/16" 7/16"-20 T T T T T " 3/16" 7/16"-20 T T T T T /8" 3/16" 7/16"-20 T T T T T /4" 3/16" 7/16"-20 T T T T T /8" 3/16" 7/16"-20 T T T T T /2" 3/16" 7/16"-20 T T T T T /4" 1/4"-28 T T T T T /8" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /2" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /8" 1/4"-28 T T T T T When ordering these 3/4" integral pilot cutters, 3/8"-24 T T T T T /8" specify dash number and 3/8"-24 T T T T T " pilot diameter D1 3/8"-24 T T T T T /8" requiered. 3/8"-24 T T T T T Example: 1-1/4" 3/8"-24 T T T T T T /8 1-3/8" 3/8"-24 T T T T T /8" 7/16"-20 T T T T T " 7/16"-20 T T T T T /8" 7/16"-20 T T T T T /4" 7/16"-20 T T T T T /8" 7/16"-20 T T T T T /2" 7/16"-20 T T T T T /8" 1/4"-28 T T T T T When ordering these 7/16" integral pilot cutters, 1/4"-28 T T T T T /2" specify dash number and 1/4"-28 T T T T T /8" pilot diameter D1 1/4"-28 T T T T T /8" requiered. 3/8"-24 T T T T T Example: 1" 3/8"-24 T T T T T T /8 1-1/8" 3/8"-24 T T T T T EPHY Manufacturing Co., Inc Page B15

35 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO STOP COUNTESINKS CUTTES ND PILOTS For STINLESS STEEL ND TITNIUM...These three-flute cutters are made from special steel and are specially heat treated for efficient cuting of Staniless steel and titanium. Used on Countersink Model T330 T331 T331 T330 T331 T334 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 1/4" 5/64" 1/4"-28 T T T T T /8" 5/64" 1/4"-28 T T T T T /16" 5/64" 1/4"-28 T T T T T /16" 5/64" 1/4"-28 T T T T T /2" 5/64" 1/4"-28 T T T T T /2" 1/8" 1/4"-28 T T T T T /16" 1/8" 1/4"-28 T T T T T /8" 1/8" 1/4"-28 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T " 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /8" 3/16" 7/16"-20 T T T T T " 3/16" 7/16"-20 T T T T T /8" 3/16" 7/16"-20 T T T T T /4" 3/16" 7/16"-20 T T T T T /8" 3/16" 7/16"-20 T T T T T /2" 3/16" 7/16"-20 T T T T T /4" 1/4"-28 T T T T T /8" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /2" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T /8" 1/4"-28 T T T T T When ordering these 3/4" integral pilot cutters, 3/8"-24 T T T T T /8" specify dash number and 3/8"-24 T T T T T " pilot diameter D1 3/8"-24 T T T T T /8" requiered. 3/8"-24 T T T T T Example: 1-1/4" 3/8"-24 T T T T T T /8 1-3/8" 3/8"-24 T T T T T /8" 7/16"-20 T T T T T " 7/16"-20 T T T T T /8" 7/16"-20 T T T T T /4" 7/16"-20 T T T T T /8" 7/16"-20 T T T T T /2" 7/16"-20 T T T T T Cutter Number Pilot Number Shank Diameter T300 5/64" T301 1/8" T302 3/16" Head Diameter D When ordering specify head diameter desired example T300-1/8 Cutter in which Used T164 with 5/64" Pilot Hole T164 with 1/8" Pilot Hole T165 with 5/64" Pilot Hole EPHY Manufacturing Co., Inc Page B16

36 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO STOP COUNTESINKS CUTTES ND PILOTS CUTTES These cutters with solid carbide heads are designed for use in microstop countersink units. They have been specifically designed for use in countersinking of stainless steel, inconel and titanium alloys. Used on Countersink Model T330 T331 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 3/8" 5/64" 1/4"-28 T T T T T /16" 5/64" 1/4"-28 T T T T T /2" 5/64" 1/4"-28 T T T T T /2" 1/8" 1/4"-28 T T T T T /8" 1/8" 1/4"-28 T T T T T /8" 3/16" 3/8"-24 T T T T T " 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T Cutter Number Note: MXIMUM NON CUTTING (DED CENTE) DIMETE 1/32" LGE THN PILOT HOLE. USE CUTTES WITH PILOT HOLE MINIMUM OF 1/32" SMLLE THN DESIED PILOT DIMETE. Used on Countersink Model T330 T331 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 3/8" 1/4"-28 T T T T T /16" 1/4"-28 T T T T T When ordering these 1/2" integral pilot cutters, 1/4"-28 T T T T T /8" specify dash number and 1/4"-28 T T T T T /8" pilot diameter D1 3/8"-24 T T T T T " requiered. 3/8"-24 T T T T T Example: 1-1/8" 3/8"-24 T T T T T T /8 1-1/4" 3/8"-24 T T T T T /8" 3/8"-24 T T T T T Cutter Number Pilot Number Shank Diameter T300 5/64" T301 1/8" T302 3/16" Head Diameter D When ordering specify head diameter desired example T300-1/8 Cutter in which Used T350 with 5/64" Pilot Hole T350 with 1/8" Pilot Hole T352 with 5/64" Pilot Hole EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page B17

37 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO STOP COUNTESINKS CUTTES ND PILOTS CUTTES These carbide cutters are designed for use in microstop countersink units. They have been specifically designed for use in countersinking of stainless steel, inconel and titanium alloys. Used on Countersink Model T330 T331 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 7/16" 5/64" 1/4"-28 T T T T T /2" 5/64" 1/4"-28 T T T T T /2" 1/8" 1/4"-28 T T T T T /8" 1/8" 1/4"-28 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T " 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T /4" 3/16" 3/8"-24 T T T T T /8" 3/16" 3/8"-24 T T T T T Cutter Number Note: MXIMUM NON CUTTING (DED CENTE) DIMETE 1/32" LGE THN PILOT HOLE. USE CUTTES WITH PILOT HOLE MINIMUM OF 1/32" SMLLE THN DESIED PILOT DIMETE. T450 & 452 SEIES 78, 110 & 115 MDE TO ODE ONLY Used on Countersink Model T330 T331 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 7/16" 1/4"-28 T T T T T /2" 1/4"-28 T T T T T When ordering these 5/8" integral pilot cutters, 1/4"-28 T T T T T /4" specify dash number and 3/8"-24 T T T T T /8" pilot diameter D1 3/8"-24 T T T T T " requiered. 3/8"-24 T T T T T Example: 1-1/8" 3/8"-24 T T T T T T /8 1-1/4" 3/8"-24 T T T T T /8" 3/8"-24 T T T T T Cutter Number Pilot Number Shank Diameter T300 5/64" T301 1/8" T302 3/16" Head Diameter D When ordering specify head diameter desired example T300-1/8 Cutter in which Used T450 with 5/64" Pilot Hole T450 with 1/8" Pilot Hole T452 with 5/64" Pilot Hole EPHY Manufacturing Co., Inc Page B18

38 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO STOP COUNTESINKS CUTTES ND PILOTS CUTTES T385 SHOWN For LUMINUM ND DUL...These two flute cutters are precision ground with perfect cutting edges for chatterless countersinking. The undercut body diameter provides for faster chip ejection. These cutters are designed to produce close tolerance countersinking and to eliminate sheet damage. Factory regrind service is available on all ephyr cutters. Used on Countersink Model T330 Used on Countersink Model T330-M Cutter Diameter D Cutter Thread C 100 P 3/8" When ordering these integral pilot cutters, specify dash 1/4"-28 T T T T T /16" number and pilot diameter D1 1/4"-28 T T T T T /2" requiered. Example: T /8 1/4"-28 T T T T T Cutter Diameter Pilot Hole Diameter Cutter Diameter Pilot Cutter Thread D1 D2 P C 100 3/8" /4"-28 T T T T T /8" /4"-28 T T T T T /8" /4"-28 T T T T T /8" /4"-28 T T T T T /8" /4"-28 T T T T T /8" /4"-28 T T T T T Cutter Number 82 Cutter Number Type of Grind Primary Type of Grind Primary D1 D2 P For Stainless Steel and Titanium. These three-flute cutters are made from special steel and are specially heat treated for efficient cutting of stainless steel and Titanium. T386 SHOWN Used on Countersink Model T330 Cutter Diameter D Pilot Hole Diameter Cutter Thread C 100 P 3/8" When ordering these integral pilot cutters, specify dash 1/4"-28 T T T T T /16" number and pilot diameter D1 1/4"-28 T T T T T /2" requiered. Example: T /8 1/4"-28 T T T T T Cutter Number Type of Grind Primary EPHY Manufacturing Co., Inc Page B19

39 EPHY G O U P TOOLS ENGINEEED TO PEFOM COUNTESINKS CUTTES MISCELLNEOUS TYPES Huk and Hi-Shear Collar removal PT NO. D B SHNK FSTENE & SIE T /4"-28 HS47 1/8" HI-SHE T /4"-28 HS47 5/32" HI-SHE T /4"-28 HS47 3/16" HI-SHE T /4"-28 HS47 1/4" HI-SHE T /4"-28 HS47 5/16" HI-SHE T /4"-28 HS47 3/8" HI-SHE T /8"-24 HS47 7/16" HI-SHE T /8"-24 HS47 1/2" HI-SHE T /8"-24 HS47 9/16" HI-SHE T /8"-24 HS47 5/8" HI-SHE T /4"-28 3/16" HUCK LOCK BOLT T /4"-28 1/4" HUCK LOCK BOLT T /4"-28 1/4" BLIND IVET T /4"-28 5/16" HUCK LOCK BOLT T /4"-28 5/16" BLIND IVET T /4"-28 3/8" HUCK LOCK BOLT T /4"-28 3/8" BLIND IVET Pilot Drill Countersink Cutters Used on Countersink Model T330 Cutter Diameter Pilot Hole Diameter Cutter Thread D P C 100 3/8" Customer 1/4"-28 T T T T T /16" Specified 1/4"-28 T T T T T /2" Example: T /16 1/4"-28 T T T T T /8" 1/4"-28 T T T T T Cutter Number T185 Drills for use with T184 Cutters bove Cutter Diameter Minimum Maximum D D1 D1 3/8" 3/32" #20- (.161) 7/16" 3/32" #10- (.193) 1/2" 3/32" F (.257) 5/8" 3/32" F (.257) When ordering specify T185 -(drill size) Example T185-3/16 EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page B20

40 EPHY G O U P TOOLS ENGINEEED TO PEFOM COUNTESINKS CUTTES Single Flute Countersink Cutters Threaded Shank Used on Countersink Model T330 Cutter Diameter D Cutter Thread C 78 Cutter Number /8" 1/4"-28 T T T T /16" 1/4"-28 T T T T /2" 1/4"-28 T T T T Straight Shank Cutter Diameter D Straight Shank Diameter B 78 Cutter Number 1/4" 3/16" T T T T /8" 1/4" T T T T /2" 1/4" T T T T /4" 3/8" T T T T " 1/2" T T T T Hole adius Cutters Sharp edges may lead to cracking, eliminate this problem with a Precision adius. CUTTE PILOT CUTTE CUTTE DIMETE DIMETE DIUS NGLE THED NUMBE D P T T T T T T T T /4"-28 T T T T T T T When ordering specify adius required. Example: T w.025 other sizes of cutter, Pilot and adius dimensiones available on application. EPHY Manufacturing Co., Inc Page B21

41 EPHY G O U P TOOLS ENGINEEED TO PEFOM COUNTESINKS CUTTES Countersink adius Cutters For use on Stainless Steels or Titanium. Countersink with a Precision adius at the intersection necessary when installing high tensile strenght fasteners. Used on Countersink Model Cutter Diameter Cutter Thread ngle Pilot Hole Diameter DIUS D P Cutter Number D P T330 T331 T334 1/4" 1/4"-28 T /8" 1/4"-28 T /16" 1/4"-28 T /16" 1/4" SPECIFY SPECIFY T /2" 1/4"-28 T /16" 1/4"-28 T /8" 1/4"-28 T /4" 3/8"-24 T /8" 3/8"-24 T " 3/8"-24 T SPECIFY SPECIFY 1-1/8" 3/8"-24 T /4" 3/8"-24 T /8" 3/8"-24 T /8" 7/16"-20 T " 7/16"-20 T /8" 7/16"-20 T SPECIFY SPECIFY 1-1/4" 7/16"-20 T /8" 7/16"-20 T /2" 7/16"-20 T Example Ordering: T / EPHY Manufacturing Co., Inc Page B22

42 EPHY G O U P TOOLS ENGINEEED TO PEFOM D Pilots 5-7/8" PT NUMBE D T82-1 3/32" T82-2 1/8" T82-3 5/32" T82-4 3/16" T82-5 1/4" T82-6 5/16" T82-7 3/8" T82-8 1/2" Back Spotfacers For use on Stainless Steels or Titanium. D P Note: Other radius sizes available by special order. Back Countersinks D P PT NUMBE D P BCK SPOTFCES & COUNTESINKS NO.OF FLUTES PT NUMBE D P NO.OF FLUTES T /4" 3/32" 1/32" 3 T /16" 1/4" 1/32" 4 T /4" 1/8" 1/32" 3 T /16" 5/16" 1/32" 4 T /16" 1/8" 1/32" 3 T /4" 1/4" 1/32" 4 T /16" 5/32" 1/32" 3 T /4" 5/16" 1/32" 4 T /8" 5/32" 1/32" 4 T /4" 3/8" 1/32" 4 T /8" 3/16" 1/32" 4 T /16" 5/16" 1/32" 4 T /16" 5/32" 1/32" 4 T /16" 3/8" 1/32" 4 T /16" 3/16" 1/32" 4 T /8" 5/16" 1/32" 4 T /2" 3/16" 1/32" 4 T /8" 3/8" 1/32" 4 T /2" 1/4" 1/32" 4 T /8" 1/2" 1/32" 4 T /2" 5/16" 1/32" 4 T " 5/16" 1/32" 4 T /16" 3/16" 1/32" 4 T " 3/8" 1/32" 4 T /16" 1/4" 1/32" 4 T /8" 3/8" 1/32" 4 T /16" 5/16" 1/32" 4 T /8" 1/2" 1/32" 4 T /8" 1/4" 1/32" 4 T /4" 3/8" 1/32" 4 T /8" 5/16" 1/32" 4 T /4" 1/2" 1/32" 4 D P NO.OF FLUTES 1/4" 3/32" T75-60 T75 20 T75 40 T75 80 T /4" 1/8" T75-61 T75 21 T75 41 T75 81 T /16" 1/8" T75 62 T75 22 T75 42 T75 82 T /16" 5/32" T75-63 T75 23 T75 43 T75 83 T /8" 5/32" T75 64 T75 24 T75 44 T75 84 T /8" 3/16" T75 65 T75 25 T75 45 T75 85 T /16" 5/32" T75-66 T75 26 T75 46 T75 86 T /16" 3/16" T75 67 T75 27 T75 47 T75 87 T /2" 3/16" T T T T T /2" 1/4" T75 68 T75 28 T75 48 T75 88 T /2" 5/16" T75 69 T75 29 T75 49 T75 89 T /16" 3/16" T T T T T /16" 1/4" T75 70 T75 30 T75 50 T75 90 T /16" 5/16" T75 71 T75 31 T75 51 T75 91 T /8" 1/4" T75-72 T75 32 T75 52 T75 92 T /8" 1/4" T75-73 T75 33 T75 53 T75 93 T /16" 1/4" T T T T T /16" 5/16" T T T T T /4" 1/4" T T T T T /4" 5/16" T75-74 T75 34 T75 54 T75 94 T /4" 3/8" T75 75 T75 35 T75 55 T75 95 T /16" 5/16" T T T T T /16" 3/8" T T T75 r39 T T /8" 5/16" T T T T T /8" 3/8" T75 76 T75 36 T75 56 T75 96 T /8" 1/2" T75 77 T75 37 T75 57 T75 97 T " 5/16" T T T T T " 3/8" T75-78 T75-38 T75 58 T75 98 T " 1/2" T75 79 T75 39 T75 59 T75 99 T /8" 3/8" T T T T T /8" 1/2" T T T T T /4" 3/8" T T T T T /4" 1/2" T T T T T EPHY Manufacturing Co., Inc Page B23

