Process Automation. Product Overview.

Transcription

1 Process Automation Product Overview

2 Festo - A Global Process Automation Partner Festo the Industry Segment Partner Facts and Figures Total Quality Assurance Global and Local Partner Festo is a leading global manufacturer of automation technology including systems, components, and controls for process control and factory automation solutions. Festo Didactic provides industrial training and education programs aimed to maximize the productivity and competitiveness of its customers. Our objective is to provide innovative solutions to solve the most challenging automation problems. Founded in 1925 Approximately 15,500 employees Independent family owned company 59 independent national companies directly supporting 176 countries 5 US based design offices 3 US based manufacturing and assembly facilities Supporter of WorldSkills and FIRST Robotics Competitions for students Festo established a certified management system as a basis for implementing, maintaining and continuously improving quality, safety and environment practices. This is applied to all production and design facilities globally. We adhere to the following standards: ISO 9001 ISO Festo is recognized as a true global partner being able to both supply more than 30,000 products and services for over 300,000 customers around the world. In the United States, there are 5 engineering offices and 3 manufacturing plants. This is complemented by a network of direct field employees and authorized distributors across the United States. 2

3 Complete Automation Solutions for the Process Industry Festo provides complete process automation solutions with a range of automated process valves, diaphragm valves, sensors and positioners. At the control level, Festo manufactures pneumatic pilot valves, valve terminals, I/O systems and HMIs which integrate seamlessly with leading DCS and controllers. This reduces risk and cost by simplifying integration and providing a single source supplier. The ability to incorporate standard diagnostic features into solenoid valves and I/O systems helps accurately diagnose problems which reduce downtime and field service calls. With the comprehensive range of products, engineering competencies and strong design experience. Festo is uniquely positioned to be your complete automation solution partner. Remote I/O with valve terminals Digital Input Digital Output Control Cabinet (Normal/SS) Analogue Input Air preparation unit Automated on/off valve Total Field Pneumatic Control Solution Supplier 3

4 4 Actuation Alternatives: Comparative Advantages of Pneumatic over Electric or Hydraulic Systems Property Pneumatics Electric Hydraulic Energy storage By means of pressure regulated air tanks or compressed air bottles With power storage batteries in limited quantities with leakage threat With the help of air/oil accumulators Energy transmission Leakage Environmental conditions Installation and service Generating linear motion Forces Easily up to 3,000 ft (some pressure drops) Very well controlled (almost no loss) Explosion proof, temperature insensitive, only risk of ice formation at very low temperatures due to moisture Simple field rebuild kit available Simple with excellent adjustable speed control Controlled overload protection, no energy consumption for constant forces Limitation of distance transmission, but with voltage drops Danger of exposed cables or short circuits Explosion hazard in certain environmental conditions, tempertature insensitive, temperature control required for outdoor use Service work to be done by specialized technical knowledge Requires transmission boxes or gear reduction units Overload protection required, loss of efficiency (hence energy loss) at very stage of mechanical linkage Limited up to 300 ft with pressure drop Possibility of oil contamination Systems become unstable due to temperature fluctuation; fire hazard in case of fluid leakage System has to be closed loop, return line for fluid is always neccessary Simple and well controlled speeds with precise micro accuracy control Controlled overload protection, constant power consumption for holding constant pressure

5 Standard in Practice Service Reliability In order to ensure the interchangeability between the large number of process automation products, standards and guidelines have been established. They refer to the mechanical interfaces and are intended to facilitate the assembly of a process valve, the design and fabrication of the control cabinet, or the design of a product used in a hazardous environment. These standards followed by Festo include: ISO 5211/5210 process valve and process actuator DIN 3337 process valve and process actuator VDI/VDE 3845, NAMUR actuator, end position sensing device VDI/VDE 3845, NAMUR actuator, solenoid valve NEC500 and ATEX for harzardous locations UL508A for process control cabinet design and fabrication CE/UL for component design Worldwide Support By locating the engineering centers in different regions, Festo brings its vast engineering experience and global expertise closer to the customer. This practice allows each engineering center to tap into diverse experience in order to bring more advanced, comprehensive solutions to the market place. Global Collaboration As globalization continues to influence the world market, working with customers on an international level has become critical. Because of its global existence Festo has a unique competive advantage to support international projects. Engineering Tools Delivering value means more to Festo than just being a partner offering products and services. Engineering tools are available to assist engineers in designing and simulating the complete solution, which ensures a reliable system from the early project stage. Commissioning Control systems, valve terminals, and process valve assemblies are fully tested at the factory. Festo technicians are available on site to support start up and commissioning. Festo offers a complete range of training courses, hardware, and curriculum on a variety of automation and operations disciplines. 5

