ZE Performance twin-screw extruders Boosting profitability in compounding
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1 ZE Performance twin-screw extruders Boosting profitability in compounding Engineering Value
2 ZE Performance key features Impressive highlights at a glance Long-lasting barrel elements of different design with an L/D ratio of 4, 8 10 or 12 Screw elements with a D/D diameter ratio of 1.55 specially tailored for standard compounding applications
3 High-performance gear units with mechanical safety clutch for safe torque transmission 3 Process Control for easy control and monitoring of process tasks and machine configuration Drive motors designed as air-cooled AC motors Compact base frame with integrated pull-out temperature control unit and oil lubrication
4 4 ZE Performance twin-screw extruders Boosting profitability in compounding Perfectly tailored to fit future needs ZE Performance extruders come with a base frame that features factory-defined spaces to accommodate vacuum pump and oil lubrication unit. Easily accessible connections for upstream and downstream equipment ensure perfect coupling. The swiveling control panel gives easy handling in daily use and clear visualization of all control functions. On-board display of important extruder information saves time, increases working comfort and provides enhanced ease of operation and efficiency. Specific on standard processes fitted The ZE Performance series is exclusively equipped with in-house developed KraussMaffei Berstorff screw elements, ZE Performance housing elements Solid barrel housings, 8 D and 10D which ensure excellent material quality at unparalleled productivity. The processing section is of modular design and can be specifically tailored in terms of throughput rate and application. The ZE Performance barrel housings are designed for maximum durability and are perfectly suited for the entire range of standard compounding tasks. Four machine sizes of different design with an L/D ratio of 4, 8, 10 or 12 are available for optimum adaptation to the given application. All barrel housings are characterized by precise temperature control with heating/cooling bores being arranged extremely close to the processing chamber. While cooling is based on cooling water injection, high-performance electric cartridge heaters are used for heating. This combination ensures extremely stable process conditions. Barrel housings with top opening, 8D and 10D Minimum set-up times Different screw elements with a D/D diameter ratio of 1.55 are tailored to standard compounding applications and provide both excellent compounding quality and uncompromising efficiency. The C-clamp flange system facilitates assembly and disassembly of the barrel housings and substantially reduces set-up times during barrel housing changes. All models of the ZE Performance series are equipped with air-cooled motors for 900 rpm screw speed. A range of specially tailored upstream and downstream systems like various metering and pelletizing units turn the twin-screw extruder into a complete production line. Simple machine operation The ZE Performance series is controlled by means of a KraussMaffei Berstorff operating software. The user interface shows the current status of the twin-screw extruder in a clearly structured and easily comprehensible manner. In addition, production-relevant parameters of various peripheral systems and downstream equipment, for instance, can also be displayed. Graphical animations provide information on faults, trend data and recipe management. Intuitive operator guidance eliminates the need for long training periods. At the same time, input errors are minimized. Combined barrel housings, 8D and 12D Feed zone housing, 4D Your benefits: Simple handling Optimum process adaptation Reduced set-up times
5 5 SF side feeder for metering additives in powder or pellet form. Technical specifications Extruder/Type ZE 52 Performance ZE 62 Performance Drive Nominal drive power 152 kw 260 kw Screw Screw diameter Screw length Screw torque Max. screw speed Max. screw torque 52 mm L/D 10,45 Nm/cm³ 900 1/min 2 x 805 Nm 62 mm L/D 10,45 Nm/cm³ 900 1/min 2 x Nm Barrel No. of barrel heating zones No. of barrel cooling zones Cooling agent up to 5 up to 5 water up to 5 up to 5 water Dimensions Center line Length incl. adapter Width incl. control cabinet Net weight incl. control cabinet (approx.) mm mm 760 mm kg mm mm 760 mm kg
6 6 ZE Performance twin-screw extruders Boosting profitability in compounding
7 7 New standards for standard compounding tasks The KraussMaffei Berstorff twin-screw extruder series represent the worldwide leading state-of-the-art technology in compounding and provide uncompromising productivity and unparalleled efficiency. In addition to high output rates, cost-effectiveness is a crucial factor. Premium quality, perfect reliability and minimized energy consumption are a must. To stand the test of time and to provide maximum business success, twin-screw extruders must fit the most challenging requirements in plastics processing. Based on the experience gathered with over several thousand twin-screw extruders installed all around the globe, KraussMaffei Berstorff has developed the new ZE Performance series that sets new standards on the Chinese compounding market. The ZE 52 and ZE 62 sizes feature the following success criteria: highest quality, maximum availability, exceptional modularity and unequaled flexibility combined with a low purchase price. The new series is completely manufactured at our Chinese production site in Haiyan. All components are produced either directly by KraussMaffei Berstorff or in close cooperation with renowned suppliers. The ZE Performance series provides premium product quality and unique performance characteristics to raise the bar in standard applications like plasticizing and alloying of polymers, incorporation of fillers, incorporation of filling and reinforcing agents, production of additives and color masterbatches, pigmenting of plastics, production of polymer blends. Your benefits: Perfect reliability Minimized energy consumption Premium product quality ZE Performance twin-screw extruders perfect reliability and minimum energy consumptions
8 Unparalleled reliability ZE Performance twin-screw extruders The ZE Performance series optimizes your production through exceptional cost-effectiveness. Benefit from a high degree of automation and maximum ease of operation to achieve stable production conditions in different compounding applications and unique product quality. Thanks to its exceptional flexibility, the ZE Performance is a perfect alternative that enables polymer producers to get well prepared for continuously changing market requirements. The series is a high-class product, all components are made directly by KraussMaffei Berstorff or in close collaboration with famous suppliers in China for the Chinese market GB 1st edition 04/16 EXT 000 FL 04/2016 EN... Subject to technical changes... Printed in the Federal Republic of Germany
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