Replacement Parts for DETROIT DIESEL

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1 Replacement Parts for DETROIT DIESEL 50/60 SERIES ENGINES INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio U.S.A Toll Free: Fax: All manufacturer s names, symbols and descriptions are for reference only and it is not implied that any part is the product of these manufacturers. Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc.

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3 TABLE OF CONTENTS 50/60 SERIES Accessory Drive & Air Compressor...29 Cooling System Crankshaft & Seals Cylinder Block Cylinder Components Cylinder Head Components Cylinder Kit Cross Reference Cylinder Kit Cross Reference Electronic Fuel Injector & Component Kits...20 Engine Bearings Engine Bearing Kits Engine Kits Engine Kits Engine Sensors...30 Exhaust System...22 Flywheel & Vibration Damper...28 Fuel Injector Components Fuel Pump & Components Gasket Seals Gasket Sets - Cylinder Head & Overall Gasket Sets & Kits Index Lubrication System Rebuilt Injectors...21 Re-Ring Engine Kits Re-Ring Engine Kits Rocker Cover Mounting Turbocharger...23 Warranties INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio U.S.A Toll Free: Fax: sales@interstate-mcbee.com 3

4 50/60 SERIES CYLINDER KIT CROSS REFERENCE CYLINDER KIT CR FIRE RING A :1 3.0mm PISTON TYPE PAGE LINE Articulated Steel 22mm piston pin ID "heavy pin" A * 15:1 2.5mm Cast Iron TLC Cylinder Liner A * 15:1 3.5mm Cast Iron TLC Cylinder Liner A :1 2.5mm Cast Iron Eliptical Dome Piston A :1 2.5mm Cast Iron TLC Cylinder Liner A :1 3.0mm Articulated Steel : * = Narrow and wide bearings available. CYLINDER KIT CROSS REFERENCE 22mm piston pin ID "heavy pin" CYLINDER KIT CR FIRE RING PISTON TYPE PAGE LINE A :1 3.0mm Articulated Steel - 2 piece Piston A :1 3.0mm Articulated Steel - 2 piece Piston A :1 3.0mm Articulated Steel - 2 piece Piston - EGR A :1 3.0mm Articulated MY Steel 22mm piston pin ID "heavy pin" A :1 2.5mm Cast Iron / - TLC Cylinder Liner A :1 3.5mm Cast Iron / - TLC Cylinder Liner A :1 2.5mm Cast Iron - Eliptical Dome Piston A :1 2.5mm Cast Iron - TLC Cylinder Liner 22mm piston pin ID "heavy pin" A :1 2.5mm Cast Iron - Non-TLC liner A :1 3.5mm Cast Iron - Non-TLC liner A :1 3.0mm Articulated Steel MY mm piston pin ID "heavy pin" A :1 3.0mm 1pc Steel - EGR A :1 3.0mm 1pc Steel - EGR : * = Narrow and wide bearings available. 4

5 ENGINE KITS CODES AND CONTENTS Interstate-McBee Custom Engine Kits contain: Cylinder Kits (Cylinder Liner & Seals, Piston or Crowns & Skirts, Ring Sets, Piston Pins, Retainers, if required - Slipper bearings and Piston Cooling Nozzles), Rod Bearings, Main Bearings, Thrust Washers, Oil Pan Gasket, appropriate Gasket Set (including Injector O-rings). Interstate-McBee also offers specialized engine kits that contain all of the items listed above but also additional items. These kits are designated by an N, Q or T inserted at the end of the part number and their additional contents are listed below. N = Narrow Rod Bearings Q = Camshaft Bearings and Head Bolt Kit T = Thermostats and Seals ENGINE KITS LINE INFRAME KIT OVERHAUL KIT BASIC KIT BEARING KIT 50-1 A-MCIF A-MCIF Q-50 A-MCOH A-MCOH Q A-MCIF A-MCIF Q-50 A-MCIF N-50 A-MCIF NQ-50 A-MCOH A-MCOH Q-50 A-MCOH N-50 A-MCOH NQ-50 ESN 4R6665 ESN 4R A-MCIF A-MCIF Q-50 A-MCIF N-50 A-MCIF NQ-50 A-MCOH A-MCOH Q-50 A-MCOH N-50 A-MCOH NQ-50 ESN 4R6665 ESN 4R A-MCIF A-MCIF Q-50 A-MCOH A-MCOH Q A-MCIF A-MCOH A-MCOH Q A-MCIF A-MCIF Q-50 A-MCOH A-MCOH Q-50 Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 5

6 ENGINE KITS 60-6 A-MCIF A-MCIF Q 50/60 SERIES LINE INFRAME KIT OVERHAUL KIT BASIC KIT BEARING KIT 60-1 A-MCIF Q A-MCOH Q ** 60-2 A-MCIF Q A-MCOH Q A A or A A-MCIF Q A-MCOH Q A or 60-3 A A or A-MCIF QT A-MCOH QT A A-MCIF A-MCOH A-MCIF Q A-MCOH Q A A A-MCIF QT A-MCOH QT A-MCIF A-MCOH ESN 6R A-MCIF Q A-MCOH Q to MY l ESN 6R A-MCIF QT A-MCOH QT A or to MY 2000 A A-MCIF N A-MCOH N A ESN 6R to approx. 6R A-MCIF NQ A-MCOH NQ ESN 6R to approx. 6R A-MCOH A-MCOH Q ESN 6R18423 to MY 2000 ESN 6R to MY 2000 A-MCIF QT A-MCIF N A-MCOH N A A or A ESN A-MCIF NQ A-MCOH NQ 60-7 A-MCIF A-MCOH A or A-MCIF Q A-MCOH Q A A A-MCIF QT A-MCIF A-MCOH A-MCIF Q A-MCOH Q A A A-MCIF QT 60-9 A-MCIF A-MCOH A-MCIF Q A-MCOH Q A A A-MCIF A-MCOH A-MCIF Q A-MCOH Q A A-MCIF A-MCOH A-MCIF Q A-MCOH Q A A A-MCIF QT A-MCOH QT A-MCIF Q A-MCOH Q A A-MCIF Q A-MCOH Q A A Note: ** = Interstate-McBee only carries the listed version for this crown/skirt. 6R to approx. 6R ESN 6R to approx. 6R