6 Actuators Semi-Rotary Actuator DFPB Flange hole patterns to ISO 5211 Clockwise / counter-clockwise rotation is possible (valve interface on both sides) Assembly interface to VDI/VDE 3845 Rack and pinion mechanism Function Pressure range Torque at 87psi [Lb In] Swivel angle [ ] Double-acting , Single-acting , Semi-Rotary Actuator DAPS Flange hole patterns to ISO 5211 Assembly interface to VDI/VDE 3845 Namur port pattern for solenoid valves to VDI/VDE 3845 Scotch-yoke mechanism, twin piston balanced pinion force Available variant: Epoxy coating, PTFE coating and low temperature (-122 F) Function Pressure range Torque at 73-87psi [Lb In] Double-acting , Single-acting , Swivel angle [ ] Manual Semi-Rotary Actuator DAPS-MW Flange hole patterns to ISO 5211 Namur port pattern for solenoid valves to VDI/VDE 3845 Scotch-yoke mechanism Direct hand wheel actuating on piston without need of gearbox Function Pressure range Torque at 87psi [Lb In] Double-acting , Single-acting , Swivel angle [ ] Linear Actuator DLP Positioning sensing Integrated Namur working ports Piston rod with male thread Namur port pattern for solenoid valves to VDI/VDE 3845 Mounting hole pattern to ISO 5211 Function Piston Ø [inch] Stroke length [inch] Force [Lb] Double-acting / / ,848 Controlled Linear Actuator DFPI Integrated displacement encoder, valve manifold and positioner Robust design for harsh environment Fast commissioning Use to control gate valves and plug valves in outdoor Special strokes on request Function Piston Ø [inch] Stroke length [inch] Force [Lb] Double-acting / ,848 6

7 Process Valve Assemblies 2pc Ball Valve Actuator Assembly VAPB-2F Full port stainless steel 2pc ball valve Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Suitable for wide range of fluids and inert gases Valve Seal Connection sizes Temperature range Actuator supply air pressure RTFE [15% G.F.] and PTFE 3pc Ball Valve Actuator Assembly VAPB-3F 1/4" 3" min. 80 DA or min SA Full port stainless steel 3pc ball valve Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Suitable for wide range of fluids and inert gases Valve Seal RTFE [15% G.F.], 50% 316SS filled PTFE & HMWPE 3pc Sanitary Ball Valve Actuator Assembly VAPB-7F Connection sizes Temperature range Actuator supply air pressure 1/4" 4" min. 80 DA or min SA True tube full port sanitary stainless steel 3pc ball valve Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Suitable for wide range of fluids and inert gases Corrosion-resistant 316LSS (A351GR.CF3m), 20Ra internal surface finish Valve Seal RTFE [15% G.F.], PTFE, TFM cavity filled, PTFE cavity filled Connection sizes [clamp end] 3-way L and T Port Ball Valve Actuator Assembly VZBA-4F-LorT Temperature range Actuator supply air pressure 1/2" 4" min. 80 DA or min SA Full port stainless steel 3-way ball valve Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Suitable for wide range of fluids and inert gases Balanced 4-seat construction Valve Seal Connection sizes Temperature range Actuator supply air pressure RTFE [15% G.F.] 1/4" 2" min. 80 DA or min SA Media pressure 1/4"...2" /2" - 3" Media pressure 1/4"...2" 1000, 2-1/2"...4" Media pressure 1/2"...1" 1000, 1-1/2"...2" 800, 2-1/2"...4" Media pressure 1/4"...1" 1000, 1-1/4"...2" 800 Wafer Butterfly Valve Actuator Assembly VZSA-W Centric design Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Bi-directional bubble-tight shut off Face-to-face meets ISO 5752 table 5 short Valve seal Connection sizes Temperature range NBR, EPDM standard [options available] 1-1/2" 24" [ANSI 125/150] [depending on seat material] Actuator supply air pressure min. 80 DA or min SA Media pressure 1-1/2"...12" 230, 14"...24" 150 Lug Butterfly Valve Actuator Assembly VZSA-L Centric design Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Bi-directional bubble-tight shut off Face-to-face meets ISO 5752 table 5 short Valve Seal Connection sizes Temperature range NBR, EPDM standard [options available] 1-1/2" 24" [ANSI 125/150] [depending on seat material] Actuator supply air pressure min. 80 DA or min SA Media pressure 1-1/2"...12" 230, 14"...24" 150 7