43 EPHY G O U P TOOLS ENGINEEED TO PEFOM T666/T667/T668 Microstop Countersink Cage, Metric, Swivel Shaft, High Speed 10 DIVE T666 SEIES M6X1 THED T667 SEIES M8X1 THED T668 SEIES ¼-28 THED 92mm Max 87mm Min M 19X1 Ø.590 Ø.945 "NI" FOOTPLTE, NYLON T "SI" FOOTPLTE, STEEL T mm Ø1.181 Ø.689 DJUSTING SCEW KNULED LOCK ING KNULED INDEX SLEEVE FOOTPIECE FOOTPLTE M 26X1 "NE" FOOTPLTE, NYLON T "SE" FOOTPLTE, STEEL T ephyr's new Swivel Shaft- High Speed Microstops have been precision designed and machined to continuous operation at speeds up to 6,000 PM without overheating. The unique Swivel Shaft enables you to countersink with up to a 5 degree off angle between the spindle and the cutter axis. The T666, T667and T668 series microstops utilize a common body design making all footpieces, footplates and spare parts totally interchangeable. Designed for use on all standard materials as well as the latest composite materials in the most demanding applications. Features Include: 5 degree swivel shaft Full needle bearings and ball thrust bearings for continuous high speed use Compact size Threaded Knurl Lock ing to eliminate any possibility of inadvertent resetting of the primary adjustment Internal serration design to eliminate chip clogging 0.025mm (.001") incremental depth adjustment Cutter capacity: 14mm (9/16") Diameter with "SP" Footpiece 21mm (13/16") Diameter with "WP" Footpiece vailable with M6X1, M8X1 and ¼-28 Internal Threads ODEING INFOMTION: T Footplate Style (NI, SI, NE, SE) Footpiece Style (SP, WP, N) M 19X1 M 26X1 "SP" FOOTPIECE T M 30X1 "WP" FOOTPIECE T "N" FOOTPIECE SS'Y T Microstop Series No. (666,667,668) ephyr Tool EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page B1-1

44 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL EMOVBLE PILOT 120 ngle Code "" M6X1.00 THD C'SINK NGLE "" Body Dia. Code "D" BODY DI "D" Pilot Head dia. Code PILOT HED DI "HD" "DH" MM MM B MM MM C MM MM D MM MM E MM F MM G MM H MM I MM MM MM MM MM MM MM MM T564 Series 2 Flute Standard 2 Flute Cutter and emovable pilot with M6 X 1.00 metric male threaded shank for use with all T330. T663 and T666 (-M6) series, and for use with ecoules (-M6) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T564 E "HD", Pilot Head DI. 4.17mm "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M6X1.00 THD C'SINK NGLE "" BODY DI "D" PILOT HED DI "HD" T566 Series 3 Flute Standard 3 Flute Cutter and emovable pilot with M6 X 1.00 metric male threaded shank for use with all T330, T663 and T666 (-M6) series and for use with ecoules (-M6) series Microstop Cages ngle Code "" Body Dia. Code "D" Pilot Head dia. Code "DH" MM MM B MM MM C MM MM D MM MM E MM F MM G MM H MM I MM MM MM MM MM MM MM MM WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T566 E "HD", Pilot Head DI. 2.50mm "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Page B1-2

45 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL EMOVBLE PILOT 120 ngle Code "" M8X1.00 THD C'SINK NGLE "" Body Dia. Code "D" BODY DI "D" Pilot Head dia. Code PILOT HED DI "HD" "DH" MM MM B MM MM C MM MM D MM MM E MM F MM G MM H MM I MM MM MM MM T565 Series 2 Flute Standard 2 Flute Cutter and emovable pilot with M8 X 1.00 metric male threaded shank for use with all T667 (-M8) series, and for use with ecoules (-M8) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T565 E "HD", Pilot Head DI. 8.00mm "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M8X1.00 THD C'SINK NGLE "" BODY DI "D" PILOT HED DI "HD" T567 Series 3 Flute Standard 3 Flute Cutter and emovable pilot with M8 X 1.00 metric male threaded shank for use with all T667 (-M8) series and for use with ecoules (-M8) series Microstop Cages ngle Code "" Body Dia. Code "D" Pilot Head dia. Code "DH" MM MM B MM MM C MM MM D MM MM E MM F MM G MM H MM I MM MM MM MM WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T567 E "HD", Pilot Head DI. 6.00mm "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Page B1-3

46 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL INTEGL PILOT T569 Series 2 Flute ngle Code 120 "" M6X1.00 THD DIUS "" Body Dia. Code C'SINK NGLE "" "D" BODY DI "D" PILOT DI. adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F MM T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" Standard 2 Flute integral pilot cutter with M6 X 1.00 metric male threaded shank for use with all T330. T663 (-M6) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T569 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M6X1.00 THD DIUS "" BODY DI "D" PILOT DI. T572 Series 3 Flute Standard 3 Flute Integral pilot cutter and emovable pilot with M6 X 1.00 metric male threaded shank for use with all T330, T663 (-M6) seriesmicrostop Cages ngle Code "" Body Dia. Code C'SINK NGLE "" "D" adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F MM T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T572 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Page B1-4

47 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL INTEGL PILOT T570 Series 2 Flute 120 ngle Code "" M8X1.00 THD DIUS "" Body Dia. Code C'SINK NGLE "" "D" BODY DI "D" PILOT DI. adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" Standard 2 Flute integral pilot cutter with M8 X 1.00 metric male threaded shank for use with all T331(-M8) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T570 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M8X1.00 THD DIUS "" BODY DI "D" PILOT DI. T573 Series 3 Flute Standard 3 Flute Integral pilot cutter with M8 X 1.00 metric male threaded shank for use with all T331(-M8) series Microstop Cages ngle Code "" Body Dia. Code C'SINK NGLE "" "D" adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T573 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page B1-5

48 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL INTEGL PILOT T571 Series 2 Flute 120 ngle Code "" M10X1.00 THD DIUS "" Body Dia. Code C'SINK NGLE "" "D" BODY DI "D" PILOT DI. adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" Standard 2 Flute integral pilot cutter with M10 X 1.00 metric male threaded shank for use with all T331(-M10) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T571 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M10X1.00 THD DIUS "" BODY DI "D" PILOT DI. T574 Series 3 Flute Standard 3 Flute Integral pilot cutter with M10 X 1.00 metric male threaded shank for use with all T331(-M10) series Microstop Cages ngle Code "" Body Dia. Code C'SINK NGLE "" "D" adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T574 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Page B1-6

49 EPHY G O U P TOOLS ENGINEEED TO PEFOM METIC COUNTESINK CUTTE COBLT HIGH SPEED STEEL INTEGL PILOT T575 Series 2 Flute 120 ngle Code "" M8X1.00 THD DIUS "" Body Dia. Code C'SINK NGLE "" "D" BODY DI "D" PILOT DI. adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" Standard 2 Flute integral pilot cutter with M8 X 1.00 metric male threaded shank for use with ecoules (-M8) series Microstop Cages. WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T575 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. 120 M8X1.00 THD DIUS "" BODY DI "D" PILOT DI. T576 Series 3 Flute Standard 3 Flute Integral pilot cutter with M8 X 1.00 metric male threaded shank for use with ecoules (-M8) series Microstop Cages ngle Code "" Body Dia. Code C'SINK NGLE "" "D" adius Code MM -.40MM B MM P.50MM C MM Q.60MM D MM.80MM E MM S.90MM F 110 T 1.00MM G 115 U 1.10MM H 120 V 1.20MM I 130 W 1.30MM X 1.40MM "" WHEN ODEING SPECIFY: Part Number, ngle, Body Diameter and Pilot Head Dia. Example: T576 E Q "",.60mm Pilot Dia. (per customer request) "D", Body Dia mm "", ngle, 100 Part No. Note: Other pilot sizes are available upon request. EPHY Manufacturing Co., Inc Page B1-7

50 EPHY G O U P TOOLS ENGINEEED TO PEFOM T590 Series Standard Metric Pilots "HD" DI. "C" DI. "HD" DI. "C" DI. PT NUMBE "HD" DI. "C" DI. PT NUMBE T T T T T T T T T T T T T T T T T T T T T T T T S0 T T T T T T T T T T T T T T T T T T TS T T T T T T T T S T T T T TS T EPHY Manufacturing Co., Inc Page B1-8

51 EPHY G O U P TOOLS ENGINEEED TO PEFOM EPHY VS. ECOULES METIC SWIVEL MICOSTOP CGE COSS-EFEENCE ECOULES EPHY METIC INTENL THED B NOT VILBLE M6 X T666-SP-SI M6 X T666-SP-NI M6 X T666-N M6 X 1.00 B NOT VILBLE M8 X T667-SP-SI M8 X T667-SP-NI M8 X NOT VILBLE M8 X T667-WP-SI M8 X T667-WP-NI M8 X T667-N M8 X 1.00 EPHY Manufacturing Co., Inc Page B1-9

52 EPHY G O U P TOOLS ENGINEEED TO PEFOM EPHY VS. ECOULES METIC CUTTE COSS-EFEENCE ECOULES PT N0. EPHY PT N0. No.OF FLUTES METIC THED CUTTE NGLE T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572D M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572E M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X T572H M6X EPHY Manufacturing Co., Inc Page B1-10

53 EPHY G O U P TOOLS ENGINEEED TO PEFOM ECOULES PT N0. EPHY VS. ECOULES METIC EMOVBLE PILOT CUTTE COSS-EFEENCE EPHY PT N0. No.OF FLUTES METIC THED CUTTE NGLE T564D M6X T564D M6X T564D M6X T564D M6X T564D M6X T564D M6X T564D M6X T564D M6X T564D M6X T564E M6X T564E M6X T564E M6X T564E M6X T564E M6X T564E M6X T564E M6X T564E M6X T564E M6X T564H M6X T564H M6X T564H M6X T564H M6X T564H M6X T564H M6X T564H M6X T564H M6X T564H M6X EPHY Manufacturing Co., Inc Page B1-11

54 EPHY G O U P TOOLS ENGINEEED TO PEFOM ECOULES PT N0. COSS-EFEENCE EPHY PT N0. No.OF FLUTES EPHY VS. ECOULES METIC CUTTE METIC THED CUTTE NGLE T574D M10X T574D M10X T574D M10X T574D M10X T574D M10X T574D M10X T574D M10X T574E M10X T574E M10X T574E M10X T574E M10X T574E M10X T574E M10X T574E M10X T574H M10X T574H M10X T574H M10X T574H M10X T574H M10X T574H M10X T574H M10X EPHY Manufacturing Co., Inc Page B1-12

55 EPHY G O U P TOOLS ENGINEEED TO PEFOM COSS-EFEENCE EPHY VS. ECOULES METIC CUTTE ECOULES PT N0. EPHY PT N0. No.OF FLUTES METIC THED CUTTE NGLE T576D M8X T576D M8X T576D M8X T576D M8X T576D M8X T576D M8X T576D M8X TS76D M8X T576E M8X T576E M8X T576E M8X T576E M8X T576E M8X TS76E M8X TS76E M8X T576E M8X T576H M8X T576H M8X T576H M8X T576H M8X T576H M8X T576H M8X T576H M8X T576H M8X EPHY Manufacturing Co., Inc Page B1-13

56 EPHY G O U P TOOLS ENGINEEED TO PEFOM ECOULES PT N0. EPHY VS. ECOULES METIC EMOVBLE PILOT CUTTE EPHY PT N0. COSS-EFEENCE ECOULES PT N0. EPHY PT N T T T T T T T T T T T T T T T T T T T S T S TS T T T T590 2.S T T T T T T T T T T T T T TS T T T T T T T T T T T T T T T T T T EPHY Manufacturing Co., Inc Page B1-14

57 EPHY G O U P TOOLS ENGINEEED TO PEFOM Miscellaneous Tools EPHY Manufacturing Co., Inc

58 EPHY G O U P TOOLS ENGINEEED TO PEFOM 10SHT-1/2 Convert 1/4-28 Threaded Drive ngle Drill to a 1/4" Square Drive Nut unner ephyr's new 10SHT-1/2 dapter allows you to use any threaded drive angle drill as a nut runner for close quarters applications. The 10SHT-1/2 can be used with any of ephyr's 1/4" square drive sockets for driving 1/4", 5/16", 3/8" or 7/16" hex head screws or nuts as well as ephyr's 1/4" square drive insert bit holders for driving screws in hard to reach places. The new 10SHT-1/2 dapter was designed for use in the most demanding applications where close quarter limitations result in difficulty in installing and removing fasteners. Part No. T10SHT-1/2 EPHY Manufacturing Co., Inc Page C1