7 50/60 SERIES RE-RING ENGINE KITS +A RE-RING KITS DO NOT CONTAIN PISTONS - CROWN AND SKIRT UNLESS OTHERWISE D RING SET FIRE RING PISTON TYPE INFRAME KIT OVERHAUL KIT A mm Cast Iron A-MCIF A-MCOH A mm Articulated Steel A-MCIF-4 A-MCOH-4 DDEC IV A mm Articulated DDEC IV A-MCIF-4S A-MCOH-4S Steel w/a Piston Skirt Note - All Re-Ring Engine Kits contain "wide" bearings. Narrow bearings may be substituted upon request. RE-RING ENGINE KITS ++RE-RING KITS DO NOT CONTAIN PISTONS - CROWN AND SKIRT UNLESS OTHERWISE D RING SET FIRE RING PISTON TYPE INFRAME KIT OVERHAUL KIT A mm Cast Iron A-MCIF A-MCOH or A mm Cast Iron A-MCIFQ A-MCOHQ A mm Cast Iron A-MCIF-1 A-MCOH-1 A mm A mm A mm A mm Articulated Steel Articulated Steel Articulated Steel Articulated Steel A-MCIF-4 A-MCOH-4 DDEC IV A-MCIF-4-1 A-MCOH-4-1 A-MCIF-4S A-MCOH-4S A-MCIF-5M A-MCOH-5M A mm 1 Piece Steel A-MCIF-5 A-MCOH-5 A mm 1 Piece Steel A-MCIF-5B A-MCOH-5B or w/ Cam Bearings and Head Bolts or w/o Piston Pin and Retainers DDEC IV w/o Piston Pin and Retainers DDEC IV w/ A Piston Skirt DDEC V w/ A Cylinder Liner DDEC V Use only for ESNs calling for Piston and Cylinder Liner DDEC V Use only for ESNs calling for Piston and Cylinder Liner Note - All Re-Ring Engine Kits contain "wide" bearings. Narrow bearings may be substituted upon request. Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 7

8 50/60 SERIES CYLINDER COMPONENTS PART # DESCRIPTION A Kit - Cylinder Liner Early - Non-TLC w/ Seal Kit A Kit - Cylinder Liner TLC w/ Seal Kit A Kit - Cylinder Liner TLC w/ Seal Kit Note - TLC = Top Liner Cooled A KT Kit - Cylinder Liner Seal A Liner Seal - Crevice A Liner Seal - D-ring 1 ea. included in A KT A Kit - Piston ( Crown) Cast Iron - 3.5mm Ring - 15:1 CR A Kit - Piston ( Crown) Cast Iron - 2.5mm Ring - 15:1 CR A Kit - Piston ( Crown)* Cast Iron - 2.5mm Ring - 15:1 CR A Kit - Piston ( Crown) Cast Iron - 2.5mm Ring :1 CR A Kit - Piston ( Crown)+ Articulated Steel - 3mm Ring - 15:1 CR A Kit - Piston ( Crown)+ Articulated Steel - 3mm Ring :1 CR A Kit - Piston ( Crown) Articulated Steel - 3mm Ring - 15:1 CR A Kit - Piston ( Crown) Articulated Steel - 3mm Ring - 16:1 CR A Kit - Piston ( Crown)# Articulated Steel - 3mm Ring - 16:1 CR A Kit - Piston ( Piston)# 1pc Steel - 3mm Ring - 17:1 CR A Kit - Piston ( Piston)# 1pc Steel - 3mm Ring :1 CR Note - Piston Kits include Piston or Crown/Dome, Skirt (where used), Pin and Retainers * = Eliptical Dome + = "Heavy Pin" Use ONLY in sets # = EGR A Set - Piston Ring 2.5mm Top Ring A Set - Piston Ring 3.5mm Top Ring A Set - Piston Ring 3.0mm Top Ring A Set - Piston Ring 3.0mm Top Ring - 1 and 2 pc Pistons A Set - Piston Ring 3.0mm Top Ring - 1 pc Piston A Kit - Slipper Bearing X-head Iron OE Crown MCB Kit - Slipper Bearing X-head Iron IMCB Crown A Pin - Piston A Bolt - Piston Pin A Spacer Bolt - Piston Pin A Pin - Piston - 22mm + A Pin - Piston A Retainer - Piston Pin A Pin - Piston A Retainer - Piston Pin X-head Iron Articulated Steel 1pc Steel Note - + = "Heavy Pin" Use ONLY in sets 8

9 50/60 SERIES CYLINDER COMPONENTS PART # MCB DESCRIPTION Rod Bushing Closed Rod (trunk) Use in Drilled Rods Only A Rod Cap Bolt M14 x 1.5 x 108 A Rod Cap Nut M14 x 1.5 A Rod Cap Bolt M14 x 1.5 x A Piston Cooling Nozzle A Piston Cooling Nozzle Bolt Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 9