8 Butterfly Valve Actuator Assembly AWWA VZSA-A Constructed per AWWA C Complete tested assembly with either double or single acting ¼-turn actuator ISO/NAMUR/VDI/VDE interface for accessories Bi-directional bubble-tight shut off Face-to-face lay length per AWWA C class 150B, table 1 Valve Seal Connection sizes Temperature range NBR, EPDM [vulcanized resilient seat] 3" 24" per AWWA C table2, ANSI B16.1 class [depending on seat material] Actuator supply air pressure min. 80 DA or min SA Media pressure 3"...24" 150 Diaphragm Valve VZWM Solenoid activated diaphragm control valve Various voltage 24 V DC, 110/230 V AC Design Connection size Material/seal Pilot operated ¼"...2" Brass, Stainless steel NBR (Standard), EPDM, FPM [Kv] Piston Valve VZWP Simple sturdy design High working pressure using small solenoid coils Normally close (N.C.) guarantees valve closed on voltage failure Can be operated with air, neutral gas and neutral liquid Design Connection size Material/seal Pilot operated piston ¼"...1" Brass NBR (Standard), FPM [Kv] Forced Pilot Operated Diaphragm Valve VZWF Forced lifted of the valve diaphragm Different pressure is not required 2/2-way normally closed Suitable for cooling, filling, vacuum, liquid gas, bottling systems Design Connection size Material/seal Forced pilot operated ¼"...2" Brass, Stainless steel NBR (Standard), EPDN, FPM [Kv] Direct Operated Valve VZWD High pressure rating Direct solenoid activation 2/2-way normally closed Use for small flow rates and/or high pressure application Design Connection size Material Direct acting ¹/8"...¼" - Brass - Stainless steel [Kv] Angle Seat Valve VZXF 2/2-Way Valve Pneumatic controlled 2/2-way valve Do not require different pressure between inlet and outlet Suitable for steam, high viscosity up to 600mm 2 /s, course granular fluids Max viscosity [mm 2 /s] Connection size Material 600 ½"...2" - Red brass - Stainless steel 304 [Kv]

9 Proportional Media Valve (Pinch Valve) VZQA Sealing cartridge can be replaced without special tools Modular interchangeable component parts Suitable for fluids containing solid particles, viscous and abrasive media 2/2-way direct air piloted, normally open Clean design Valve Seal Connection sizes Temperature range NBR or EPDM ½" NBR EPDM Pilot air pressure ΔP 36psi Media pressure Solenoid Valves Pilot Valve VOFD (Namur) Sturdy design and high resistance to corrosion make these valves suitable for outdoor use Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connections Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65 Duty cycle: 100% Constructional design Pneumatic connection (G, NPT, Namur) Poppet ¼ Pilot Valve VOFC (Namur) Use within chemical and petrochemical systems frequently used as pilot valve for flaps and drives The surface of the valve housing is treated with hard Ematal Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connection Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65 Duty cycle: 100% Constructional design Pneumatic connection (G, NPT, Namur) Poppet / Spool , ¼,½ Solenoid Valve VSNB (Namur) 3/2-way or 5/2-way mono or bistable CNOMO interface for simple connection to the pilot control Port pattern to Namur VDI/VDE 3845 Constructional design Piston spool DC 110, 230 AC Solenoid Valve NVF3 (Namur) 3/2-way or 5/2-way mono or bistable Port pattern to Namur compliance to VDI/VDE 3845 NEC500 Class I Div. I ATEX symbol: II 2 G c T6, II 2 D c 40 C, II 2 G EEx ia IIc T6, II 2 D Ex iad IP65 T80 C Valve function 3/2-way or 5/2-way, single solenoid , 24, 42, 48 DC 24, 42, 48, 110, 230, 240 AC Valve Terminals and Distributed I/O Modular Electrical Terminal CPX Electrical input/output modules, bus nodes and pneumatic interface/electronic module for valves Extensive range of functions as connection options for the electrical modules Open to all fieldbus protocols and ethernet The extensive selection of LEDs on the bus node and on all I/O modules allow fast troubleshooting I/O modules CP interface Multi axis interface Max. inputs capacity [byte] Max. outputs capacity [byte] Protection class Up to DC IP65/IP67/IP20 9