59 EPHY G O U P TOOLS ENGINEEED TO PEFOM T111P / T111L Quick Change Chuck and daptor precision made TIMESVING tool combination. The T111P and T111 L used with Jacobs threaded chucks produce uniform high quality holes, a necessity when working with high strength stainless steel or titanium. SVES TIME,.t least a 40% savings in time required to change drills. Imagine the time saved by being able to change cutters in seconds. Load the Jacobs chucks with varying sizes of cutters and thread in a T111L (3/8-24) to each. Then insert into the T111P (3/8-24) already threaded onto the drill. To change simply unlock adaptor/chuck/cutter combination and insert another. No keys to use. ephyr brings you the bottom line: less cost, more productivity and top quality resulting in money earned. Part No. T111P and T111L EPHY Manufacturing Co., Inc Page C2

60 EPHY G O U P TOOLS ENGINEEED TO PEFOM Collapsible Drill Guides 1. The drill guide is shown in extended position ready to be inserted into templet hole. Note how point of the drill is kept protected by drill guide. 2. Here the drill guide tip is shown seated in the templet. otating drill cannot mar or scratch either templet 3. s pressure is applied, the drill guide retracts as the hole is drilled. Drill centers automatically. Chips are discharge easily through large ports in tip. ephyr's collapsible drill guides and tips permit use of standard length twist drills. Drill breakage is avoided through accurately aligned and rigidly mounted spring loaded guide and tip. Enables unskilled help to produce more accurately and in greater volume. Eliminates spoiled templets. "off holes" and results in fewer broken drills. 3/16" B Drill Guides (less tips) PT NUMBE T (TVEL) T38B 9/16" T38B-1 1" T38B-2 1-1/2" 11/16" eplaceable Tips (for drill guides) OPEN T DIMENSION PT NUMBE * B** * B** PT NUMBE T28T # #10 T28T T28T # #11 T28T T28T # #20 T28T T28T # #21 T28T T28T-311-3/ /16".374 #30 T28T T28T # #40 T28T T28T #20 T28T-Cupped T28T #21 Cupped (Specify round or brazier head and T28T #30 hole size) T28T-374-3/ /16" T28T-Tapered T28T-374-1/ /4" Tapered (Specify angle and T28T #8 hole size) CLOSED NOTES: 1.(*)Maximum standard O.D. of is.499" other diameters and types made to special order. 2. (**)Maximum diameter of B is "#F" in al cases. Minimum Diameter of B is #50. If smaller diameter is desired we will furnish blanks which can be drilled by customer as required. 3. Minimum thickness of wall between and B is.050". 4. Combinations of and B other than shown above can be furnished on special order only. Tapered and Cupped tips made to order only. EPHY Manufacturing Co., Inc Page C3

61 EPHY G O U P TOOLS ENGINEEED TO PEFOM Drill Guide Mounting dapters D T5 T5B T5D D1 D3 Clamp-on Type T L TYPE PT NO. D D1 D3 D4 T MXIMUM CHUCK L MODEL T /2" 1-3/16" 11/16" B 2-3/4" T /8" 1-3/16" 11/16" B 2-3/4" Clamp-On T5D-1 1-1/2" 1-7/16" 11/16" B 4-1/4" Type T5D-2 1-9/16" 1-7/16" 11/16" B 4-1/4" T5D-3 1-5/8" 1-7/16" 11/16" B 4-1/4" T5D /16" 1-7/16" 11/16" B 4-1/4" T5B /16" 11/16" 1-1/4" 1-3/8-20 LH 1B 2-3/4" Threaded Type T5B /16" 11/16" 1-3/8" 1-1/2-20 LH 1B 2-3/4" T5B /16" 11/16" 1-1/4" 1-7/16-20 H 30B 4-1/4" D4 L dapters with other D, D4, or T specifications made to order. The above adapters will also accommodate our Flat Offset ngle Drill. D1 D3 Threaded Type EPHY Manufacturing Co., Inc Page C4

62 EPHY G O U P TOOLS ENGINEEED TO PEFOM ivet Shavers & ccessories EPHY Manufacturing Co., Inc

63 Standard Model tlas Copco Motor Back ngle Model EPHY G O U P TOOLS ENGINEEED TO PEFOM T405C IVET SHVE Heavy Duty 1.0 HP 18,000 PM T88 Series T108 Series FETUES ll aluminum head exterior body greatly reduces the overall weight of the rivet shaver. Back ngle B shaft features a 120 degree seat angle which when used with the T88 series cutters greatly improves the flushness of cut. CUTTE SPINDLE CUTTE MODEL CPCITY PM SEIES WEIGHT LENGTH T405C 1.250" 18,000 T lbs 8.75" T405EC 1.250" 18,000 T lbs 9.00" T405C-B 1.250" 18,000 T lbs 8.75" T405EC-B 1.250" 18,000 T lbs 9.00" T Stabilizer ssembly T Ext. Stabilizer ssembly T405C-B ODEING INFOMTION 1. Shaver, footpiece, stabilizer and cutter should be ordered separately. 2. Match the diameters of the footpiece and the cutter for best results. 3. Extended footpieces and stabilizer should only be used with extended length shavers (T405E). 4. T108 series rivet shaver cutters should be used with standard shavers. 5. T88 series rivet shaver cutters should be used with back angle shavers. Standard Footpieces Extended Footpieces T Footpiece 5/16" T Extended Footpiece 5/16" T Footpiece 3/8" T ExtendedFootpiece 3/8" T Footpiece 7/16" T Extended Footpiece 7/16" T Footpiece 1/2" T Extended Footpiece 1/2" T Footpiece 9/16" T Extended Footpiece 9/16" T Footpiece 5/8" T Extended Footpiece 5/8" T Footpiece 3/4" T Extended Footpiece 3/4" T Footpiece 7/8" T Extended Footpiece 7/8" T Footpiece 1" T Extended Footpiece 1" T Footpiece 1-1/8" T Extended Footpiece 1-1/8" T Footpiece 1-1/4" T Extended Footpiece 1-1/4" Standard ivet Shaver Cutters Back ngle ivet Shaver Cutters T108-1 ivet Shaver Cutter 5/16" T88-1 ivet Shaver Cutter 5/16" T108-2 ivet Shaver Cutter 3/8" T88-2 ivet Shaver Cutter 3/8" T108-3 ivet Shaver Cutter 7/16" T88-3 ivet Shaver Cutter 7/16" T108-4 ivet Shaver Cutter 1/2" T88-4 ivet Shaver Cutter 1/2" T108-5 ivet Shaver Cutter 9/16" T88-5 ivet Shaver Cutter 9/16" T108-6 ivet Shaver Cutter 5/8" T88-6 ivet Shaver Cutter 5/8" T108-7 ivet Shaver Cutter 3/4" T88-7 ivet Shaver Cutter 3/4" T108-8 ivet Shaver Cutter 7/8" T88-8 ivet Shaver Cutter 7/8" T108-9 ivet Shaver Cutter 1" T88-9 ivet Shaver Cutter 1" T ivet Shaver Cutter 1 1/8" T88-10 ivet Shaver Cutter 1 1/8" T ivet Shaver Cutter 1 1/4" T88-11 ivet Shaver Cutter 1 1/4" EPHY Manufacturing Co., Inc Page D1

64 EPHY G O U P TOOLS ENGINEEED TO PEFOM T405EI-4 4" Extended Footpiece Heavy Duty ivet Shaver ephyr's T405 Heavy Duty ivet Shavers are designed to shave aluminum or similar strength alloy rivets flush to a precise plane without scratching. FETUES New aluminum head reduces the overall weight. Footpiece lengths for special restricted access applications, 3", 5", 6" and 7", available on request. Footpiece cutter capacity 1/2" to 5/8". Depth adjustment in.0005" increments. Uses 1/4"-28 threaded cutters. 20,000 PM free speed. Weight 3.5 lbs. (1.59Kg). ir Supply 90 psi (inlet 1/4"). CE Certified. Manufactured in US. 7.12" Ø1.65" 3.00" Ø.75" 4.00" Ø.625" 5.50" EPHY Manufacturing Co., Inc Page D2

65 EPHY G O U P MODEL T507C SUPE SHVE TOOLS ENGINEEED TO PEFOM MICO SHVES STNDD ND HEVY DUTY MODEL T706I STNDD DUTY MODEL T405I HEVY DUTY EPHY Manufacturing Co., Inc Page D3

66 EPHY G O U P POSITIVE MICO-STOP DEPTH CONTOL TOOLS ENGINEEED TO PEFOM MICO SHVES STNDD ND HEVY DUTY Fingertips djustment in.0005" increments djustment for depth of cut in increments of.0005". To adjust grasp lockring with thumb and index finger and retract. Turn nosepiece to right to increase depth of cut, left to decrease. etraction of footpiece constant over entire range of adjustment. Can't Skid Shaves clean No Scratching Can't Heel Can't Undercut Illustrated at the left is an actual photograph of rivets before and after shaving by the ephyr Micro-Shaver. ivet has been shaved flush to precise plane of sheet without surface scratching. Shaving process is consistent regardless of rivet height. EPHY Manufacturing Co., Inc Page D4

67 Standard Model Ingersoll and EPHY G O U P TOOLS ENGINEEED TO PEFOM T706I IVET SHVE Standard Duty FETUES Fingertips djustment in.0005" increments New aluminum head reduces the overall weight. Footpiece lengths for special restricted access Footpiece cutter capacity 1/4" to 5/8". Depth adjustment in.0005" increments. Uses 1/4"-28 threaded cutters. 15,000 PM free speed. Weight 3.0 lbs. (1.59Kg). ir Supply 90 psi (inlet 1/4"). CE Certified. Manufactured in US. T706 I ODEING INFOMTION L L1 1. Shaver, footpiece, stabilizer and cutter should be ordered separately. 2. Match the diameters of the footpiece and the cutter for best results. 3. Extended footpieces and stabilizer should only be used with extended length shavers (T706EI). 4. T108 series rivet shaver cutters should be used with standard shavers. D2 D1 D L3 L2 O MODEL CUTTE CPCITY WT. LESS CUTTE CUTTE PM D(max) D1 D2 L L1 L2 L3 O T706I 5/8" 3# 15, /8" 1-1/2" 4" 7-1/2" 6-3/8" 1-7/8" 3/8" 4-7/8" T706EI 5/8" 3# 15, /8" 1-1/2" 4" 7-13/16" 6-13/16" 2-1/4" 7/8" 4-7/8" T108 Series EPHY Manufacturing Co., Inc Page D5

68 Standard Model Ingersoll and EPHY G O U P TOOLS ENGINEEED TO PEFOM T405I IVET SHVE Heavy Duty FETUES Fingertips djustment in.0005" increments New aluminum head reduces the overall weight. Footpiece lengths for special restricted access Footpiece cutter capacity 1/2" to 5/8". Depth adjustment in.0005" increments. Uses 1/4"-28 threaded cutters. 20,000 PM free speed. Weight 3.5 lbs. (1.59Kg). ir Supply 90 psi (inlet 1/4"). CE Certified. Manufactured in US. T405I ODEING INFOMTION L L1 1. Shaver, footpiece, stabilizer and cutter should be ordered separately. 2. Match the diameters of the footpiece and the cutter for best results. 3. Extended footpieces and stabilizer should only be used with extended length shavers (T405EI). 4. T108 series rivet shaver cutters should be used with standard shavers. D2 D1 D L3 L2 O MODEL CUTTE CPCITY WT. LESS CUTTE CUTTE PM D(max) D1 D2 L L1 L2 L3 O T405I 1-1/4" 3-1/2# 20, /8" 1-3/4" 4" 7-3/4" 6-7/8" 1-3/4" 3/8" 5-1/8" T405EI 1-1/4" 3-1/2# 20, /8" 1-3/4" 4" 8-1/8" 7-1/4" 2-1/4" 7/8" 5-1/8" T108 Series EPHY Manufacturing Co., Inc Page D6

69 EPHY G O U P TOOLS ENGINEEED TO PEFOM MICO SHVES STNDD ND HEVY DUTY THESE CUTTES E DESIGNED FO USE IN EPHY MICO SHVES CBIDE TIPPED CUTTES CUTTES FOOPIECES ND FOOTPLTES These sizes are available with the correct combinations of cutters, Footpieces and Footplates as noted. MODEL T706 MODEL T405 T108 Series FOOTPIECE STNDD PNEUMTIC FOOTPIECE EXTENDED PNEUMTIC CUTE DI. CUTTE STNDD FOOTPIECE THEDED EXTENDED PNEUMTIC FOOTPLTE NYLON TYPE 1/4" T108-0 T T NOT MDE NOT MDE 5/16" T108-1 T T NOT MDE NOT MDE 3/8" T108-2 T T NOT MDE NOT MDE 7/16" T108-3 T T T T /2" T108-4 T T T T /16" T108-5 T T T T /8" T108-6 T T T T /8" T108-2 T T NOT MDE NOT MDE 7/16" T108-3 T T T T /2" T108-4 T T T T /16" T108-5 T T T T /8" T108-6 T T T T /4" T108-7 T T T T /8" T108-8 T T T T " T108-9 T T T T /8" T T T T T /4" T T EPHY Manufacturing Co., Inc Page D7

70 EPHY G O U P TOOLS ENGINEEED TO PEFOM T507C SUPE SHVE FO USE ON TITNIUM, STINLESS STEEL, MONEL ND SIMIL HIGH STENGTH FSTENES DUL OTTION TYPE CUTTES Dual rotation cutting action. Micrometer dial type adjustment with.0005 inch increments. Positive cutting depth control Solid Carbide Cutters. Cutter rotation - 12,000.P.M. EPHY Manufacturing Co., Inc Page D8

71 EPHY G O U P TOOLS ENGINEEED TO PEFOM T507C SUPE SHVE FLUSH FINISHES EXT HD ND TOUGH MTEILS Fingertip Control of Cutters Depth djustments in Increments of.0005" Dual otation Cutter Eliminates Center Dead Point Exaust ir blows chips away from cutter and cools cutter STBILIE SSEMBLY emovable Stabilizer ssembly is easily installed on shaver to prevent "walking" across the street the sheet. It is specially recommended for use with T507C Dual otation model. NOTE: Stabilizer ssembly, available as accessory if required, specify at time of order EPHY Manufacturing Co., Inc Page D9