10 50/60 SERIES ENGINE BEARINGS PART # DESCRIPTION A Connecting Rod Bearing - STD X-Head - Narrow - Early A Connecting Rod Bearing -.254mm 4R6664 6R A Connecting Rod Bearing -.508mm 6R A Connecting Rod Bearing -.762mm 1.710" w/ 43mm A Connecting Rod Bearing - STD X-Head - Wide - Early A Connecting Rod Bearing -.254mm 4R6665 6R A Connecting Rod Bearing -.508mm 6R A Connecting Rod Bearing -.762mm 1.863" w/ 47mm A Connecting Rod Bearing - STD A Connecting Rod Bearing -.254mm A Connecting Rod Bearing -.508mm A Connecting Rod Bearing -.762mm A Connecting Rod Bearing - STD A Connecting Rod Bearing -.254mm A Connecting Rod Bearing -.508mm Closed Rod / Steel Piston Closed Rod / Large Journal A Main Bearing - STD A Main Bearing - STD Thrust A Main Bearing -.254mm A Main Bearing -.254mm Thrust A Main Bearing -.508mm A Main Bearing -.508mm Thrust A Main Bearing -.762mm A Main Bearing -.762mm Thrust A AR AR Main Bearing - STD - Upper A AR AR Main Bearing - STD - Lower A Thrust Washer A Thrust Washer - Front A Thrust Washer - Rear Thrust 6R & up A Camshaft Bearing - STD A Camshaft Bearing -.254mm A Camshaft Bearing -.508mm A Camshaft Bearing -.762mm MCB Conecting Rod Bushing For Drilled Rods ONLY A Bull Gear Bearing Assembly 10

11 50/60 SERIES ENGINE BEARING KITS PART # DESCRIPTION A Lower Bearing Kit - STD Narrow Mains - 43mm Early A Lower Bearing Kit - STD A Lower Bearing Kit -.254mm Wide Mains - 47mm A Lower Bearing Kit -.508mm A Lower Bearing Kit - STD A Lower Bearing Kit -.254mm Articulated Steel Piston A Lower Bearing Kit -.508mm A Lower Bearing Kit - STD Non-EGR Engine A Lower Bearing Kit - STD Hooked & Tabbed Thrust Washers A Lower Bearing Kit - STD Tabbed Thrust Washers A Thrust Bearing Kit - STD A Thrust Bearing Kit - STD Lower GASKET SETS PART # DESCRIPTION A Cylinder Head Gasket Set A Cylinder Head Gasket Set A Cylinder Head Gasket Set - EGR A Cylinder Head Gasket Set - MY2007 use only w/ NEW style bolts A Overhaul Gasket Set includes Rocker Cover Gasket A Overhaul Gasket Set MCB Overhaul Gasket Set* w/o Rocker Cover Gaskets A Overhaul Gasket Set - EGR Note - * = DOES NOT include Injector Seals Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 11

12 CYLINDER BLOCK PART # 50/60 SERIES DESCRIPTION A AR AR AR Sleeve - Counter Bore Repair A AR AR AR Sleeve - Counter Bore Repair -.020" OS Upper A AR AR AR AR Plug 1/8" Square Socket A AR AR AR AR Plug 1/4" Square Socket A AR AR AR AR Plug 1/4" Square Socket A AR AR AR AR Plug 3/8" Square Socket A AR AR AR AR Plug 1/2" Square Socket A AR AR AR AR Plug 1/2" Square Socket A AR AR AR AR Plug 3/4" Square Socket A AR AR AR AR Plug 3/4" Square Socket A AR AR AR AR Plug - Cup A AR AR AR AR Plug - Cup A AR AR AR AR Pin - Dowel 20mm A Lock Washer - Engine Mount A AR AR AR AR Cylinder Liner Shim -.010" Stainless A AR AR AR AR Cylinder Liner Shim -.030" Stainless A--031 SHIM AR AR AR AR Cylinder Liner Shim -.031" Brass A AR AR AR AR Cylinder Liner Shim -.060" Stainless A--062 SHIM AR AR AR AR Cylinder Liner Shim -.062" Brass CRANKSHAFT & SEALS PART # DESCRIPTION A Crankshaft - 6-hole - Wide A Crankshaft - 12-hole >6R w/ Cast Pistons A Key - Woodruff Gear A Ball - Steel - Crankshaft Pulley 3/8" A Seal Assembly - Front Unitized Seal & Wear Sleeve A Seal Assembly - Rear Unitized Seal A Seal Assembly - Rear - OS & Wear Sleeve A Seal - Rear - OS w/o Wear Sleeve A Seal Assembly - Rear Wet Housing 12

