Extrusion downstream equipment for large-diameter pipes

Transcription

1 Extrusion downstream equipment for large-diameter pipes

2 Large-diameter pipe extrusion The extrusion of large-diameter pipes is extremely exacting. A smooth production process can only be achieved through optimal interaction between all line components and a perfectly coordinated line control system. battenfeld-cincinnati supplies complete lines for large-diameter pipe extrusion from HDPE or PVC with diameters of currently up to 2,500 mm. In the area of downstream components, special attention is paid to energy efficiency. Smooth pipes with nominal widths above 800 mm are primarily used for municipal underground supply and disposal pipe systems and in the mining industry. Corrugated and spirally wound pipes with large diameters are primarily used for unpressurized applications. Your advantages: More than 30 years of experience with large-diameter pipe applications Far more than 100 large-diameter pipe extrusion lines successful in the market Secure and constant production output Maximum line output thanks to downstream equipment being optimally coordinated with the extruder-and-die combination Complete modular kit consisting of calibrators, cooling baths, haul-offs and cutting saws in various sizes Our offer: A great wealth of experience in machine and process technology Excellent price-performance ratio Production-safe and reliable machinery Proven battenfeld-cincinnati quality All components from a single source Optimally coordinated complete lines

3 Vacuum calibrators vacstream 800 vacstream 2500 Performance features. Single or dual chamber system Easy height, horizontal and longitudinal adjustment Easy access from operator platform Flow-optimized pipe connections made of corrosion-resistant materials Patented vacuum control system for vacuums down to -0.8 bar Vacuum limiter Circulation and vacuum pump Central water inlet and outlet Cold water temperature control Double filter unit with automatic backwashing function All important process parameters easy to visualize and monitor vacstream 1600 for pipe diameters of up to 1,600 mm

4 Spray cooling baths coolstream 800 coolstream 2500 Performance features. Basic frame height-adjustable Roller support adjustable separately Frame, water inlet and water outlet tubs made of stainless steel Flow-optimized pipe connections made of corrosion-resistant materials Circulation pump Central water inlet and outlet Filter unit with automatic backwashing function coolstream 1200 for pipe diameters of up to 1,200 mm

5 Haul-offs pullstream R 800 pullstream R 2500 Performance features Robust design, from R 2500 upwards frames in several parts Multiple caterpillar haul-offs, 6-14 caterpillars with V-shaped rubber studs Caterpillars driven individually by 3-phase motors Highly accurate synchronization High haul-off forces Top and bottom caterpillars electrically adjustable Top caterpillars with oscillating suspension and pneumatic pressure Integrated control via touch screen Start-up aids up to 180 kn tractive force, synchronized with haul-off via digital frequency Deflection rollers and rope guides of start-up aids on tilting frame at the outlet end. pullstream R 2500/14 for pipe diameters of up to 2,500 mm

6 Cutting saws cutstream PTA 800 PTA 2500 Chipless cutting, sawing or combined cutting possible; chipless cutting of PO pipes, machine cutting and chamfering of PVC pipes, chipless cutting and machine chamfering of PO pipes Saw carriage on guide rails with either pneumatic or electric drive Electric drive whose speed is synchronized with the haul-off via digital frequency Pipe infeed on an electrically adjustable roller table, pipe outlet designed with a V-shaped groove Cutting equipment available for extremely thick-walled and thin-walled pipes Integrated control system via touch screen cutstream PTA 2500E for pipe diameters of up to 2,500 mm Start-up aids startstream AFH Best possible pipe quality during the start-up phase Perfectly synchronized with extrusion line and haul-off speed Optimal guiding of the steel rope on the winch, no clamping of the rope Seamless transition from winch to haul-off startstream ensures best pipe quality

7 Technical data at a glance Vacuum calibrators vacstream Unit Pipe diameter (min-max) mm , , ,600 1,000-2,000 1,000-2,500 Number of supporting disks units Spray cooling baths coolstream Unit Pipe diameter (min-max) mm , , ,600 1,000-2,000 1,000-2,500 Number of supporting disks units Number of supporting rollers units Caterpillar haul-offs pullstream Unit R 800/6 R 1000/8 R 1200/10 R 1600/12 R 2000/12 R 2500/14 Pipe diameter (min-max) mm , , , ,000 1,000-2,500 Cutting saws cutstream Unit PTA 800 PTA 1000 PTA 1200 PTA 1600 PTA 2000 PTA 2500 Pipe diameter (min-max) mm , , ,600 1,000-2,000 1,000-2,500 Roller table rollstream Unit RG 800 RG 1000 RG 1200 RG1600 RG 2000 RG 2500 Pipe diameter (min-max) mm , , , , ,500 Length of roller table mm 6,000 6,000 6,000 6,000 6,000 6,000 Start-up aids startstream Unit AFH 60 AFH 100 AFH 180 Haul-off force N 60, , ,000 Haul-off speed m/min 2,0 1,6 0,5 Usable length of rope m

8 battenfeld-cincinnati Austria GmbH battenfeld-cincinnati Germany GmbH battenfeld-cincinnati (Foshan) Extrusion Systems Ltd. battenfeld-cincinnati USA Laxenburger Str Wien Königstraße Bad Oeynhausen 2 Jinxiang Road, Daliang, Shunde Foshan, Guangdong 823 South Bypass, P.O. Box 832 McPherson, KS 67460, USA P +43 (1) F +43 (1) P +49 (5731) F +49 (5731) P +86 (757) F +86 (757) / P F austria@battenfeld-cincinnati.com germany@battenfeld-cincinnati.com china@battenfeld-cincinnati.com usa@battenfeld-cincinnati.com Edition 01: Subject to technical alterations.