10 Valve Terminal MPA/MPA-F/MPA-L Slim high performance valve in sturdy metal housing With multi-pin plug, AS-interface, CPI, fieldbus connection and control block Expandable to up to 128 solenoid coils The LEDs on the valves and diagnostics via fieldbus allows fast troubleshooting Vertical shut-off module individual valve could be replaced without shutting down the whole manifold Valve width [mm] up to DC Valve Terminal VTUB Universal from the individual valve up to the multi-pin plug Selectable valve functions: 3/2-way and 4/2-way Expandible to up to 16 valve positions on one valve terminal, max. 24 solenoid coil Sturdy polymer housing and metal manifold rail Valve width [mm] 20 up to 1, , 24 DC 24, 110, 230 AC Valve Terminal VTSA/VTSA-F High performance valves in sturdy metal housing Standardized from multi-pin plug to the fieldbus connection and control block Expandable to up to 32 solenoid coils Fast troubleshooting: LEDs on the valves and diagnostics via fieldbus Vertical shut-off module individual valve could be replaced without shutting down the whole manifold Available in NPT thread Duty cycle [%] Valve width [mm] , DC; 110 AC Valve Terminal CDVI Valve technology with a high resistant polymer materials Development with practical consideration in mind hygienic, corrosion resistant and easy to clean Expandable to up to 24 solenoid coils Duty cycle [%] Valve width [mm] Valve position Valve Terminal CPV Available in NEC500 Class I Div. II Ideal for decentralized system structures Optimized assembly for control cabinets Pneumatic multiple connector plate fast assembly without the need to replace connected tubing Up to sixteen 3/2-way valve per valve terminal thanks to two-valve function in each valve slide Type Valve width [mm] CPV CPV CPV ,600 Valve Terminal CPV Ex-i for Explosion Areas Intrinsically safe valve terminal design to ATEX Category 2 (Zone1) Metal valve design makes this valve terminal extremely sturdy and tough Duty cycle [%] Valve width [mm] DC

11 Installation System CPI Complete concept for decentralized system structure Four CP strings up to 10m in length (radius) facilitate optimum decentralization Maximum of 32 inputs and 32 outputs valves per string Display of the input status of each input signal via an assigned LED No. of output Protection class Power supply [24 V DC] [ma] IP65 CP connection typically for sensors Sensors Pressure Transmitter SPTW Pressure and vacuum sensing for gaseoues and liquid media Relative pressure High media resistance Method of measurement Piezo resistive pressure sensor Thin film metal pressure sensor Measurement variable Relative pressure Pressure measuring range Relative pressure Operating voltage [V DC] Pneum. connections Electrical connections 8 30 G1/4 Plug M12X1, 4pin to EN , round design 8 30 G1/4 Plug M12X1, 4pin to EN , round design Pressure Sensors SPAB Pressure sensor Vacuum sensor Relative pressure measurement Illuminating 3-color LCD with optimized display 30 X 30 mm format, IP 40 Method of measurement Piezo resistive pressure sensor with display Measurement variable 1X relative pressure Pressure measuring range or Switching funtion Freely programmable Pneumatic connections Electrical Output Male Female Digital Analog NPT 1/8-27 G 1/8 R 1/8 M5 1x PNP 2x PNP 1x NPN 2x NPN 1 5V 1 5V Sensor Box SRBF Limit switch attachment with two mechanical switches in painted aluminum housing With 8-pin terminal block and yellow/red visual indicator Mounting standard: ISO 5211, DIN EN Max. switching capacity Measuring principle Direct voltage DC W For mechanical, Alternating voltage AC ,700VA electrical proximity sensors Analog/Binary Sensor Box SRAP/SRBP The analog version: - Reports the open/closed position of the semi-rotary actuator, detects the entire swivel range and reports this back to the controller via the analog signal - The integrated sensors are based on proven 2D Hall Technology The binary version: - Position sensor for semi-rotary actuator and it reports the open and closed position of the actuator - Sensors are based on reed technology Drive interface to VDI/VDE 3845 (Namur) Output [ma] Adjust angle [ ] Analog Binary up to 28.8 DC/AC up to 28.8 DC/AC 11