13 50/60 SERIES ROCKER COVER MOUNTING 1 PIECE COVER PART # A DESCRIPTION Gasket - Rocker Cover to Cylinder Head 6/1999 MY 4-Bolt Grey A Isolator 43.25mm x 39.5mm A Isolator Washer use with A A Isolator Assembly 33mm x 22mm w/ Washer A Isolator Assembly 44.75mm x 33.75mm w/ Washer Gasket - Rocker Cover to MY 6/1999 & up - A Cylinder Head 10 Bolt - Black A Bolt & Isolator Assembly MY 6/1999 & up A Breather Element 1pc covers A Seal Ring - Breather A Clamp - Breather Tube ROCKER COVER MOUNTING 2 PIECE COVER PART # DESCRIPTION A Gasket - Upper to Lower A Gasket - Upper to Lower 6/1999 MY A Gasket - Lower to Cylinder Head Valve Cover A Gasket - Lower to Cylinder Head 6/1999 MY Grey A Bolt - Upper to Lower A Washer Copper A Isolator - Lower to Cylinder Head up to 1996 A Isolator Washer - up to 1996 A Lower to Cylinder Head Isolator Assembly - Lower to Cylinder Head includes Washer ( = ) A Gasket - Upper to Lower MY 6/1999 & up A Bolt - Upper to Lower MY 6/1999 & up A Washer Copper A Gasket - Lower to Cylinder Head MY 6/1999 & up Black A Isolator Assembly - Lower to Cylinder Head 6/99 & up Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 13

14 50/60 SERIES ROCKER COVER MOUNTING 3 PIECE COVER PART # DESCRIPTION A Gasket - Upper to Intermediate A Bolt - Upper to Intermediate A Gasket - Intermediate to Lower A Bolt - Intermediate to Lower A Gasket - Lower to Cylinder Head A Isolator - Lower to Cylinder Head A Isolator Washer - Lower to Cylinder Head A Isolator Assembly - Lower to Cylinder Head 6/1999 MY 6/1999 MY 6/1999 MY up to 1996 up to Grey A Gasket - Upper to Intermediate A Bolt - Upper to Intermediate A Gasket - Intermediate to Lower A Bolt - Intermediate to Lower A Gasket - Lower to Cylinder Head A Isolator Assembly - Lower to Cylinder Head MY 6/1999 & up MY 6/1999 & up MY 6/1999 & up 6/99 & up Black CYLINDER HEAD COMPONENTS PART # DESCRIPTION A Valve Kit - Intake "A" A Valve Kit - Exhaust "U" - Pre-1991 % A Valve Kit - Exhaust "H" % Note: Valve kits include valve, locks, seal & rotator. 14 A Valve - Intake "A" A Valve - Intake EGR A Valve - Intake GAS A Valve - Exhaust "U" - Pre-1991 % A Valve - Exhaust "H" % A Valve - Exhaust EGR & up A Valve - Exhaust GAS "A" or large dimple, "U" & NO machined ID ring & "H" or small dimple Note - % = Valve lash settings for these are not the same and cannot be mixed in an engine A Valve Lock A Valve Guide - Rifled mm OD A Valve Guide - Smooth mm OD A AR AR AR AR Valve Guide mm OD A Valve Stem Seal A Valve Stem Seal GAS

15 PART # 50/60 SERIES CYLINDER HEAD COMPONENTS DESCRIPTION A Valve Seat - Intake - STD A AR AR AR AR Valve Seat - Intake -.010" A Valve Seat - Intake GAS A Valve Seat - Exhaust - STD A AR AR AR AR Valve Seat - Exhaust -.010" A Valve Seat - Exhaust GAS A Valve Spring Both non-egr A Valve Spring - Intake EGR A Valve Spring - Exhaust EGR A Valve Spring Seat STD A Valve Rotator A N2 Injector Tube Kit * A N2 Injector Tube Tube * A N2 Injector Tube Seal * A N2 Injector Tube Auxiliary Seal Large A N2 Injector Tube Auxiliary Seal Small A N3 Injector Tube - Threaded Stainless A N3 Injector Tube Seal A E3 Injector Tube - Threaded Stainless A E3 Injector Tube Seal A AR AR E3 Injector Tube Shim -.007" A AR AR E3 Injector Tube Shim -.012" 1 notch A AR AR E3 Injector Tube Shim -.018" 2 notches Note - * = items included in kit A Gasket - Cylinder Head A Gasket - Cylinder Head A Cylinder Head Bolt A Cylinder Head Bolt Washer MCB50HBK 1 Cylinder Head Bolt Kit MCB60HBK Cylinder Head Bolt Kit w/ Bolts and Washers A AR AR AR AR Plug 1/4" Square Socket A AR AR AR AR Plug 1/2" Square Socket A AR AR AR AR Plug 1/2" Square Socket A AR AR AR AR Plug 3/4" Square Socket A AR AR AR AR Plug 3/4" Square Socket A AR AR AR AR Plug 1" Square Socket A AR AR AR AR Plug - Cup 1/2" A AR AR AR AR Plug - Cup 1 1/2" A Dowel A Camshaft Journal Cap Bolt A Camshaft Journal Cap Bolt Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 15

16 PART # 50/60 SERIES CYLINDER HEAD COMPONENTS DESCRIPTION A Camshaft Journal Cap Stud A Camshaft Journal Cap Nut A Spacer - Rocker Shaft A Seal - Rocker Shaft A Rocker Arm Bushing - Valve Narrow A Rocker Arm Bushing - Valve Wide A Button - Valve Adjustment MY 2000 A Adjustment Screw Assembly Intake A Adjustment Screw Assembly Exhaust A Adjustment Screw Assembly Injector A Adjustment Screw Nut FUEL PUMP & COMPONENTS PART # A Fuel Pump DESCRIPTION R Fuel Pump - Remanufactured Compressor Driven ref Old Style - 3/8" - LH ref.r A RK Repair Kit Kits include - Bearings, A RK Repair Kit Gaskets, Gear Pin, A RK-S Repair Kit - w/ Shaft Retainers, Coupling, A RK-SG Repair Kit - w/ Shaft & Gears Oil Seals, Relief Spring A Gasket - Mounting Early Style A Gasket - Mounting Pump to Air Compressor A Seal Ring - Pump Drive to Front Cover Square Cut A Seal Ring - Pump Drive to Front Cover A Gasket - Cover Thick A Gasket - Cover Thick A Seal - Cover 16 A Shaft & Hub Assembly A Retaining Ring - Shaft A Gear - Drive 0.249" wide - Std w/ Hole A AR AR AR AR Gear - Drive 0.375" wide - w/ Hole A Gear - Drive 3/8" wide - Hi Output w/ Hole A Key - Drive Gear A Pin - Drive Gear A Pin - Drive Gear 5/32" A AR AR AR AR Ring - Gear Retainer