72 EPHY G O U P TOOLS ENGINEEED TO PEFOM T507C SUPE SHVE Model T507C rotates cutter at approximately 12,000 rpm Weight: 5 ½ lbs. DUL OTTION TYPE CUTTES ephyr's Super Shavers will flush-finish the toughest and hardest fasteners in seconds. Precision finishing conforms with rigid standards established for construction of supersonic aircraft. FO USE ON TITNIUM, STINLESS STEEL, MONEL ND SIMIL HIGH STENGTH FSTENES. 2-11/16" 9-7/16" 8-7/8" 6-1/8" CBIDE CUTTES FOOTPIECES CUTTE WIDTH STEEL FOOTPIECE NYLON FOOTPIECE CLOSE QUTE NOSEPIECE 3/8" & 7/16" T T /2" T T T /4" T T ephyr's Carbide Cutters are precision ground for high speed usage and long life. They are fluted to meet the special requirements for various metals and finishes. CUTTE NUMBE CUTTES FO T507C SUPE SHVE MTEIL DIMETE WIDTH No. OF TEETH CHIP BEKE PPLICTION T507-20B CBIDE 1-1/8" 1/2" 49 NO MONEL STEEL, TITNIUM T507-21B CBIDE 1-1/8" 3/4" 49 NO MONEL STEEL, TITNIUM T507-22B CBIDE 1-1/8" 1/2" 25 NO MONEL STEEL, TITNIUM, JO BOLT T507-23B CBIDE 1-1/8" 3/8" 49 NO MONEL STEEL, TITNIUM T507-24B CBIDE 1-1/8" 1/2" 37 YES NC, STYL IVET, LUMINUM, JO BOLT T507-25B CBIDE 1-1/8" 3/4" 37 YES NC, STYL IVET, LUMINUM, JO BOLT T507-26B CBIDE 1-1/8" 3/8" 37 YES NC, STYL IVET, LUMINUM, JO BOLT T507-27B CBIDE 1-1/8" 1/2" 25 NO -286 STINLESS STEEL IVET T507-28B CBIDE 1-1/8" 3/4" 25 NO -286 STINLESS STEEL IVET T507-29B CBIDE 1-1/8" 7/16" 49 NO MONEL, STEEL, TITNIUM EPHY Manufacturing Co., Inc Page D10

73

74

75

76

77 EPHY G O U P TOOLS ENGINEEED TO PEFOM T501 Porta Mil Heavy Duty Weld Shaver The Porta-Mill is a heavy duty hand held milling machine designed to be used on aluminum, magnesium and copper. The Porta-Mill may be used in 3 ways: to shave weld beads, as a slab mill and to groove non-ferrous metals. s with all our Weld Shavers, the ball bearing roller bracket straddles the weld bead with the cutter rotating in between. This insures that the weld bead is shaved tangent to the work surface, whether flat, concave or convex. Positive depth control allows the cutter height to be set in increments of.001 inch, making it ease to shave flush to the work surface or to a pre-determined depth. The motor is governor controlled to assure a constant speed. The air exhaust blows away the shavings and helps control the temperature of the cutter. The roller bracket is easily removed, enabling the end user to replace the cutter quickly. How to Order: The basic Porta-Mill assembly consists of the T501 Porta-Mill Shaver, and two accessories, a Cutter and a oller Shaft ssembly. ll three are required and must be ordered separately. To select the accessory part numbers refer to the table below. Simply determine the cutter style and the cutter width. The two accessory part numbers will be at either end of that row, in Bold. Cutter Number Cutter Material D Diameter W Width Number Of Teeth ngle Cutter Style adius oller Shaft ssembly T Carbide 2 3/4 10 Slab T T Carbide Slab T T Carbide 2 1 1/2 10 Slab T T Carbide Slab T T Carbide Tipped 3 3/8 1 1/2 8 60º Groove.156 T T Carbide Tipped 3 3/8 1 5/8 8 70º Groove.156 T T501 Weld Shaver Specification Horse Power Free speed Weight ir consumption at free run (min) PSI (min) Sound level at free speed ir inlet thread NPT Hose size (min) 3.6 hp 4700 rpm 29 lbs 44 cfm 90 psi W D 5/8 W D 5/8 EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page E5

78 EPHY G O U P TOOLS ENGINEEED TO PEFOM CUTTES FO T708 For use on Titanium, Stainless Steel, Monel and similar high strength materials. Cutter Part No. Cutter Material D W Cutter oller Cutter djusment Shaft Diameter Width Style Type ssembly In Out For use on luminum, Magnesium, Copper and Softer alloys. Number of Teeth T508-20B Carbide 1 1/2 1/2 Slab I T T508-21B Carbide 1 1/2 3/4 Slab I T T508-22B Carbide 1 1/2 3/8 Slab I T T508-26B Carbide 1 1/2 1/2 Slab II T T508-27B Carbide 1 1/2 3/4 Slab II T T508-28B Carbide 1 1/2 3/8 Slab II T T508-29B Carbide 1 1/2 5/8 Slab II T T508-35B Carbide 1 1/2 3/8 Slab II T T508-36B Carbide 1 1/2 1/2 Slab II T T508-37B Carbide 1 1/2 3/8 Slab II T T508-38B Carbide 1 1/2 15/16 Slab II T T708-20B Carbide 1 1/2 1 Slab II T Type I slab cutter w/o chipbreaker Type II slab cutter w/ chipbreaker W CUTTES FO T709 D Slab Type Cutter Part No. Cutter Material D W Cutter oller Cutter djusment Shaft Diameter Width ngle Style adius ssembly In Out Number of Teeth T H.S.S. 1 1/2 1/2 - Slab - T T H.S.S. 1 1/2 3/4 - Slab - T T509-22B Carbide 1 1/2 1/2 - Slab - T T509-23B Carbide 1 1/2 3/4 - Slab - T T H.S.S. 1 1/2 3/8 - Slab - T T509-25B Carbide 1 1/2 3/8 - Slab - T T509-32B Carbide 1 1/2 5/8 - Slab - T T509-37B Carbide 1 1/2 1/2 - Slab - T T509-38B Carbide 1 1/ Slab - T T509-39B Carbide 1 1/2 3/4 - Slab - T T H.S.S. 1 15/16 1/2 75 Groove.046 T T509-36B Carbide Tip /2 60 Groove.062 T T509-45B Carbide Tip /2 88 Groove.062 T W D Slab Type D Grooving Type W EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page E6

79 EPHY G O U P TOOLS ENGINEEED TO PEFOM OUTIGGE TTCHMENT FO T708/T709 Specify T for right hand cutting, Specify T for left hand cutting Weld Shaver Number Outrigger ttachment Standard Cutter Number ecessed Flush Cutter Flush ecessed adius Flush Cutter Cutter adius oller Bracket Needed* T708 T508-21B T T T508-27B T708-21B T708-23B.250 T ight Hand T508-37B T T708 T508-21B T T T508-27B T708-22B T708-24B.250 T Left Hand T508-37B T T709 T T T T509-23B T709-20B T709-21B.250 T ight Hand T509-39B T T709 T T T T509-23B T709-22B T709-23B.250 T Left Hand T509-39B T *ecommended for stability if your T708 or T709 does not have 3/4" wide roller bracket. BEVEL TTCHMENTS FO T708/T709 Weld Shaver Number T708 T709 Bevel ttachment Number 60 T T T T Cutter Number Style T708-20B ight Hand T708-20B Left Hand T509-38B ight Hand T509-38B Left Hand 1/16" Cutter (ef.) T ight Hand Outrigger ttachment 9/64" T Left Hand 60 Bevel ttachment DIMENSIONS ND SPECIFICTIONS OF WELD SHVES T708/T709 T /8" /8" 2 3/4" 2 5/8" T /8" 7" 2 1/16" /8" 3 5/8" 10 3/8" 4 1/8" 2 5/32" 4 1/4" 1 3/4" 1 3/8" 5 5/32" EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page E7

80 EPHY G O U P TOOLS ENGINEEED TO PEFOM For use on luminum, Magnesium, Copper and Softer alloys. D W Cutter oller Cutter djusment Cutter Part Cutter Shaft No. Material Diameter Width ngle Style adius ssembly In Out CUTTES FO T550 Number of Teeth T H.S.S. 1 1/8 3/8 - Slab - T T H.S.S. 1 1/8 1/2 - Slab - T T Carbide 1 1/8 1/4 - Slab - T T Carbide 1 1/8 3/8 - Slab - T T Carbide 1 1/8 1/2 - Slab - T T H.S.S. 1 5/16 3/8 60 Groove.062 T T H.S.S. 1 31/64 3/8 40 Groove.062 T T H.S.S. 1 5/16 3/8 40 Groove.062 T Slab Type Grooving Type D D W W For use on Titanium, Stainless Steel, Monel and similar high strength materials. Cutter Part No. Cutter Material D W oller Cutter djusment Cutter Shaft Diameter Width Style ssembly In Out Number of Teeth T Carbide 1 1/8 1/2 Slab T T Carbide 1 1/8 3/8 Slab T CUTTES FO T553 D W Slab Type T551/T552 T554/T /4" T501 10" 4 1/8" 10 3/4" 5 1/4" 3 1/4" 3" 3" T708 T709 T550 T553 T /2" Cutter otation 2,700 13,500 15,000 3,500 4,600 Weight 6 lbs. 6 lbs. 3 3/4 lbs. 5 lbs. 25 lbs. equired CFM (Min) equired PSI (Min) /2" EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page E8

81 EPHY G O U P TOOLS ENGINEEED TO PEFOM For use on luminum, Magnesium, Copper and Softer alloys. CUTTES FO T550 Cutter Part No. Cutter Material D W Cutter Cutter djusment Diameter Width ngle Style adius In Out Number of Teeth T Carbide 1 1/4 1/2 70 Groove T H.S.S. 1 1/4 1/2 70 Groove T Carbide 1 1/8 1/2 - Slab T Carbide 1 1/8 1/2 - Slab T Carbide 1 1/4 1/2 70 Groove Slab Type D Slab Type D W W CUTTES FO T554/T555 For use on Titanium, Stainless Steel, Monel and similar high strength materials. Cutter Part No. adius Cutter Cutter Material Cutter adius D W Cutter Cutter djusment Diameter Width Style In Out Number of Teeth T554-31B Carbide 1 1/8 1/2 Slab T Carbide /8 1/2 Slab T555-31B Carbide 1 3/8 1/2 Slab T Carbide /8 1/2 Slab Slab Type W D For use on luminum, Magnesium, Copper and Softer alloys. CUTTES FO T501 Cutter Part No. Cutter Material D W Cutter Cutter djusment oller Shaft ssembly Diameter Width ngle Style adius In Out Number of Teeth T Carbide 2 3/4 - Slab - T T Carbide Slab - T T Carbide 2 1 1/2 - Slab - T T Carbide Slab - T T Carbide 3 3/8 1 1/2 60 Groove.156 T T Carbide 3 3/8 1 5/8 70 Groove.156 T D D W W EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page E9

82 EPHY G O U P TOOLS ENGINEEED TO PEFOM Dimpling & iveting Equipment EPHY Manufacturing Co., Inc

83 EPHY G O U P TOOLS ENGINEEED TO PEFOM P-450E-36 COMPESSION IVETE Compression iveter With 36" each, (PLC) Programmable Logic Controller-controled, High-Speed Machine. Yoke Deflection Trips Micro-Switch for precise control of compression force Specifications 1. Yoke each : 36" 2. Height of Yoke Gap : 8" 3. ivet Size (luminum) : 1/8"-5/16" 4. djustable Compressive Force at 90 PSI : lbs. 5. am Stroke : 1-3/8" 6. Foot Pedal with Safety Guard 7. Safety Device with Two Step ction 8. External Programming Port 9. Input Voltage : 110V Single Phase 60H (220V, 60H with step-down Transformer) djustable Stroke - Shorten stroke to shorten cycle time and speed up operation. djustable pressure - djustable pressure regulator limits maximum force applied to rivets. djustable Speed - Speed adjustable from fast snap action to slow creep. Flexible foot throttle connection-throttle can be shifted to the most convention operating position. utomatic backhead - iveting plunger returns automatically the instant rivet heads is formed. No time lag waiting for operator's foot to act. djustable dolly- compensates for varying material thickness and rivet lenghts..001 Increment djustment. Two Step ction- The safety feature to operate safely from danger of accidentally stepping on the foot pedal and causing the machine to function at the wrong time. External Programming Port- S-232 port. EPHY Manufacturing Co., Inc Page F1

84 EPHY G O U P TOOLS ENGINEEED TO PEFOM DIMPLING POCESSES M COIN PLLEL FCES OF DIMPLE CONES assure perfect nesting in all gauges. Special dimpling tools are not required for different gauges or diameters. Geometry held to close tolerances assures consistently accurate crack free dimples TIPLE CTION efinements of the basic M COIN DIMPLE PINCIPLE resulted in the development of TIPLE CTION DIMPLING. Use of the fundamental M COIN DIMPLE PINCIPLES plus those developed by the triple action method permits dimpling to closer tolerances and on materials that otherwise cannot be satisfactorily dimpled. In addition, sheet growth or warpage is reduced as much as 75%. POTBLE M COIN DIMPLES BLIND PULL GUN POTBLE DIMPLE STTIONY DIMPLE DIMPLE TOOLS EPHY Manufacturing Co., Inc Page F2

85 EPHY G O U P TOOLS ENGINEEED TO PEFOM POTBLE M COIN DIMPLES Models T2012-8, -C and-d Portable am Coin Dimplers can be operated as either hot or cold portable dimplers when used in conjunction with ephyr Thermo-Dimple Control Panels. Of fixed jaw yoke type, they feature conservative streamlined design, built around established principles. T2012D Model T2427 incorporates the newly designed ephyr adjustable, lower jaw, featuring built-in yoke deflection compensator. This new concept of yoke design, coupled to industry accepted, conservatively rated pneumatic power source, has resulted in a lightweight, versatile unit capable of meeting a large percentage of the portable dimpling requirements, especially in thinner gauges and smaller diameter fastener sizes. T2427 See chart page F4 for comprehensive information relative to various styles and types of yokes not illustrated. T2429 EPHY Manufacturing Co., Inc Page F3