12 Proximity Sensor SME/SMT Insertable in slot from above, does not protrude over the cylinder profile Cable clip and inscription labels included in the scope of delivery Design for T-slot suitable for DLP, DFPI and DNG Certification: culus listed (OL), CE mark: To EU EMC Directive Explosion protection: up to Zone 0, 1, 2, 20, 21, 22 (ATEX) ATEX category gas/ dust Explosion ignition Switch output Protection class II 1 G/ II 1 D Namur IP65/IP67 Displacement Encoder MLO-POT-...-LWG Connecting rod potentiometer Absolute measurement with high resolution Long service life High degree of protection Plug-in connection Resolution [mm] 1) Only permissible in the short-term in the event of a fault Stroke length [inch] Power supply [V DC] Wiper current maximum [ma] "...30" ) Accessories Service Unit MS-Series Complete filter regulator range Mechanical coalescent + carbon Filtration and membrane dryer Integrated flow and pressure meters Mechanical + electrical safety on/off valves Connections (NPT) Grade of filtration [µm] Input pressure ¹/8"...2" 5 or , Temperature range Range of Tubing Economical Hydrolysis resistant Pressure resistant Heat resistant Antistatic Resistant to cleaning agent Media resistant Flame retardant Resistant to welding spatter Food industry approved Range of Fittings More than 300 connectors Mini and standard series Versatile thread/tubing diameter combinations Flexible assembly, can be repositioned by 360 and combinable Flow control, non-return, shut-off and pressure regulating valves available with QS connection Corrosion and acid resistant design Piping System PQ Simple, fast installation: cut the length, insert and you re done! Can be re-used a number of times Plug connector material is approved for use by the FDA (Food and Drug Administration) Leakage-free, corrosion-free Outer diameter Ø [mm] Room temperature Temperature for water separator Pipe material Polyamide, aluminium 12

13 Absorption Dryer LDM1 1) with connection plates Optimum final dryer with excellent operational reliability Suitable for use as an individual device or for integration in existing service unit combinations dependent dew point reduction Wear-free function requiring no external energy Can be mounted near to point of use Pneumatic connection (NPT) Pressure dew point reduction [K] Temperature range Input pressure ½"...1" 1) , Pressure Booster DPA Boost up to twice the supply pressure Any assembly position in the compressed air network Maintenance-free Temperature range: F Silicon grease-free Note: Please refer to product data sheets for more technical details Customer Solutions Control Systems Complete design and fabrication of process control cabinets: Hazardous locations and/or corrosion resistance s including 24VDC, 110VAC, 220VAC or to your specification Compliance with industry standards including ETL, CE, NEMA, IEC and UL System manufactured in UL508A facility Ability to integrate Festo and 3rd party products Complete design, manufacturing and programming services Custom Valve Assemblies Custom designed and built process valve assemblies for: Special dosing and mixing applications Multiple position valves Modulating and analog valve control Hazardous, extreme temperature and high cycle applications Special materials Engineering Services In-house and on-site engineering services for: Commissioning Fault finding and fault clearance Compressed air consumption analysis Programming System inspection Product briefing Energy efficiency analysis Learning Systems Dedicated process control training hardware and curriculum for: Hardware based on industry standards control platforms On-site and off-site programs Customized curriculums available Ability to earn continuing education credits Courses for technical and nontechnical job functions 13