17 PART # 50/60 SERIES FUEL PUMP & COMPONENTS DESCRIPTION A AR AR AR AR Check Valve Female #8 SST A AR AR AR AR Check Valve A AR AR AR AR Check Valve Female #6 SST A AR AR AR AR Check Valve A AR AR AR AR Check Valve 1/2" NPTF male #8 male flare A Check Valve A Check Valve * A AR AR AR AR Kit - Check Valve A Cap - Relief Valve * A Spacer - Relief Valve * A Pin - Shear - Relief Valve * A Seal - Valve Plug * A Seal Ring - Relief Valve * A Spring - Relief Valve * A Spring - Relief Valve Note - * = items included in kit A Alignment Pin A Seal - Oil - Drive Shaft A Bearing - Shaft A Shaft - Drive A Shaft - Drive w/o Gear A AR AR AR AR Snap Ring - Drive Shaft A Drive Coupling - Spider Shock Coupling A Fork - Coupling ref Gasket - Green A Bushing - Pipe Red - 3/8" to 1/4" Zinc A Plug - Body A Plug - Body 1/8" A Plug - Pipe 1/8" x 27" A Plug 3/8" Socket Head A Adapter Bolt Assembly w/ Washer A AR AR AR AR Bolt 5/16" x 18" x 3/4" A Lock Washer A Steel Ball 1/8" Dia Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 17

18 50/60 SERIES FUEL INJECTOR COMPONENTS Figure A 18

19 50/60 SERIES FUEL INJECTOR COMPONENTS Call out # PART # DESCRIPTION QTY Solenoid - w/o Groove for reference only 1 2 A Screw - Solenoid Assembly Load Plate Screw - Armature Armature for reference only 1 6 A Seal - Solenoid Spacer Screw - Control Valve Spring Retainer Spacer - Solenoid for reference only Retainer - Spring Spring - Control Valve Seat - Control Valve Spring Control Valve contact IM for sizes Screw - Control Valve Stop Hex Head Valve Stop contact IM for sizes O-ring - Internal Small Old Style 1 Retainer - Follower New Style Follower Spring - Follower New Style Plunger Body Assembly 1 21 A O-ring - Internal 1 A Upper * O-ring - External - Injector Mounting Upper - E * Upper - N Nut Assembly Filters Installed 1 A Lower * Lower - E O-ring - External - Injector Mounting * 1 Lower - N * Spacer Retainer - Filter Retainer - Filter 2 28 See Chart Spary Tip Cage - Check Valve Cage - Valve Spring Valve Spring STD 1 Valve Spring Seat Under Sized AR 33 A Clamp - Injector Hold Down for reference only 1 34 A Bolt - Injector Hold Down Hex Head 1 35 A Washer - Injector Hold Down 1 Note: * = Not Shown in Figure A Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 19

20 50/60 SERIES FUEL INJECTOR COMPONENTS Call out # PART # DESCRIPTION QTY A N A * Injector Hole Tube N3 - Threaded - Stainless A * E3 - Threaded - Stainless A N A * Seal - Injector Tube N3 A * E3 37B A * Seal - Injector Auxiliary N2 1 37C A * Seal - Injector Auxiliary N2 - Nose Note: * = Not Shown in Figure A ELECTRONIC FUEL INJECTOR & COMPONENTS KITS PART # MCBINJ A A DESCRIPTION Installation Kit DDEC II-IV Installation Kit DDEC V (N3) Installation Kit DDEC V (E3) CONTAINS CALL OUT # IN FIG. A 24 (2), 22, 21, 21B 22 (2), 24 (2), 34, 35 22, 24, 34, 35 MCB Internal O-ring Kit 6 (2), 15, 21 MCB MCB Internal O-ring Expansion Kit 6 (2), 15, 21, 22, 24 (2), 37B A K Complete O-ring Kit 6 (2), 15, 21, 21B, 22, 24 (2), 37B A A Injector Repair Kit 2 (4), 4, 6 (2), 7 (2), 10, 13 (3), 15, 21, 21B, 22, 24 (2), 31, 32, 37B MCB26210 MCB Nut Assembly O-ring Kit A Solenoid Seal & Screw Kit A Follower Spring & Retainer Kit 21, 22, 24 (2) 2 (4), 6 (2) 2 (2), 16, 18 20

21 50/60 SERIES REBUILT INJECTORS PART # DESCRIPTION CORE CODE SPRAY TIP HOLES R X Fuel Injector - Remanufactured C-DDEC C2A 9 R X Fuel Injector - Remanufactured C-DDEC D5 9 R X Fuel Injector - Remanufactured C-DDEC C1A 9 R X Fuel Injector - Remanufactured C-DDEC C2 9 R X Fuel Injector - Remanufactured C-DDEC C1 9 R X Fuel Injector - Remanufactured C-DDEC C3 9 R X Fuel Injector - Remanufactured C-DDEC D4 9 R X Fuel Injector - Remanufactured C-DDEC D3 9 R X X Fuel Injector - Remanufactured C-DDEC3/ B3 8 R X X Fuel Injector - Remanufactured C-DDEC3/ B5 8 R X Fuel Injector - Remanufactured C-DDEC3/ A1 8 R X X Fuel Injector - Remanufactured C-DDEC3/ D2 9 R X Fuel Injector - Remanufactured C-DDEC3/ C1 9 R X Fuel Injector - Remanufactured C-DDEC3/ D3 9 R X X Fuel Injector - Remanufactured C-DDEC3/ B6 8 R X X Fuel Injector - Remanufactured C-DDEC3/ B4 8 R X X Fuel Injector - Remanufactured C-DDEC3/ B3 8 R X X Fuel Injector - Remanufactured C-DDEC3/ A1 8 R X Fuel Injector - Remanufactured C-DDEC3/ B4 8 R X X Fuel Injector - Remanufactured C-DDEC3/ B1 8 R X X Fuel Injector - Remanufactured C-DDEC3/ D2 9 R X Fuel Injector - Remanufactured C-DDEC3/ D2 9 R X Fuel Injector - Remanufactured C-DDEC3/ A2 8 R X Fuel Injector - Remanufactured C-DDEC3/ B4 8 R X Fuel Injector - Remanufactured C-DDEC3/ B2 8 R X Fuel Injector - Remanufactured C-DDEC3/ E3 9 R X Fuel Injector - Remanufactured C-DDEC3/ D2 9 R X Fuel Injector - Remanufactured C-DDEC3/ B5 8 R X Fuel Injector - Remanufactured C-DDEC3/ E5 9 R X Fuel Injector - Remanufactured C-DDEC3/ C2 9 R X Fuel Injector - Remanufactured C-DDEC3/ D1 9 R X X Fuel Injector - Remanufactured C-DDEC3/ C1 9 R X Fuel Injector - Remanufactured C-DDEC3/ C1A 9 R X Fuel Injector - Remanufactured C-DDEC3/ C1A 9 Note: Contact Interstate-McBee w/esn for injector application CORE RETURNS MUST MEET THE FOLLOWING CRITERIA: Units must be properly identified with part number. Units must be returned as off of the engine assembled and complete. Units damaged by fire or excessive other damage will not be acceptable. Units with damaged or broken terminal screws will not be accepted. (See Figure B). GROUP CLASIFICATION OF CORES: Cores will be accepted for any of the exchange injectors within the specific group classification. Unacceptable cores not meeting the above criteria will be scrapped and no credit will be issued. Copy of the original invoice or a packing slip referring to said invoice must accompany cores upon return. C-DDEC1, C-DDEC2, C-DDEC3/4 Each core can be identified by the tower of the body, underneath the spring. The C-DDEC2 core has two distinct steps and the C-DDEC3/4 has a tapered tower. Series 60 cores with a broken or missing terminal screw will not be accepted. CORE MUST BE RETURNED TO: Attn: Core Department 4901 Lakeside Avenue Cleveland, OH BROKEN TERMINAL SCREW Figure B Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 21

22 EXHAUST SYSTEM 50/60 SERIES PART # A A A DESCRIPTION Exhaust Manifold Kit - Non-EGR Exhaust Manifold Kit - Non-EGR Exhaust Manifold Kit - Non-EGR High mount - flat center section High mount - setback center section Medium mount - offset center section A Gasket - Exhaust Manifold ref A AR AR AR Bolt - Manifold Mounting A AR AR AR Nut - Manifold Mounting A Gasket - Turbo Mounting A Gasket - Turbo Exhaust Inlet A Gasket - Turbo Exhaust Outlet A Gasket - Turbo Oil Drain A Seal - Turbo Compressor Outlet Elbow A Stud - Turbo Mounting M x 44 A Stud - Turbo Mounting M x 50 A Nut - Turbo Mounting A Washer - Turbo Mounting A AR AR AR AR Lock Nut - Turbo Spacer Plate A Clamp - Turbo Water Return Hose 1 1/2" A Clamp - V-Band w/ Nut A Plug - Cup A Gasket - EGR Valve 3 Bolt A Seal Ring - EGR Valve Square A Seal Ring - EGR Mixer Square A Gasket - Intake Manifold ref A Gasket - Intake Manifold EGR engines A Plug 1/4" Square Socket Head A Plug 1/4" Square Socket Head A Plug 3/8" Square Socket Head A Plug 1/2" Square Socket Head A Plug 1/2" Square Socket Head A Plug 3/4" Square Socket Head A Plug 1" Square Socket Head 22

23 TURBOCHARGER 50/60 SERIES REF PART NUMBER IM PART NUMBER APPLICATION MODEL A TV A TMF M TMF M TMF M TMF M GT M GT M M GT M GT4294S M M GT M GT M GT M M GT M GT M M GT M GT4294D M GT4294S M GT4294S M GT4294D M GT4294D M GT4294S M GT M GT M M GT M GT35/ M GT M GT M GT M GT4294BDN M GT4294BNS M GTA4202BDN M GTA4202BNS M M GTA4202BNS M GTA4202BDN M GT4202S M M GT4202S M GT M GT M GT M M GT M GT M GTA4202BDN M GT35/ A GT M GT47 Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 23

24 LUBRICATION SYSTEM PART # 50/60 SERIES DESCRIPTION A Oil Pump Assembly option type #232 A Oil Pump Assembly for option type #195 A AR AR AR AR Bushing - Oil Pump A Gasket - Oil Inlet Pipe A Gasket - Oil Inlet Pipe A Gasket - Oil Inlet/Outlet A O-ring - Oil Outlet Pipe Front A O-ring - Oil Outlet Pipe Rear A Gasket - Oil Outlet to Cylinder Block A Seal Ring - Breather A Bolt - Oil Pump Mount Short A Bolt - Oil Pump Mount Long A Oil Cooler Core - 10-plate A Oil Cooler Core - 11-plate MY 1991 & up MCBS Kit - Oil Cooler Installation* A Gasket - Oil Cooler Housing A Seal Ring - Core to Filter Head A Seal Ring - Housing Neck to Cylinder Block MY 1991 & up A Seal Ring - Bypass A Seal Ring - Filter Housing to Cylinder Block A Gasket - Oil Cooler Core Housing Prior to MY 1991 A Gasket - Oil Cooler Core Housing MY 1991 & up A Plug - Oil Cooler Cover 1/4" - Square Socket A Plug - Oil Cooler Cover 3/4" - Square Socket A Plug - Oil Cooler Cover 3/4" - Square Socket A Plug - Oil Cooler Cover Drain 1" - Square Socket A Seal Ring - Coolent Return A Valve - Regulator & Relief A Valve Spring A Gasket - Oil Pressure Regulator Regulator and Relief Valve A Seal - Oil Filter Bypass A Seal - Oil Filter A Seal - Oil Filter Adapter Note - * = denotes items included in kit 24

25 PART # 50/60 SERIES LUBRICATION SYSTEM DESCRIPTION A Seal - Oil Filter Adapter Bypass MY 1991 & up ref A AR AR AR AR Seal - Oil Filter Cover ref A Seal - Dipstick A Cap - Oil Filler A Gasket - Oil Filler Tube 4 Hole A Lock Washer - Oil Filler Tube Bracket A Seal - Oil Pan A Seal - Oil Pan** A Spacer A Isolator up to April 1999 A Bolt A Oil Pan Assembly - Front Sump A Seal - Oil Pan*** April 1999 & up A Isolator Bolt Assembly Bolt, Isolator & Spacer A Plug - Oil Pan Drain 1" Square Socker Head A Plug - Oil Pan Drain 3/4" Square Socker Head A O-ring - Oil Pan Drain Note - ** = requires separate Spacer/Isolator/Bolt *** = requires one piece Isolator Bolt Assembly Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 25

26 COOLING SYSTEM PART # 50/60 SERIES DESCRIPTION A Water Pump Assembly 6R R A Seal Ring - Mounting Square Cut A Water Pump Assembly 6R & up Non-EGR A Seal - Mounting O-ring A Water Pump Assembly EGR - Vertical Inlet A Seal - Mounting O-ring A Water Pump Assembly EGR - Side Inlet A Seal - Mounting O-ring A Water Pump Assembly EGR - Horizontal neck A Seal - Mounting O-ring A Water Pump Assembly EGR - Horizontal Inlet A Seal - Mounting O-ring A Seal - Mounting O-ring Early front mount A Kit - Water Pump Reconditioning denotes items in kit A Seal Ring - Water Pump Cover A Water Seal Assembly A Oil Seal A Bearing Assembly A Bearing Retainer Ring A NB Kit - Water Pump Reconditioning w/o Bearings A Kit - Water Pump Cover Steel Cover, Snap Ring Replacement & O-ring Seal A Cover - Water Pump Steel A Cover - Water Pump Non-metallic A Retainer Ring - Cover A Seal Ring - Water Pump Cover A Seal Ring - Water Pump Elbow to Water Pump A Impeller 6-vane C.I. A Impeller type #263 & 270 Pumps ONLY A Gasket A Pump Shaft A Gear A AR AR AR AR Plug - Cup 15/16" A Impeller - Fresh Water Pump Hi-Cap Body A Impeller - Fresh Water Pump After 12/90 A Electrode - Raw Water Pump Zinc - 3 3/8" long 26

27 COOLING SYSTEM PART # 50/60 SERIES DESCRIPTION A Seal Ring - Fresh Water Pump Cover A Seal - Fresh Water Pump Coolent Unitized A Bolt - Raw Water Pump Tube Bracket A Washer Copper A Lock Washer - Raw Water Inlet Mount A Lock Washer - Raw Water Pump Mount A Plug 1/8" Square Socket Head A Plug 1/4" Square Socket Head A Plug 1/2" Square Socket Head A Plug 1/2" Square Socket Head A Thermostat 160 A Thermostat 180 A Kit - Thermostat 185 Qty 1ea. Thermostat & Seal A Thermostat 185 A Kit - Thermostat 190 Qty 1ea. Thermostat & Seal A Thermostat 190 A Seal - Thermostat A Plug 3/8" Square Socket Head A Plug 1/2" Square Socket Head A Plug 3/4" Square Socket Head A Plug 3/4" Square Socket Head A Hose - Water Bypass 1.75" x 3.25" A Clamp - Water Bypass A Hose - Pump to Cooler Housing 2.75" x 3.01" A Seal - Oil - Fan Spindle A Bearing - Roller - Fan Spindle A Seal - Fan Shaft A Bearing - Ball Single Row A AR AR AR AR Washer General Usage Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 27