86 EPHY G O U P TOOLS ENGINEEED TO PEFOM FIXED JW POTBLE M COIN DIMPLE DIMPLE NUMBE T2012 T2012B T2012C T2012D POWE SOUCE C.P. 355 C.P. 355 C.P. 355 C.P. 355 WEIGHT WITH CBLE (lbs. approximate] MXIMUM FOCE ON DIES (rated at 90 psi) 12,000 12,000 12,000 12,000 SIE (length, width, height) 21.5x4.5x7.0 22x4.5x7.0 22x4.5x7.0 22x4.5x7.0 OVE ll YOKE (length, width, depth) 7.2x1.5x x1.5x x1.5x x1.5x9.0 "W" DIMENSION (edge to center of dimpling tool) "X" DIMENSION (inches) (throat reach) "Y" DIMENSION- (See Note 1.throat gap, Max. open) "" DIMENSION CPCITY (maximum gauge and fastener) luminum lloy.072 #10 Screw 072 #10 Screw.072.#10 Screw.072 #10 Screw.072 1/4 ivet.072 1/4 ivet.072 1/4 ivet.072 1/4 ivet HETE ECOMMENDED (See Note 2) DIE SSEMBLY (type) PUNCH SSEMBLY (type) Upper (Punch) Lower (Die) T1880D10 T1880D10 T1880D10 T1880D10 NONE SHOT STNDD SHOT STNDD SHOT STNDD SHOT STNDD (T2953, etc.) (T2953, etc.) (T2953, etc.) (T2953, etc.) STNDD TYPE I NONE NONE NONE STNDD TYPE I STNDD TYPE I STNDD TYPE I (T1855, etc.) (T1855, etc.) (T1855, etc.) (T1855, etc.) MOVBLE JW DIMPLE NUMBE T2427 T2427B T2429 T2429B T2429C POWE SOUCE C.P. 214 C.P. 214 C.P. 355 C.P. 355 C.P. 355 WEIGHT WITH CBLE (lbs. approximate] MXIMUM FOCE ON DIES (rated at 90 psi) 3,000 3,000 16,000 16,000 16,000 SIE (length, width, height) 14.75x3.0x x3.0x x4.5x x4.5x x4.5x7.0 OVE ll YOKE (length, width, depth) 3.9x1.2x x1.2x x3.1x x3.1x x3.1x6.4 "W" DIMENSION (edge to center of dimpling tool) "X" DIMENSION (inches) (throat reach) "Y" DIMENSION- (See Note 1.throat gap, Max. open) "" DIMENSION CPCITY (maximum gauge and fastener) luminum lloy.040-5/32 ivet.040-5/32 ivet.081-1/4 Screw.064-3/16 Screw.064-#10 Screw HETE ECOMMENDED (See Note 2) DIE SSEMBLY (type) PUNCH SSEMBLY (type) Upper (Punch) Lower (Die) T T T T T MIDGET MOD. DIUS MIDGET MOD. DIUS SHOT STNDD MIDGET MOD. DIUS MIDGET TYPE III (T2441) (T2441) (T2953, etc.) (T2441) (T1771, etc.) STNDD TYPE I T1880E5 STNDD TYPE I STNDD TYPE I T1880D10 STNDD TYPE I STNDD TYPE I (T1855, etc.) (T1855, etc.) (T1855, etc.) (T1855, etc.) (T1855, etc.) Notes: 1. Dimension "Y" is maximum clearance between punch pilot and die face. Given dimensions are for dimple tooling corresponding to specific fastener. See under "Capacity", lower line. 2. T HETE CPCITY 175W 115V T HETE CPCITY 300W 115V T HETE CPCITY 400W 115V T HETE CPCITY 400W 115V T HETE CPCITY 400W 115V EPHY Manufacturing Co., Inc Page F4

87 EPHY G O U P TOOLS ENGINEEED TO PEFOM Coin Dimple Die ssemblies for Hot or Cold coin Dimpling Specifically designed for use with T2012 and T2429 portable hot dimplers TYPE X SHOT MIDGET DIE BODY M.500 FSTENE SIE DIE SSEMBLY PTS IN DIE SSEMBLY DIE BODY M N426 ivet(100 ) 3/32" T2953-3/32 T /32 T /32 1/8" T2953-1/8 T /8 T /8 5/32" T2953-5/32 T /32 T /32 3/16" T2953-3/16 T /16 T /16 1/4" T2953-1/4 T /4 T /4 N509 (100 ) Screw #6 T T T Standard Pilot #8 T T T Non Drill Out #10 T T T /4" T2963-1/4 T /4 T /4 5/16" T2963-5/16 T /16 T /16 HS 47 (100 ) 3/16" T2973-3/16 T /16 T /16 Hi-Sheer ivet 1/4" T2973-1/4 T /4 T /4 Standard Pilot Non Drill Out 5/16" (1) T2973-5/16 T /16 T /16 N509 (100 ) Screw #8 T T T Standard Pilot #10 T T T Drill Out 1/4" T2968-1/4 T /4 T /4 5/16" T2968-5/16 T /16 T /16 HS 47 (100 ) 1/8" T2978-1/8 T /8 T /8 Hi-Sheer ivet 5/32" T2978-5/32 T /32 T /32 Standard Pilot Drill Out 3/16" T2978-3/16 T /16 T /32 1/4" T2978-1/4 T /4 T /4 5/16" T2978-5/16 T /16 T /16 Cherry ivet (100 ) 1/8" T2912-1/8 T /8 T /8 Undersize Pilot 5/32" T1912-5/32 T /32 T /32 Drill-Out Type 3/16" T2912-3/16 T /16 T /16 1/4" T2912-1/4 T /4 T /4 B. F. Goodrich ivnut (100 ) #4 T T T Undersize Pilot #6 T T T Drill-Out Type #8 T T T #10 T T T /4" T2947-1/4 T /4 T /4 irloc Fastener #2(100 ) T2992-3/4 T /4 T /4 w/o Grommet #5 (120 ) (1) T T T Diameter Flange added to die body EPHY Manufacturing Co., Inc Page F5

88 EPHY G O U P TOOLS ENGINEEED TO PEFOM BLIND PULL GUN POTBLE DIMPLE MODEL T2021 Eliminates: Skin Marking Buck-Bar, elliptical holes, excessive pilot breakage unit for those areas where the yoke type dimplers cannot reach. Ideal for repair, overhaul, or maintenance work. Forming satisfactory, well defined crack free dimples in gauge fastener material Ideal for repair, Maintenance and overhaul operations. To set the dimple in the heavier gauges, use one medium blow with ball peen hammer, or use rivet gun with gooseneck extension. EPHY Manufacturing Co., Inc Page F6

89 EPHY G O U P TOOLS ENGINEEED TO PEFOM BLIND PULL GUN DIMPLE Standard Die ssembly Parts TYPE 1 TYPE 2 CLUTCH SPING WSHE T PIN CLUTCH HOUSING CLUTCH SPCE PIN CLUTCH DIE BODY Fastener Size Punch Die ssembly Clutch Spring Clutch Housing Clutch Spacer Pin (2 eq.) Die Body Clutch Washer TYPE 1 N426 ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (NON-DILL-OUT) HS47 High Shear ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (DILL-OUT) HS47 High Shear ivet (100 ) (DILL-OUT) ILOC 3/32" T2055-3/32 T2053-3/32 T T /32 T T /32 T T /8" T2055-1/8 T2053-1/8 T T /8 T T /8 T T /32" T2055-5/32 T2053-5/32 T T /32 T T /32 T T /16" T2055-3/16 T2053-3/16 T T /16 T T /16 T T /4" T2055-1/4 T2053-1/4 T T /4 T T /4 T T #6 T T T T T T T T #8 T T T T T T T T #10 T T T T T T T T /4"-28 T2065-1/4 T2063-1/4 T T /4 T T /4 T T /16"24 T2065-5/16 T2063-5/16 T T /16 T T /16 T T /16" T2075-3/16 T2073-3/16 T T /16 T T /16 T T /4" T2075-1/4 T2073-1/4 T T /4 T T /4 T T /16" T2075-5/16 T2073-5/16 T T /16 T T /16 T T #8 T T T T T T T T #10 T T T T T T T T /4"-28 T2067-1/4 T2068-1/4 T T /4 T T /4 T T /16"24 T2067-5/16 T2068-5/16 T T /16 T T /16 T T /8" T2077-1/8 T2078-1/8 T T /8 T T /8 T T /32" T2077-5/32 T2078-5/32 T T /32 T T /32 T T /16" T2077-3/16 T2078-3/16 T T /16 T T /16 T T /4" T2077-1/4 T2078-1/4 T T /4 T T /4 T T /16" T2077-5/16 T2078-5/16 T T /16 T T /16 T T /4"-100 T2091-3/4 T2093-3/4 T T /4 T T /4 T T "-120 T T T T T T T T /8"-120 T /8 T /8 T T /8 T T /8 T T TYPE 2 N426 ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (NON-DILL-OUT) HS47 High Shear ivet (100 ) (NON-DILL-OUT) 3/32" T2055-3/32 T2041-3/32 T T /32 T T /32 T T /8" T2055-1/8 T2041-1/8 T T /8 T T /8 T T /32" T2055-5/32 T2041-5/32 T T /32 T T /32 T T /16" T2055-3/16 T2041-3/16 T T /16 T T /16 T T #6 T T T T T T T T #8 T T T T T T T T #10 T T T T T T T T /4"-28 T2065-1/4 T2042-1/4 T T /4 T T /4 T T /32" T2075-5/32 T2043-5/32 T T /32 T T /32 T T /16" T2075-3/16 T2043-3/16 T T /16 T T /16 T T /4" T2075-1/4 T2043-1/4 T T /4 T T /4 T T EPHY Manufacturing Co., Inc Page F7

90 EPHY G O U P TOOLS ENGINEEED TO PEFOM BLIND PULL GUN DIMPLE SEE STNDD PTS Fastener Pull Bar Cut way Die ssembly Cut way Die Body Pull Bar Clutch Housing Die Body Offset Die ssembly Pull Bar T2052-3/32 T2056-3/32 T /32 T2054-3/32 TYPE 1 N426 ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (NON-DILL-OUT) HS47 High Shear ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (DILL-OUT) HS47 High Shear ivet (100 ) (DILL-OUT) ILOC T2052-1/8 T2056-1/8 T /8 T2054-1/8 T /8 T /8 T2023-1/8 T2022-1/8 T2052-5/32 T2056-5/32 T /32 T2054-5/32 T /32 T /32 T2023-5/32 T2022-5/32 T2052-3/16 T2056-3/16 T /16 T2054-3/16 T2052-1/4 T T T T T T T T T T T T T T T T T T T T T T T T T2062-1/4 T2062-5/16 T2072-3/16 T2049-3/16 T /16 T2074-3/16 T2072-1/4 T2049-1/4 T /4 T2074-1/4 T2072-5/16 T T T2082-1/4 T2082-5/16 T2079-1/8 T2079-5/32 T2079-3/16 T2079-1/4 T2079-5/16 T2092-3/4 T T /8 T2052-3/32 TYPE 2 N426 ivet (100 ) (NON-DILL-OUT) N & NS Screw (100 ) (NON-DILL-OUT) HS47 High Shear ivet (100 ) (NON-DILL-OUT) T2052-1/8 T2052-5/32 T2052-3/16 T T T T2062-1/4 T2072-5/32 T2072-3/16 T2072-1/4 EPHY Manufacturing Co., Inc Page F7

91 EPHY G O U P TOOLS ENGINEEED TO PEFOM DIE HETES ephyr Band Heaters are designed for continuous operation at 900 F or less. Input Voltage 110V.C. Heaters are supplied complete with thermocouple, flexible cable & quick disconnect plugs. See chart below for specific details. L DIE HETE DT TYPE PT N0. (in) L (in) WTTS CONNECTO USED WITH DIMPLE MODEL OFFSET II STIGHT I OFFSET II STIGHT I OFFSET II STIGHT I T1880B T1883-5B P-450E (Hot & Triple ction) T1880B T1883-5B P-450E (Hot & Triple ction) T1880B T1883-5B P-450E (Hot & Triple ction) T1881B T1883-5B P-450E (Hot & Triple ction) T1881B T1883-5B P-450E (Hot & Triple ction) T1881B T1883-5B P-450E (Hot & Triple ction) T1880D T T2012, T2429 Portable Dimpler T1880D T T2012, T2429 Portable Dimpler T1880D T T2012, T2429 Portable Dimpler T1880D T T2012, T2429 Portable Dimpler T1881D T T2012, T2429 Portable Dimpler T1880E T T2427 Portable Dimpler T1880E T T2427 Portable Dimpler T1880E T T2427 Portable Dimpler T1880E T T2427 Portable Dimpler T1882B T1883-5B P-450E (Hot & Triple ction) T1882B T1883-5B P-450E (Hot & Triple ction) T1882B T1883-5B P-450E (Hot & Triple ction) T1882J No Connector T2021 EPHY Manufacturing Co., Inc Page F8

92 EPHY G O U P TOOLS ENGINEEED TO PEFOM POTBLE CONTOLS THEMO DIMPLE CONTOL PNEL POTBLE MODEL T2409G Designed to accurately and selectively control both high and low limit heating of either one or two die heaters; to control pre-pressures and dwell times on dimpling dies; to control high and low dimpling pressures; to permit selective use of either a compression dimpler or blind pull gun dimpler, and to control all phases of a complete hot or cold dimpling cycle. Cycling is fully automatic and any element of the cycle can be pre-set or varied to suit conditions at hand. Incorporated in the panel is the important "fail-safe" electricpneumatic interlock which prevents operation of the panel if heaters are not operating in accordance with pre-selected conditions. Selective switching can be used to take heaters out of circuit thus permitting "cold dimpling" under automatically controlled pressure conditions POTBLE MODEL T2411 oll-a-way Cart Specially designed "roll-away" cart permits storage of T2409G Panel together with other accessory items as desired. Provides storage space for portable dimplers, buck bars, rivet gun, extra heaters, dies, punches, etc. EPHY Manufacturing Co., Inc Page F9

93 EPHY G O U P TOOLS ENGINEEED TO PEFOM P-450E-36H & 36HTT HOT M COIN DIMPLING MCHINE ND TIPLE CTION Hot am Coin Dimpler with 36" each, ir Coin Post, Fully utomatic Electrical and Pneumatic Controls Specifications 1. Capacity : 8" 2. each : 36" 3. Maximum Pressure at 90 PSI : lbs. 4. Maximum Set Holder Travel : 1-3/4" 5. Stroke Force at start : 1-3/4 ~ 3/16" 6. Foot Pedal with Safety Guard 7. Digital Temperature Controller : 68 F to 1250 F 8. Digital Dwell Timer :.01 ~ sec. 9. Input Voltage : 110V Single Phase 60H, (220V, 60H with step-down Transformer) EPHY Manufacturing Co., Inc Page F10

94 EPHY G O U P TOOLS ENGINEEED TO PEFOM DIMPLE TOOLS PUNCHES M COIN DIES TYPE I TYPE II TYPE III TYPE I TYPE II TYPE III TYPE IV TYPE VI TYPE XII TYPE XIII wide variety of ephyr ram coin dimple dies and punches are available. These tools are turned from heat-treated, shock-resistant, finest tool steel, precision ground to extremely close tolerances. TIPLE CTION EPHY Manufacturing Co., Inc Page F11