14 Product Overview Component Operating Level Front End Display FED (Key) Front End Display FED (Touch) Electrical Terminal CPI Modular Electrical Terminal CPX Handheld MMI Valve Terminal CPV Valve Terminal MPA/MPA-F Valve Terminal VTSA/VTSA-F Valve Terminal CDVI Valve Terminal for Explosive Areas CPV Ex-i Pilot Valve VOFD (Namur) Pilot Valve VOFC (Namur) Solenoid Valve VSNB (Namur) Standard Valve NVF3 (Namur) Manual Ball Valve CRQH Service Unit Dryer LDM1 Couplings Push-in Fittings Plastic Tubings Sensor Box DAPZ Sensor Box SRBF Analog / Binary Sensor Box SRAP/SRBP Sensor Box QH-DR-E Proximity Sensor SME/SMT Semi Rotary Actuator DFPB Semi Rotary Actuator DRD/DRE Semi Rotary Actuator DAPS Manual Semi Rotary Actuator DAPS Linear Actuator DLP Remote I/O Level Remote I/O Valve Terminals Field Level Solenoid Valves Accessories Sensors Actuators Valves / Process Valves Butterfly Valve VZSA-A Ball Valve VAPB/VZBA Ball Valve VZBC Angle Seat Valve VZXF Pilot Operated VZWM / WZWP Force Pilot Operated VZWF Industry Segments Water & Wastewater 14 Biotechnology / Pharmaceutical Food & Beverage Direct Operated Valve VZWD

15 Systems Customized System Automation Concept 1. Centralized Installation Industrial Ethernet Fieldbus Semi-Rotary Actuator DAPS with Ball Valve VZBC Control Cabinet for Automatic and Manual Pneumatic Operation Modular Valve Terminal CPX/MPA Semi-Rotary Actuator DAPS with Ball Valve VZBB 2. Decentralized Installation Units for High and Low Temperature Application Industrial Ethernet Fieldbus Semi-Rotary Actuator DFPB with Ball Valve VAPB Compact Performance Valve Terminal CPV with Stainless Steel Cover Pressure Booster DPA Piping System 3. Hybrid Installation (Centralized / Decentralized) Displacement Encoder MLO-POT Semi-Rotary Actuator DAPS with Butterfly Valve VZSA Customized Control Cabinet Solutions, also for Explosive Areas Industrial Ethernet Fieldbus Controlled Linear Actuator DFPI Hygenic Ball Valve VZBB Mining Hygenic Butterfly Valve VZFA Linear Actuator DLP with Knife Gate Valve VZKA Chemical Semi-Rotary Actuator DAPS with Ball Valve and Sensor Box Pulp / Paper Processing 15

16 Festo - Your Partner in Automation 1 Festo Canada 2 Montréal 3 Québec City Headquarters Festo Inc Explorer Drive Mississauga, ON L4W 5G4 5600, Trans-Canada Pointe-Claire, QC H9R 1B6 2930, rue Watt#117 Québec, QC G1X 4G3 4 Festo United States 5 Appleton 7 Detroit Headquarters Festo Corporation 395 Moreland Road Hauppauge, NY North 922 Tower View Drive, Suite N Greenville, WI West Long Lake Road Troy, MI Chicago 8 Silicon Valley 85 W Algonquin - Suite 340 Arlington Heights, IL Southfront Road, Suite F Livermore, CA Festo Regional Contact Center Canadian Customers Commercial Support: Tel: GO FESTO ( ) Fax: FX FESTO ( ) festo.canada@ca.festo.com USA Customers Commercial Support: Tel: FESTO ( ) Fax: FESTO ( ) customer.service@us.festo.com Subject to change Technical Support: Tel:1 866 GO FESTO ( ) Fax:1 877 FX FESTO( ) technical.support@ca.festo.com Technical Support: Tel:1 866 GO FESTO ( ) Fax: FESTO( ) product.support@us.festo.com Internet: