Goltens. instruction manual and sparepart list. goltens high. pressure pump type g1400 hp-rr

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Goltens Oslo AS instruction manual and sparepart list goltens high pressure pump type g1400 hp-rr Technical Information 72-1176 RR Weight: 15 Kg Dimension: 420 x 280 x 220 Max oil pressure rating (2

1 Goltens Oslo AS instruction manual and sparepart list goltens high pressure pump type g1400 hp-rr Technical Information RR Weight: 15 Kg Dimension: 420 x 280 x 220 Max oil pressure rating (2 minutes): 1400 bar Max continuous working (pressure/automatic): 1050 bar Max air drive pressure: 8 bar / 125 PSI Working ratio air: oil 1:219 Output flow against 0 bar (kp/cm2): 0,5 litre/min. Strømsveien , 0668 Oslo, Norway Tel: Fax: oslo@goltens.com Side 1

2 Serie krets / Serial Circuit Pos. 54. RR High pressure man. Releasing of the hyd. pressure Release pressure Turning lever (Pos. 01) anti clockwise, releases the oil pressure from circuit. Side 2

Instruction manual 1. Fill oiltank with approx. 4l. pure hydraulic oil through pos. no. 22. 2. Connect air hose to pos. 39

and oil release valve pos 01. 4. Preset desired oil pressure with air pressure regulator pos 31 according to corresponding scale on air manometer pos 52.

outlet, then close oil release valve pos. 01. 6. If bleeding is necessary, circulate oil through hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on pump unit. 7.

3 Instruction manual 1. Fill oiltank with approx. 4l. pure hydraulic oil through pos. no Connect air hose to pos. 39. Max. air pressure 8 bar or 115 PSI. 3. Circulate oil in pump unit by opening air stop valve pos 44 and oil release valve pos Preset desired oil pressure with air pressure regulator pos 31 according to corresponding scale on air manometer pos 52. Always preset this lower than the actual needed pressure. 5. Connect high pressure hose from hyd raulic tool to pos. 14 inlet and pos. 66 outlet, then close oil release valve pos If bleeding is necessary, circulate oil through hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on pump unit. 7. Close bleeding screw on hydraulic tool and pressure will rice. Watch oil pressure manometer pos. 54 RR and make final adjustments with air pressure regulator pos. 31 to obtain the desired oil pressure. The G- pump will now automatically keep the pressure even with a minor leakage in the hydraulic system. 8. If not sufficent air pressure is available to obtain the desired oil pressure, use the hand pump in addition. 9. The safety valve is adjusted in accordance with the release pressure shown on the label attached to the back side of G-pump. Oiltype: Hydraulic oil Rando 32. Your G-pump is a precision tool and we advice you to use and store it accordingly. Pos. 31. Air regulator. Pos. 39. Air connection. Pos. 54 RR High pressure man. Pos. 01. Oil release valve Hand pump. Pos. 52. Air pressure man. Pos. 70. High pres. pump. Pos. 20. Return oil connection. Pos. 14. High pressure innlet. Pos. 44. Air stop valve. Hand pump lever Pos. 66. High pressure outlet. Pos. 22. filler breather filter Serial number Side 3

Part list G1400 HP-RR Ordering code: 72-11XX (XX=pos.no.

16: 72-1116 PumP Procedure - must always be Performed!

adjust air pressure regulator to correct pressure. 3.

4 Part list G1400 HP-RR Ordering code: 72-11XX (XX=pos.no.) Example pos. 16: PumP Procedure - must always be Performed! 1. connect one hose from pump to manometer. 2. adjust air pressure regulator to correct pressure. 3. Pretension studs according to instructions. Pump procedure - lable 62B 30 RR 04RR 54 RR 01 RR 11RR Side 4

5 ITEM DESCRIPTION ITEM DESCRIPTION Valve 120A A Nut B Washer C Adapter RR HP tube RR adapter ring RR Spacer plate adapter tube Washer Screw RR Manifold RR HP tube Quick coupling oil male adapter HP tube lock-nut Suction pipe Washer Sounding rod Gasket Filter B Screws (2 pcs) Gasket Handle Screw clips A Screw B Screw C Nut Screw Screw RR Air pressure plate A Plate push/pull air pressure regulator nipple elbow Screw Bracket Quick coupling air male Quick coupling air female elbow tube elbow Valve air 150A plate air stop valve tube elbow tube elbow manometer 0-10 bar A Screws (3 pcs) plate air/oil pressure RR Manometer bar RR A Screws (3 pcs) air pressure regulator complete lable B Pump procedure - lable RR plate max working pressure plate pure hydraulic oil Quick coupling female Hose 2 m Hose clip air/hydraulic pump M cabinet oil tank nipple RR Pump complete RR Screw 1,9x5 UBS Rivets Screw 2,5x3 UBS Rivets * Other hose lengths can be delivered on demand. Goltens Oslo AS Strømsveien , 0668 Oslo, Norway Tel: Fax: oslo@goltens.com Side 5

6 Part list air driven hydraulic pump Seal kit hydraulic comprises pos no: 28, 29, 30, 44, 45, 48, 49, 50, 51, 52 Seal kit pheumatic comprises pos no: 4, 5, 6, 8, 10, 14, 16, 17, 19, 23 Inlet valve assy comprises pos no: 33, 45, 47, 48, 49, 50, 52 Outlet valve assy comprises pos no: 32, 45, 47, 48, 49, 50, 51, 52 ITEM DESCRIPTION PCS. ITEM DESCRIPTION PART NO. PCS Top cap Screw Plunger Bottom cap Tube Spacer Pilot valve Diaphgram Plug Bolt Sleeve Washer Spool Cover Air piston Seal kit hydraulic Spring support Seal kit pneumatic Spring Inlet valve assy Cylinder tube Outlet valve assy Exhaust cap Silencer 2 Side 6

7 Contact information: Goltens Oslo AS Strømsveien , 0668 Oslo, Norway Tel: Fax: Goltens Oslo AS kan vise til mer enn 60-års erfaring i verkstedsbransjen. Med et utgangspunkt i skipsindustrien har kvalitet, punktlighet og høy grad av fleksibilitet vært vårt varemerke. Dette er selvsagt videreført i alle våre tjenester mot den landbaserte industri og en høyt kvalifisert og dyktig arbeidstokk på ca 30 mann med moderne verktøymaskiner står til enhver tid rede til å ta fatt på oppgaver som måtte komme opp. Lyse og romslige lokaler, beligg ende sentralt rett utenfor Oslo sentrum, gir oss anledning til å betjene våre kunder på en rask og effektiv måte. During the last 60 years, Goltens Oslo AS has been a major supplier and service provider both to the shipping and land based industry. Goltens Oslo AS, founded on the base of the shipping industry, has become a business trade mark in quality, punctuality, and flexibility. This is implemented into our on-shore business, employing 40 dedicated colleagues offering high quality and standards to this industry also. Located in Oslo we are able to serve our customers in a swift and efficient way. Side 7

8 Menu The services listed below are all carried out by in house equipment and expertise. Our management is capable and experienced in tying these services together in small and large projects to suit the owners needs. For other services not listed, we co-operate with specialized companies so the owner can select to have one main contractor to tie the project together. specialized services Crankshaft Grinding in Situ in Workshop Line Boring of Engine Bed Plates in Situ or in Workshop reconditioning services Centrifugal Casting of White Metal Bearings Fuel Injectors and Pumps Connecting Rods Exhaust Valves / Seats trading/supply MKK and Alfa Laval Separator Spares Bearings Diesel engine parts Piston Rings Landing Surfaces in Situ Alignment and Chocking Laser based alignment Broken Stud Removal Cylinder Heads Pistons Turbochargers Governors Hydraulic Pumps Fuel equipment Miscellaneous parts Spare parts for Aker cranes repair services (including voyage repairs) Diesel Engines Steam Turbines Shaft Lines Propellers & Rudders Winches Valves, Pumps, COW Machines Hatch covers Ro/Ro Equipment Automation Systems Electrical Systems Hydraulic Systems Steel Structures Pipelines Blasting & Painting Cleaning Staging Service on Aker cranes (and others) Bl. 916-HP-06 RR HA Grafisk a.s Goltens UK Goltens Greece (Mumbai) Goltens India (Chennai) Side 8

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