95 EPHY G O U P TOOLS ENGINEEED TO PEFOM Coin Dimple Punch ssemblies for Hot or Cold coin Dimpling TYPE I STD. LONG TYPE II STD. LONG FLNGED TYPE III STD. SHOT TYPE IV STD. SHOT FLNGED TYPE V IVET GUN TYPE VI MIDGET TYPE VII WIDE FCE MIDGET TYPE VIII JUMBO FSTENE SIE TYPE I TYPE II TYPE III TYPE IV TYPE V TYPE VI TYPE VII TYPE VIII N426 ivet(100 ) 3/32" T1855 3/32 T1852 3/32 T1835 3/32 T1895-3/32 T1741 3/32 1/8" T1855-1/8 T1852-1/8 T1835-1/8 T1895-1/8 T1741-1/8 5/32" T1855 5/32 T1852 5/32 T1835 5/32 T1895 5/32 T1741 5/32 3/16" T1855-3/16 T1852-3/16 T1835 3/16 T1895 3/16 T1741 3/16 See note # 1 1/4" T1855 1/4 T1852-1/4 T1835-1/4 N & NS #6 T T T T Screw (100 ) #8 T T T T T #10 T T T T T #'1/4 T1865-1/4 T1862-1/4 T1836-1/4 See note #1 #5/16 (5) T1865-5/16 T1862-5/16 HS 47 3/16" T1875-3/16 T1872-3/16 T1837-3/16 T1847-3/16 T1743 3/16 Hi-Sheer ivet (100 ) 1/4" T1875-1/4 T1872-1/4 T1837 1/4 T1847-1/4 T1743 1/4 See note # 1 5/16" T1875-5/16 T1872-5/16 T1837-5/16 N & NS #8 T T T T T Screw (100 ) #10 T T T T T High Stress Drill-Out Type #'1/4 T1867-1/4 T1869-1/4 T1838-1/4 See note # 2 #5/16 T1867-5/16 T1869-5/16 T1838-5/16 HS47 1/8" T1877-1/8 T1879-1/8 T1839-1/8 T1845-1/8 T1745-1/8. Hi-Shear ivet (100 ) 5/32" T1877-5/32 3/16" T1877-3/16 T1879-3/16 T1839-3/16 T1845-3/16 T1745-3/16 1/4" T1877-1/4 T1879-1/4 T1839 1/4 T1845-1/4 T1745 1/4 See note # 2 5/16" T1877-5/16 T1879-5/16 T1839 5/16 Blind ivet (100 ) (Huck, 1/8" T1751 1/8 T1753 1/8 T1746 1/8 Cherry. DuPonl) 5/32" T1751 5/32 T1753 5/32 T1746 5/32 High Stress Drill-Out Type 3/16" T1751-3/16 T1753 3/16 T1746 3/16 See note # 2 B. F. Goodrich ivnut (100 ) #4 T Drill-Out Type #6 T #8 T #10 T See note # 2 1/4" (4) T1748-1/4 DUS Fastener F 5 Stud T1784 Type "F" F 5 Spring T1786 F 61/2 Stud T1788 See Note #1 F 61/2 Spring T1790 irloc Fastener 3/4 (100 ) T1791-3/4 w/o Grommet 1" (120 ) (4) T T See notes #1 & #3 1 3/8" (128 ) T /8 irloc Fastener w/grommet 1" (120 ) (4) T See note # 1 1 3/8" (128 ) T /8 Camloc Fastener CLC 4S7 T1723 T795 See note #1 4S10 1 T1718 DUS Faslener F4 Spring (4) T1710 Type F F4 w/grommet (4) T For Pilot Drill and Dimple type installation. 2. For Pilot Drill, Dimple and edrill type installation. 3. Punches to Cowl Fastener Specification "ND 10076" made to customer installation requirements, 4. Flange diameter is increased from 1.06 to Flange diameter is increased from 1.06 to 1.31 Flange thickness increased to Coin Dimple Punches ordered by fastener size, an D punch type, and not shown here, are made to special order, 7. For superior flushness on installation, the HS47 precision Hi Shear ivet is recommended, EPHY Manufacturing Co., Inc Page F12

96 EPHY G O U P TOOLS ENGINEEED TO PEFOM TYPE I STNDD LONG Coin Dimple Die ssemblies for Hot or Cold coin Dimpling Spring loaded or air coin anvil type.500 TYPE II STNDD CUTWY TYPE III SHOT MIDGET TYPE IV MIDGET TYPE V JUMBO DIE BODY M ETINE T DIE BODY M T M EXTENSION T DIE BODY M ETINE T DIE BODY M ETINE T DIE BODY M ETINE T FSTENE SIE DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY SSEMBLY DIE BODY M SSEMBLY DIE BODY M SSEMBLY DIE BODY M SSEMBLY DIE BODY M SSEMBLY DIE BODY M N426 ivet (100 ) 3/32" T1853-3/32 T /32 T /32 T1856-3/32 T /32 T /32 T1771-3/32 T /32 T /32 T1891-3/32 T /32 T /32 1/8" T1853-1/8 T /8 T /8 T1856-1/8 T /8 T /8 T1771-1/8 T /8 T /8 T1891-1/8 T /8 T /8 5/32" T1853-5/32 T /32 T /32 T1856-5/32 T /32 T /32 T1771-5/32 T /32 T /32 T1891-5/32 T /32 T /32 3/16" T1853-3/16 T /16 T /16 T1856-3/16 T /16 T /16 T1771-3/16 T /16 T /16 T1891-3/16 T /16 T /16 See note # 1 1/4" T1853-1/4 T /4 T /4 N & NS #6 T T T T T T T T T T T T Screw (100 ) #8 T T T T T T T T T T T T #10 T T T T T T T T T T T T #'1/4 T1863-1/4 T /4 T /4 See note #1 #5/16 (5) T1863-5/16 T /16 T HS 47 3/16" T1873-3/16 T /16 T /16 T1849-3/16 T /16 T /16 T1773-3/16 T /16 T /16 T1833-3/16 T /16 T /16 Hi-Sheer ivet (100 ) 1/4" T1873-1/4 T /4 T /4 T1849-1/4 T /4 T /4 T1773-1/4 T /4 T /4 T1833-1/4 T /4 T /4 See note # 1 and #7 5/16" T1873-5/16 T /16 T /16 N & NS #8 T T T T T T T T T T T T Screw (100 ) #10 T T T T T T T T T T T T High Stress Drill-Out Type #'1/4 T1868-1/4 T /4 T /4 See note # 2 #5/16 (5) T1868-5/16 T /16 T /16 HS47 1/8" T1878-1/8 T /8 T /8 T1876-1/8 T /8 T /8 T1775-1/8. T /8 T /8 T1887-1/8 T /8 T /8 Hi-Shear ivet (100 ) 5/32" T1878-5/32 T /32 T /32 T1876-5/32 T /32 T /32 T1775-5/32 T /32 T /32 T1887-5/32 T /32 T /32 3/16" T1878-3/16 T /16 T /16 T1876-3/16 T /16 T /16 T1775-3/16 T /16 T /16 T1887-3/16 T /16 T /16 1/4" T1878-1/4 T /4 T /4 T1876-1/4 T /4 T /4 T1775-1/4 T /4 T /4 T1887-1/4 T /4 T /4 See note # 2 and #7 5/16" T1878-5/16 T /16 T /16 Blind ivet (100 ) (Huck, 1/8" T1752-1/8 T /8 T /8 T1754-1/8 T /8 T /8 T1755-1/8 T /8 T /8 Cherry. DuPont) 5/32" T1752-5/32 T /32 T /32 T1754-5/32 T /32 T /32 T1755-5/32 T /32 T /32 High Stress Drill-Out Type 3/16" T1752-3/16 T /16 T /16 T1754-3/16 T /16 T /16 T1755-3/16 T /16 T /16 See note # 2 B. F. Goodrich ivnut (100 ) #4 T T T Drill-Out Type #6 T T T #8 T T T #10 T T T See note # 2 1/4" (4) T1747-1/4 T /4 T /4 DUS Fastener F 5 Stud T1782 T T Type "F" F 5 Spring T1797 T T F 61/2 Stud T1798 T T See Note #1 F 61/2 Spring T1799 T T irloc Fastener 3/4 (100 ) T1792-3/4 T /4 T /4 w/o Grommel 1" (120 ) (4) T T T See notes #1 & #3 1 3/8" (128 ) T /8 T /8 T /8 irloc Fastener w/grommet 1" (120 ) (4) T T T See note # 1 1 3/8" (128 ) T /8 T /8 T /8 Camloc fastener CLC 4S7 T1724 T T T1796 T T See note #1 4S10 1 T1717 T T DUS Faslener F4 Spring (4) T1709 T T Type F (4) T T For Pilot Drill and Dimple type installation. 2. For Pilot Drill, Dimple and edrill type installation. 3. Die ssemblies to Cowl Fastener Specification "ND 10076" made to customer installation requirements. 4. To adapt Type V Die ssembly to CP-450 E use T1781 dapter ssembly diameter flange added to die body. 6. Coin Die ssemblies ordered by Fastener Size and Die ssembly type and not shown here made to special order. 7. For superior flushness on installation, the HS47 precision Hi-Shear ivet is recomended Page F13

97 EPHY G O U P TOOLS ENGINEEED TO PEFOM Coin Dimple Die ssemblies for Hot or Cold coin Dimpling ubber Loaded am type TYPE XI MIDGET TYPE XII STNDD TYPE XIII CUTWY TYPE XIV JUMBO DIE BODY.718 DIE BODY.718 DIE BODY DIE BODY FSTENE SIE DIE PTS IN DIE SSEMBLY DIE DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY SSEMBLY DIE BODY M SSEMBLY DIE BODY M UBBE BSE SSEMBLY DIE BODY M SSEMBLY DIE BODY M N426 ivet(100 ) 3/32" T1893-3/32 T /32 T /32 T1851-3/32 T /32 T /32 T T T1854-3/32 T /32 T /32 1/8" T1893-1/8 T /8 T /8 T1851-1/8 T /8 T /8 T T T1854-1/8 T /8 T /8 5/32" T1893-5/32 T /32 T /32 T1851-5/32 T /32 T /32 T T T1854-5/32 T /32 T /32 See note #2 3/16" T1893-3/16 T /16 T /16 T1851-3/16 T /16 T /16 T T T1854-3/16 T /16 T /16 N & NS #6 T T T T T T T T T T T Screw (100 ) #8 T T T T T T T T T T T See note #2 #10 T T T T T HS 47 3/16" T1888-3/16 T /16 T /16 T1871-3/16 T /16 T /16 T T T1874-3/16 T /16 T /16 Hi-Sheer ivet (100 ) 1/4" T1888-1/4 T /4 T /4 T1871-1/4 T /4 T /4 T T T1874-1/4 T /4 T /4 See note #2 and #7 N & NS #8 T T T T T T T T T T T Screw (100 ) #10 T T T T T High Stress Drill-Out Type See note #3 HS47 3/16" T1890-3/16 T /16 T /16 T1848-3/16 T /16 T /16 T T T1834-3/16 T /16 T /16 Hi-Shear ivet (100 ) 1/4" T1890-1/4 T /4 T /4 T1848-1/4 T /4 T /4 T T T1834-1/4 T /4 T /4 See note # 3 and #7 B. F. Goodrich ivnut (100 ) #4 T T T T T Drill-Out Type #6 T T T T T #8 T T T T T #10 T T T T T See note # 3 1/4" T1749-1/4 T /4 T /4 T T DUS Fastener F 5 Stud T1783 T T Type "F" F 5 Spring T1785 T F 61/2 Stud T1787 T T See Note #2 F 61/2 Spring T1789 T T irloc Fastener 3/4 (100 ) T1761-3/4 T /4 T /4 w/o Grommet 1" (120 ) (5) T T T See notes #2 & #4 1 3/8" (128 ) T /8 T /8 T /8 irloc Fastener w/grommet 1" (120 ) (5) T T T See note #2 1 3/8" (128 ) T /8 T /8 T /8 Camloc Fastener T1765 T T See note #2 1. Die ssemblies shown to be used with Punches shown on page F For Pilot Drill, Dimple type installation. 3. For Pilot Drill, Dimple and edrill type installation. 4. Die ssemblies to Cowl Fastener Specification "ND 10076" made to customer installation requirements..187 M UBBE PIN 2 EQ. T BSE SCEW T M UBBE PIN 2 EQ. T BSE SCEW T diameter flange added to die body. 6. Coin Die ssemblies ordered by Fastener Size and Die ssembly type and not shown here made to special order. 7. For superior flushness on installation, the HS47 precision Hi-Shear ivet is recomended M UBBE PIN 2 EQ. T BSE SCEW T M UBBE PIN 2 EQ. T BSE SCEW T Page F14

98 EPHY G O U P TOOLS ENGINEEED TO PEFOM Triple ction Punch & Pressure Pad ssembly For use where minimum sheet warpage and marking are required PESSUE PD PUNCH TYPE I I I II II II FSTENE SIE PUNCH SSEMBLY PTS IN PUNCH SSEMBLY PUNCH TYPE PESSUE PD TYPE N426 (100 ) 3/32" T3855-3/32 T /32 I T /32 I ivet 1/8" T3855-1/8 T /8 I T /8 I Std. Pilot 5/32" T3855-5/32 T /32 I T /32 I Non Drill-Out 3/16" T3855-3/16 T /16 I T /16 I 1/4" T3855-1/4 T /4 I T /4 I 5/16" T3855-5/16 T /16 I T /16 II N509 (100 ) Screw #6 T T I T I Std. Pilot Non Drill-Out #8 T T I T I #10 T T I T I 1/4" T3865-1/4 T /4 I T /4 I N509 (100 ) #6 T T I T I Screw #8 T T I T I Undersize Pilot #10 T T I T I Drill-Out 1/4" T3867-1/4 T /4 I T /4 I 5/16" T3867-5/16 T /16 II T /16 II 38/" T3867-3/8 T /8 II T /8 II HS47 (100 ) 1/8" T3877-1/8 T /8 I T /8 I Hi-Shear ivet 5/32" T3877-5/32 T /32 I T /32 I Undersize Pilot 3/16" T3877-3/16 T /16 I T /16 I Drill-Out 1/4" T3877-1/4 T /4 I T /4 I 5/16" T3877-5/16 T /16 I T /16 I 3/8" T3877-3/8 T /8 I T /8 II Blind ivet (100 ) 1/8" T3811-1/8 T /8 I T /8 I Huck, Cherry, 5/32" T3811-5/32 T /32 I T /32 I DuPont, Undersize 3/16" T3811-3/16 T /16 I T /16 I Pilot Drill-Out Camloc Drill-Out 4S14 T3823 T I T I DUS Non Drill-Out FS Stud T3884 T II T II FS Spring T3886 T II T II irloc w/o Grommet #5 T T II T II Drill-Out irloc with Grommet #5 T T II T II Drill-Out EPHY Manufacturing Co., Inc Page F15

99 EPHY G O U P TOOLS ENGINEEED TO PEFOM Triple ction Dies ssemblies For use where minimum sheet warpage and marking are required TYPE I STNDD LONG TYPE II STNDD CUTWY DIE BODY.90 DIE BODY M ETINE T M T M EXTENSION T FSTENE SIE DIE PTS IN DIE SSEMBLY DIE PTS IN DIE SSEMBLY SSEMBLY DIE BODY M SSEMBLY DIE BODY M N426 (100 ) 3/32" T3853-3/32 T /32 T /32 T3856-3/32 T /32 T /32 ivet 1/8" T3853-1/8 T /8 T /8 T3856-1/8 T /8 T /8 Std. Pilot 5/32" T3853-5/32 T /32 T /32 T3856-5/32 T /32 T /32 Non Drill-Out 3/16" T3853-3/16 T /16 T /16 T3856-3/16 T /16 T /16 1/4" (1) T3853-1/4 T /4 T /4 5/16" (1) T3853-5/16 T /16 T /16 N509 (100 ) Screw #8 T T T T T T Non Drill-Out #10 T T T T T T /4" T3863-1/4 T /4 T /4 N509 (100 ) #6 T T T T T T Screw #8 T T T T T T Undersize Pilot #10 T T T T T T Drill-Out 1/4" T3868-1/4 T /4 T /4 5/16" (1) T3868-5/16 T /16 T /16 3/8" (2) T3868-3/8 T /8 T /8 HS47 (100 ) 1/8" T3878-1/8 T /8 T /8 Hi-Shear ivet 5/32" T3878-5/32 T /32 T /32 Undersize Pilot 3/16" T3878-3/16 T /16 T /16 Drill-Out 1/4" T3878-1/4 T /4 T /4 5/16" T3878-5/16 T /16 T /16 3/8" T3878-3/8 T /8 T /8 Blind ivet (100 ) 1/8" T3812-1/8 T /8 T /8 T3813-1/8 T /8 T /8 Huck, Cherry, 5/32" T3812-5/32 T /32 T /32 T3813-5/32 T /32 T /32 DuPont, Undersize 3/16" T3812-3/16 T /16 T /16 T3813-3/16 T /16 T /16 Pilot Drill-Out Camloc Drill-Out 4S14 T3824 T T /16 DUS Non Drill-Out FS Stud T3882 T T FS Spring T3897 T T irloc w/o Grommet #5 T T T Drill-Out irloc with Grommet #5 T T T Drill-Out Flanged added to die body Flanged added to die body EPHY Manufacturing Co., Inc Page F16

100 EPHY G O U P TOOLS ENGINEEED TO PEFOM Modified adius Dimple Tools TYPE I TYPE II TYPE I TYPE II FSTENE SIE DIE DIE PUNCH* PUNCH N426 (100 ) ivet 3/32" T1841-3/32 T2441-3/32 T1741-3/32 T1855-3/32 Non Drill-Out 1/8" T1841-1/8 T2441-1/8 T1741-1/8 T1855-1/8 5/32" T1841-5/32 T2441-5/32 T1741-5/32 T1855-5/32 3/16" T1841-3/16 T2441-3/16 T1741-3/16 T1855-3/16 1/4" T1841-1/4 T1741-1/4 T1855-1/4 N & NS (100 ) Screw #6 T T T T Non Drill-Out #8 T T T T #10 T T T T /4" T1842-1/4 T1742-1/4 T1865-1/4 22, 27, HS47, NS 177 1/8" T1843-1/8 T2443-1/8 T1743-1/8 T1875-1/8 Hi-Shear (100 ) ivet 5/32" T1843-5/32 T2443-5/32 T1743-5/32 T1875-5/32 Non Drill 3/16" T1843-3/16 T2443-3/16 T1743-3/16 T1875-3/16 Blind ivet (100 ) 1/8" T1713-1/8 T2444-1/8 T1714-1/8 T2445-1/8 Huck, Cherry, 5/32" T1713-5/32 T2444-5/32 T1714-5/32 T2445-5/32 DuPont, Undersize Pilot 3/16" Tl713-3/16 T2444-3/16 T1714-3/16 T2445-3/16 Drill-Out 1/8" T1730-1/8 T1714-1/8 T2445-1/8 5/32" T1770-5/32 T1714-5/32 T2445-1/8 3/16" T1770-3/16 T1714-3/16 T2445-3/16 TYPE I - For use in P-450E-36H Stationary Dimpler - Using T TYPE II- For use in T2427-T2429 Portable Dimplers. Punch* When used in the above equipment - incorporate adapter T adius Dimple Tools L L P H D 100 H D Part No. ivet Size P H D L Part No. ivet Size P H D L T26-9 3/32" /8" When T27-9 3/32" /8" When T /8" /16" ordering T /8" /16" ordering T /32" /2" specify T /32" /2" specify T /16" /8" length T /16" /8" length VILBLE LENGTHS: 5/16", 3/8", 7/16" 1/2", 5/8" 11/16", 3/4" : Sample T /8 - Male Punch 5/32" ivet Size. Lenghts other than listed above are made to special order. P EPHY Manufacturing Co., Inc Page F17

101 EPHY G O U P TOOLS ENGINEEED TO PEFOM Positive Feed Drills EPHY Manufacturing Co., Inc Page G1

102 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 dvanced Positive Feed Drill System Description T3000 ephyr's new T3000 Positive Feed Drill offers a high power to weight ratio in a compact modular design with ease of operation and maintenance in mind. In addition to its unique features, the T3000 offers a wider range of PM's and feed rates than any other tool in its class. One spindle size (1/2 in.) is used for the full range of PM's and feed rate configurations. Features 1. ngle and Inline head design, available with built in indexing or non-indexing. 2. Designed for oil hole applications. 3. dvanced ir Logic System. - Pull to start/ push to stop - uto retract at the end of drilling cycle - uto shut off at the completion of the retract cycle - The tool can start in either feed or retract mode - The spindle can be retracted at any given point during the feed cycle by depressing the retract bottom - apid spindle retraction - utomatic start of on-board cutting lubricant emitter upon start of drilling cycle - utomatic shut-off of on-board cutting lubricant emitter upon start of auto retract 4. Nosepiece index mechanism (Built in). - Easy access index lever - llows orientation of the tool around drill axis in 30º increments 5. ir motor housing sub-assembly. - To maximize accessibility, the air hose can be attached to any one of the three inlet port locations on the air motor housing - The air motor housing is easily adapted to any on-board coolant system, such as the: Unist Mini-Back lubricators 6. Gear reducer sub-assembly. - Modular designed gear reducers use fewer components while offering a wide range of PM's and can be interchanged with no shiming required 7. Drill head module. - The drill head module can be configured to any of its standard feed rates by simply changing two gears. Gears easily identified by number of detents - Spindle guard sub-assembly can be quickly attached to either an on-board coolant system or any outside coolant system Page G2

103 EPHY G O U P Specifications TOOLS ENGINEEED TO PEFOM T3000, T3000B ngle Head Positive Feed Drill T3000 Capacity: luminum- Ø1.25" (31.75 mm) Steel-Ø.75" (19.05mm) Titanium-Ø.75" (19.05mm) Stroke: Minimum-.375" (9.525mm) Maximum- unlimited PM's: 230, 350, 550, 750, 1000, 2100, 3200 and 4500 PM Feed ates:.001,.002,.003,.004,.005,.006,.007 and.008 IP. ir Motor Power: 2.0 HP Operative ir Pressure: PSI ir Consumption: 53 S.C.F.M Noise: 85 db scale Vibration below 2.5 cm/sec² Weight with single Gear eduction: 7.8 lb (*) 1.56 (*) The overall dimension will increase by 1.16" when using a double gear reduction Page G3

104 EPHY G O U P Specifications TOOLS ENGINEEED TO PEFOM T3000I, T3000IB Inline Positive Feed Drill T3000 Capacity: luminum- Ø1.25" (31.75 mm) Steel-Ø.75" (19.05mm) Titanium-Ø.75" (19.05mm) Stroke: Minimum-.375" (9.525mm) Maximum- unlimited PM's: 230, 350, 550, 750, 1000, 2100, 3200 and 4500 PM Feed ates:.001,.002,.003,.004,.005,.006,.007 and.008 IP. ir Motor Power: 2.0 HP Operative ir Pressure: PSI ir Consumption: 53 S.C.F.M Noise: 85 db scale Vibration below 2.5 cm/sec² Weight with single Gear eduction: 7.8 lb (*) (*) The overall dimension will increase by 1.16" when using a double gear reduction Page G4

105 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 HOW TO CONFIGUE YOU TOOL T3000 dvanced Positive Feed Drill System Indicate TYPE OF TOOL, PM, FEED TE & STOKE ngle Head B Inline I IB T3000 = INDEXING = NON-INDEXING = INDEXING = NON-INDEXING vailable Speeds PM 2 = = = = = = = = 4500 vailable Strokes STOKE 1 = 1.00" 2 = 2.00" 3 = 3.00" 4 = 4.00" 5 = 5.00" 6 = 6.00" 7 = 7.00" 8 = 8.00" vailable Feed ates FEED TE IN/EV. 1 = = = = = = = =.008 Example: T This is a T3000 motor with Indexing ngle head design 2100 PM,.006 Feed ate, and a 3 inch stroke (*) Nosepiece adapters, Nosepieces, and Taper Lock Bushings available on request. Page G5

106 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 dvanced Positive Feed Drill System ssembly ngle Head Module vailable Feed ates T3000 ssembly Inline Head Module vailable Strokes STOKE vailable Speeds SPINDLE FEED TE IN/EV. PM SSEMBLY GE EDUCE 230 T T T T T T T T SSEMBLY SPINDLE GUD NGLE HED SSEMBLY INDEXING NGLE HED MODULE SSEMBLY SPINDLE GUD INLINE 1" T T T " T T T " T T T " T T T " T T T " T T T " T T T " T T T SSEMBLY NON-INDEXING NGLE HED MODULE SSEMBLY INDEXING INLINE HED MODULE SSEMBLY NON-INDEXING INLINE HED MODULE.001 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Spindle: Internal Thread 9/16"-18 ssembly Spindle Guard Inline ssembly Spindle Guard ngle Head Page G6

107 EPHY G O U P TOOLS ENGINEEED TO PEFOM Spindle dapter T3000 dvanced Positive Feed Drill System T3000 ccesories T3000 T Small Hole silencer T Unist Lubricator (*) efill Kit T T3000-TK Tool Kit PT No. DESCIPTION T SPINDLE DPTE THED 9/16"-18 TO 1/4"-28 T SPINDLE DPTE THED 9/16"-18 TO 5/16"-24 T SPINDLE DPTE THED 9/16"-18 TO 3/8"-24 If the tool is going to be used to drill small holes you may not need all of the horse power the T3000 produces. You can reduce the noise level from 85dB down to less than 80dB by replacing the air motor muffler retainer. Tool Kit 1 Soft Jaw Plier 2 Spanner Wrench 1 Spindle Wrench 3 Short Handle Wrench, 1 O ring installation tool 1 Spline Shaft 1 od Page G7

108 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 Service Kit T3000-SK ITEM PT N0. DESCIPTION 1 T3000-SK-1 SEVICE KIT, MOTO HOUSING 2 T3000-SK-2 SEVICE KIT, I MOTO T3000 ITE M PT N0. T T T T T T T T T T T T T T T T T T821-7 T T T O ING GSKET, END CP O ING SPING, COMPESSION ING, ETINING O ING MUFFLE, IGHT E MUFFLE, LEFT E FILTE, ETCT VLVE FILTE, SHUT OFF VLVE MUFFLE, I MOTO TOP GSKET, I MOTO O ING SPING, COMPESSION SPING, COMPESSION O ING ING, ETINING O ING O ING ING, ETINING O ING 3 4 DESCIPTION T3000-SK-3 T3000-SK-4 T3000-SK-1 SEVICE KIT, MOTO HOUSING QTY SEVICE KIT, GE EDUCE SEVICE KIT, NGLE HED ITE M PT N T T T T T T T T T T T511-9 T550-3 T T801-9 T T T T T3000-SK-4 SEVICE KIT, HED BEING, THUST BEING, NEEDLE O ING ING, ETINING SPING, COMPESSION SPING, COMPESSION SPING, COMPESSION O ING ING, ETINING O ING BEING, BLL O ING BEING, BLL BLL ING, ETINING BEING, NEEDLE O ING O ING DESCIPTION BEING, BLL TUBE, I QTY ITE M T3000-SK-2 SEVICE KIT, I MOTO PT N0. T206-4 T T DESCIPTION BEING, BLL BEING, BLL VNE, OTO QTY ITE M 1 2 T3000-SK-3 SEVICE KIT,GE EDUCE PT NO. T T210-2 DESCIPTION BEING, BLL BEING, NEEDLE QTY. 3 6 EPHY Manufacturing Co., Inc Tel Fax sales@zephyrtool.com Page G8

109 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 POSITIVE FEED DILL Design and Features Characteristics ephyr's new T3000 Positive Feed Drill offers a high power to weight ratio in a compact modular design with ease of operation and maintenance in mind. In addition to its unique features, the T3000 offers a wider range of PM's and feed rates than any other tool in its class. One spindle size (1/2 in.) is used for the full range of PM's and feed rate configurations. Drill Capacity luminum- 1.25" (31.75 mm) Steel-.75" (19.05mm) Titanium-.75" (19.05mm) Stroke Minimum-.375" (9.525mm) Maximum- unlimited PM 230, 350, 550, 750, 1000, 2100, 3200 and 4500 PM Feed ate.001,.002,.003,.004,.005,.006,.007 and.008 IP Weight 7.8lbs Kg U.S. Patent No. 8,522,941 Patent Pending: 61/769,013 Features HP motor. 2. ight ngle design for close quarter application. 3. Designed for through spindle coolant delivery. 4. Spindle utilize 9/16-18 internal thread for standard thread shank drill (adapter for different thread sizes available). 5. One size spindle that can be used for the full range of PM's and feed rate configurations. 6. dvance ir Logic System. Pull to start/ push to stop. uto retract at the end of drilling cycle. uto shut off at the completion of the retract cycle. The tool can start in either feed or the retract mode. The spindle can be retracted at any given point during the feed cycle by depressing the retract button. apid spindle retraction. utomatic start of through spindle coolant delivery upon start of feed cycle. utomatic shut-off of through spindle coolant delivery upon activation of retract. Modular Design 1. ir motor housing sub-assembly. To maximize accessibility, the air hose can be attached into one of the three inlet port locations on the air motor housing. The air motor housing is easily adapted to any on-board coolant system, such as the Unist Mini-Piggy-Back lubricators. 2. Gear reducer sub-assembly. Modular designed gear reducers use fewer components while offering a wide range of PM's. 3. Drill head module. The drill head module can be configured to any of its standard feed rates by simply changing two gears. Spindle guard sub-assembly can be quickly attached to either on-board coolant system or to any outside coolant system. 4. Nose piece Index Mechanism. Easy access simple to operate index lever. llows orientation of the tool around drill axis in 30º increments. 5. No adapter needed for standard 1"-20 thread nosepiece. EPHY Manufacturing Co., Inc Page G9

110 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 T3000 DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS. COMPETITION COMPETITION T3000 BENEFIT Capacity: luminum 1 1/4 in. luminum 5/8 in. Higher horse power and torque provide for Steel 3/4 in. Steel 7/16 in. drilling larger hole sizes in a wide variety Titanium Stroke: 3/4 in. Titanium 7/16 in. of material types. Shorter minimum stroke requirement allows Minimum.125 IN. Minimum 2.36 in. shorter overall lengths for small material thickness Maximum Unlimited Maximum unlimited and limited access areas. Feed ates (IP).001,.002,.003,.004,.005,.006,.007, ,.002,.0028,.004,.005 wider variety of feed rates to accommodate today's difficult drilling operation PM's: 230, 350, 550, 750, 1000, 2100, 3200, , 800, 1300, 1600, 2000, 3200, 4500 Greater PM selection with lower PM's for drilling today's aerospace materials Modular design allows for quick and easy PM's changes Spindle Thread 1/2-40 1/2-22 Provides greater thrust, fine stroke adjustment, larger hole size capacity and wider range of feed rates. Motor Power: 2.00 HP.9 HP and 1.2 HP single motor with high power to weight ratio. Tool Weight 7.8 LBS. 5.8 LBS. Motor Operation: Simple two button operation, Single button and lever operation. Color coding helps prevent pushing the wrong color coded. button in emergency. No pinch points. EPHY Manufacturing Co., Inc Page G10

111 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS. COMPETITION T3000 Feed ate Change s: COMPETITION T3000 BENEFIT Simple two gear change with Simple two gear change. Dot marking on gears helps prevent misdot identified feed rate. matching gears. dvance ir Logi c Control No booster pump Uses booster pump educe maintenance cost, increased reliability Spindle Nuts Lever Eliminates pinch points, reduced personal injury. No external tube Uses external tube educes pressure drop and response time. etract button at the rear of the tool. Lever operation close to drill and spindle. Easy access and eliminate pinch points. Insulates the internal components from dust Fully Enclosed Spindle Guard Partially Enclosed Spindle Guard and grit which is an essential feature when drilling composites. ngle Head Mod ule Totally interchangeable with all the gear Measurement and using shims for adjustment true modular design that eliminates extra reducers, no shims or adjustment are is required to assemble the air motor to the process, guess work, and reduces spare parts needed to assemble to the air motor housing. inventory and allows for easy assembly and housing. maintenance. Patented differential gearing system that ensures: Positive and rapid retraction positive feed cycle with maximum Differential ge aring system Differential gearing system with booster thrust load. pump. Eliminates the need for booster pump Increases the load capacity by using heavy duty gears without increasing the envelope size of the angle head module. EPHY Manufacturing Co., Inc Page G11

112 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS COMPETITION T3000 COMPETITION T3000 BENEFIT Feed ate Change s: Simple two gear change with Simple two gear change. Dot marking on gears helps prevent misdot identified feed rate. matching gears. dvance ir Logi c Control No booster pump Uses booster pump educe maintenance cost, increased reliability Spindle Nuts Lever Eliminates pinch points, reduced personal injury. No external tube Uses external tube educes pressure drop and response time. etract button at the rear of the tool. Lever operation close to drill and spindle. Easy access and eliminate pinch points. Insulates the internal components from dust Fully Enclosed Spindle Guard Partially Enclosed Spindle Guard and grit which is an essential feature when drilling composites. ngle Head Mod ule Totally interchangeable with all the gear Measurement and using shims for adjustment true modular design that eliminates extra reducers, no shims or adjustment are is required to assemble the air motor to the process, guess work, and reduces spare parts needed to assemble to the air motor housing. inventory and allows for easy assembly and housing. maintenance. Patented differential gearing system that ensures: Positive and rapid retraction positive feed cycle with maximum Differential ge aring system Differential gearing system with booster thrust load. pump. Eliminates the need for booster pump Increases the load capacity by using heavy duty gears without increasing the envelope size of the angle head module. EPHY Manufacturing Co., Inc Page G12

113 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000I INLINE POSITIVE FEED DILL Design and Features Characteristics ephyr's new T3000I Inline Positive Feed Drill offers a high power to weight ratio in a compact modular design with ease of operation and maintenance in mind. In addition to its unique features, the T3000I offers a wider range of PM's and feed rates than any other tool in its class. One spindle size (1/2 in.) is used for the full range of PM's and feed rate configurations. Capacity luminum- 1.25" (31.75 mm) Steel-.75" (19.05mm) Titanium-.75" (19.05mm) Stroke Minimum-.375" (9.525mm) Maximum- unlimited PM 230, 350, 550, 750, 1000, 2100, 3200 and 4500 PM U.S. Patent No. 8,522,941 Patent Pending: 61/769,013 CE Feed ate.001,.002,.003,.004,.005,.006,.007 and.008 IP Weight 8 lbs Kg ll parts of the New T3000I are interchangeable with the T3000 ight ngle Positive Feed Drill Features HP motor 2. Inline design for close quarter application 3. Designed for oil hole application 4. Spindles utilize 9/16-18 internal thread for standard threaded shank drill (adapter for different thread sizes available) 5. One size spindle that can be used for the full range of PM's and feed rate configurations 6. dvance ir Logic System Pull to start/ push to stop uto retract at the end of drilling cycle uto shut off at the completion of the retract cycle The tool can start in either feed or the retract mode The spindle can be retracted at any given point during the feed cycle by depressing the retract button apid spindle retraction Modular Design 1. ir motor housing sub-assembly To maximize accessibility, the air hose can be attached into one of the three inlet port locations on the air motor housing The air motor housing is easily adapted to any on-board coolant system, such as the Unist Mini-Piggy-Back lubricators 2. Gear reducer sub-assembly Modular designed gear reducers use fewer components while offering a wide range of PM's 3. Drill head module The drill head module can be configured to any of its standard feed rates by simply changing two gears Spindle guard sub-assembly can be quickly attached to either on-board coolant system or to any outside coolant system 4. Nose piece Index Mechanism Easy access simple to operate index lever llows orientation of the tool around drill axis in 30º increments 5. No adapter needed for standard 1-20 thread nosepiece EPHY Manufacturing Co., Inc Page G13

114 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000I DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS COMPETITION T3000I COMPETITION T3000I BENEFIT Capacity: luminum 1 1/4 in. luminum 5/8 in. Higher horse power and torque provide for Steel 3/4 in. Steel 7/16 in. drilling larger hole sizes in a wide variety Titanium Stroke: 3/4 in. Titanium 7/16 in. of material types. Shorter minimum stroke requirement allows Minimum.125 IN. Minimum 2.36 in. shorter overall lengths for small material thickness Maximum Unlimited Maximum unlimited and limited access areas. Feed ates (IP).001,.002,.003,.004,.005,.006,.007, ,.002,.0028,.004,.005 wider variety of feed rates to accommodate today's difficult drilling operation PM's: 230, 350, 550, 750, 1000, 21000, 3200, , 800, 1300, 1600, 2000, 3200, 4500 Greater PM selection with lower PM's for drilling today's aerospace materials Modular design allows for quick and easy PM's changes Spindle Thread 1/2-40 1/2-22 Provides greater thrust, fine stroke adjustment, larger hole size capacity and wider range of feed rates. Motor Power: 2.00 HP.9 HP and 1.2 HP single motor with high power to weight ratio. Tool Weight 7.8 LBS. 5.8 LBS. Motor Operation: Simple two button operation, Single button and lever operation. Color coding helps prevent pushing the wrong color coded. button in emergency. No pinch points. EPHY Manufacturing Co., Inc Page G14

115 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 I DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS COMPETITION T3000 I COMPETITION T3000 I BENEFIT Feed ate Change s: Simple two gear change with Simple two gear change. Dot marking on gears helps prevent misdot identified feed rate. matching gears. dvance ir Logi c Control No booster pump Uses booster pump educe maintenance cost, increased reliability Spindle Nuts Lever Eliminates pinch points, reduced personal injury. No external tube Uses external tube educes pressure drop and response time. etract button at the rear of the tool. Lever operation close to drill and spindle. Easy access and eliminate pinch points. Insulates the internal components from dust Fully Enclosed Spindle Guard Partially Enclosed Spindle Guard and grit which is an essential feature when drilling composites. Inline Head Module Totally interchangeable with all the gear Measurement and using shims for adjustment true modular design that eliminates extra reducers, no shims or adjustment are is required to assemble the air motor to the process, guess work, and reduces spare parts needed to assemble to the air motor housing. inventory and allows for easy assembly and housing. maintenance. Patented differential gearing system that ensures: Positive and rapid retraction positive feed cycle with maximum Differential ge aring system Differential gearing system with booster thrust load. pump. Eliminates the need for booster pump Increases the load capacity by using heavy duty gears without increasing the envelope size of the angle head module. EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page G15

116 EPHY G O U P TOOLS ENGINEEED TO PEFOM T3000 I DVNCED POSITIVE DILL FETUES ND BENEFITS EPHY VS COMPETITION T3000 I COMPETITION T3000 I BENEFIT Three inlet por ts Silencer for small hole drilling Single inlet port Multiple air inlets provide for easier adaptation to drill fixtures in limited access area. None vailable small hole drilling silencer reduces DB's EPHY Manufacturing Co., Inc Tel sales@zephyrtool.com Page G16

117 EPHY G O U P TOOLS ENGINEEED TO PEFOM T802X POSITIVE FEED DILL 90 DEGEE, MNULLY OPETED NGLE DILL WITH UTO ETCT ND MINIMUM SPINDLE OFFSET PEMITS USE IN ESTICTED ES Specifications ephyr's new T802X Positive Feed Drill offers a high power to weight ratio in a compact modular design with ease of operation and maintenance in mind. In addition to its unique features, the T802X offers a wider range of PM's and feed rates than any other tool in its class Capacity: n1.85 luminum-.ø750" (19.0 mm) 1.09 Steel-Ø.500" (12.7 mm) Titanium-Ø.500" (12.7mm) -(Ø.625" Intermittent use) Carbon (Composite) Ø.625" (15.9 mm) Stroke: Minimum-.375" (9.525mm) 1.59 Maximum- unlimited PM: , 500, 700, 1000, 1400, 2800 PM Feed ate: ,.001,.002,.003,.004,.006, and.008 IP Weight: 4-1/4 lbs Kg Features: HP motor. 2. ight ngle design for close quarter application. 3. Designed for oil hole application. 4. Spindle utilizes 1/4-28 or 5/16-24 (.H. Threads) internal threads for standard threaded shank drill. 5. uto retract at the end of drilling cycle. 6. The tool can start in either feed or the retract mode. 7. The spindle can be retracted at any given point during the feed cycle. 8. apid spindle retraction permits faster drilling cycle. Modular Design 1. Gear reducer sub-assembly: - Modular designed gear reducers use fewer components while offering a wide range of PM's. 2. Drill head module: - Smallest Drill head for close quarters drilling. 3. Nose piece Index Mechanism: - Easy access simple to operate index lever. - llows orientation of the tool around drill axis in 30º increments. 4. No adapter needed for standard 1-20 internal thread nosepiece. 5. For peak performance air line pressures should be P.S.I. with hose of 3/8" diameter and tool fitting of 9/32". EPHY Manufacturing Co., Inc Page G17

118 EPHY G O U P TOOLS ENGINEEED TO PEFOM T802 POSITIVE FEED DILL 90, manually operated angle drill with minimum spindle offset permits use in restricted areas. WEIGHT -4-1/4 Lbs. Support plate and nose piece are accessory parts. 1-3/32" 5-5/16" MX 8-3/4" Drill Capacity 1/2" Dia. in luminum 3/8" Dia. in Steel 3/8" Dia. in Titanium Internal thread 1/4-28-.H. SPECIFICTIONS Standard.5 H.P. fixed speed or optional variable speed motors. State specific speed or speeds required. Drill supplied with standard length solid spindle or optional oil hole spindle through spindle coolant attachment available. State spindle length and style. Standard feed rates are listed optional feed rates from.0007 to.016 are available. State specific rate required. Support plate nosepiece, and nose lock bushing are accessory parts and are not included as standard parts. If required, state length, diameter and nose lock bushing size and series type. Drill and motor cases, transmission and motors are machined from solid bar stock and are fully heat treated. Spindle is supported by heavy duty bearings. Shear key overload system prevents damage to critical components. apid spindle retraction permits faster drilling cycle. No change in spindle rotation during the retraction cycle produce superior holes. Mounting dimensions are shown for use on special fixtures. For peak performance air line pressures should be P.S.I. with hose of 3/8" inside diameter and tool fitting of 9/32". 1-5/16" EPHY Manufacturing Co., Inc 7/16" VILBLE SPEEDS 150, 200, 300, 400, 665, 1000, 1330 VILBLE FEED (T NY SPEED) INCH PE EV STOKE Other motor speeds available on request. SPINDLE LENGTH 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" 1/2" 1-1/2" 1" 2" 2" 3" Page G18

119 EPHY G O U P TOOLS ENGINEEED TO PEFOM Other motor speeds available on request. NOSELOCK BUSHING DPTOS POSITIVE FEED DILL CCESSOIES SUPPOT PLTE NOSELOCK DPTE SLEEVE NOSELOCK DILL BUSHING ILLUSTTION ONLY NOT EPHY PT MOUNTING SCEWS USED ON DILL MODEL SPINDLE STOKE LENGTH BUSHINGS THEDS L. HND SSEMBLY NUMBE SUPPOT PLTE NOSELOCK DPTO MOUNTING SCEWS 1" T T T T802 2" 3/4"-16 T T T & 3" T T T507-2 Other Noselock Bushing adaptors are available on request, these allow for fine length adjustments and positioning of the tool in relation to the structure. EPHY Manufacturing Co., Inc Page G19