28 PART # 50/60 SERIES FLYWHEEL & VIBRATION DAMPER DESCRIPTION A Flywheel Assembly - 15" Flat type - 8" Plate A Flywheel Assembly - 15" Flat type - 10" Plate A Bolt - Flywheel Mounting 9/16"-18 x 3/4" (short) A Bolt - Flywheel Mounting 9/16"-18 x 2 1/4" (long) A Bolt - Flywheel Mounting 9/16"-18 x 2 1/2" (special) A Bearing - Clutch Pilot Ball type - Single Row A Housing - Flywheel Aluminum - 14mm A Plug 1" Square Socket Head MCB Gasket Set - Front Cover A Gasket - Camshaft Access Cover A Seal Ring - Camshaft Thrust Plate A Seal Ring - Camshaft Thrust Plate A Seal Ring - Camshaft Thrust Plate A Seal Ring - Camshaft Thrust Plate A Seal Ring - Camshaft Cap - Front A Seal - Oil - Balance Weight Cover A Seal Ring - Gear Case A Seal Ring - Gear Case Cover A Washer - Front Cover Copper Special A Damper 13.5" A Damper 13.5" A A Bolt - Vibration Damper Mount Washer - Vibration Damper Mount Perimeter ref Perimeter EGR units 2 Bolt - Plate to Cylinder Head 2 Bolt - Plate to Cylinder Head Racetrack Copper April 1993 & up ref

29 50/60 SERIES ACCESSORY DRIVE & AIR COMPRESSOR PART # A A A A A A A A A DESCRIPTION Bearing - Ball - Accessory Drive Bearing - Ball - Alternate Drive Bearing - Accessory Drive Shaft Ring - Lock - Accessory Drive Ring - Retaining - Accessory Drive Seal - Oil - Accessory Drive Shaft Seal - Oil - Accessory Drive Shaft Gasket - Accessory Drive Gear Cover Seal Ring - Drive to Front Cover Heat Stabilizer Heavy Duty A Bearing - Roller - Air Compressor A Coupling - Compressor to Drive MY1994 A Seal Ring - Air Compressor Oil Supply A Seal Ring - Air Compressor to Cyl Block A Gasket - Compressor to Drive MY1994 A Gasket - A/C or Drive to Gear Case A Gasket - Air Strainer Mounting A AR AR AR AR Lock Washer - Air Compressor Mounting A AR AR AR AR Bolt - Air Compressor Booster Tube Hex - 5/16"-18 x 3/4" A Plug 1/8" Square Socket Head A Plug 1/4" Square Socket Head A Plug 1/4" Square Socket Head A Plug 1/2" Square Socket Head A Plug 1/2" Square Socket Head A Plug 3/4" Square Socket Head A Clamp - Hose 1/2" Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 29

30 ENGINE SENSORS PART # 50/60 SERIES DESCRIPTION A Sensor - Position SRS A Sensor - Position TRS A Sensor - Position SRS - DDEC V A Sensor - Position TRS - DDEC V A Sensor - Pressure Turbocharger A Sensor - Pressure Engine Oil A Sensor - Speed Turbocharger A Sensor - Temperature Coolant A Sensor - Temperature Engine Oil A Sensor - Temperature Multi-System A AR AR AR AR Seal Ring A AR AR AR AR Plug 1/4" Square Socket Head A Seal - Boost Sensor A Isolator - ECM Mounting GASKETS & SEALS 30 DESCRIPTION PART # Accessory Drive Gear Cover Gasket A Accessory Drive Seal Ring - Drive to Front Cover A Accessory Drive Shaft Oil Seal A Heavy Duty Accessory Drive Shaft Oil Seal A Air Compressor Air Strainer Mounting Gasket Air Compressor Gasket - Drive to Gear Case A A Air Compressor Oil Supply Seal Ring A Air Compressor to Cyl Block Seal Ring A Air Compressor to Drive Gasket A MY1994 Balance Weight Cover Oil Seal A Camshaft Access Cover Gasket A Camshaft Cap Seal Ring - Front A Racetrack style Camshaft Thrust Plate Seal Ring A Camshaft Thrust Plate Seal Ring A Bolt - Plate to Cylinder Head 2 Bolt - Plate to Cylinder Head Camshaft Thrust Plate Seal Ring A Perimeter EGR units

31 50/60 SERIES GASKETS & SEALS DESCRIPTION PART # Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. Camshaft Thrust Plate Seal Ring A Perimeter ref Crankshaft Front Seal Assembly A Unitized Seal & Wear Sleeve Crankshaft Rear Seal - OS A w/o Wear Sleeve Crankshaft Rear Seal Assembly A Wet Housing Crankshaft Rear Seal Assembly A Crankshaft Rear Seal Assembly - OS A Cylinder Head Gasket A Cylinder Head Gasket A Cylinder Liner Seal - Crevice A Cylinder Liner Seal - D-ring A Dipstick Seal A EGR Valve Gasket A Bolt EGR Valve Seal Ring A Square EGR Valve Seal Ring A Square Unitized Seal & Wear Sleeve Exhaust Manifold Gasket A ref Fan Shaft Seal A Fan Spindle Oil Seal A Fuel Filter O-ring Seal A Water Separator Fuel Injector Lower Aux O-ring - Internal A AR AR AR AR Small Fuel Injector Mounting O-ring - External A AR AR AR AR Upper Fuel Injector Mounting O-ring - External A AR AR AR AR Lower Fuel Injector O-ring Blue - N3 Fuel Injector O-ring Purple - N3 Fuel Injector O-ring - Internal AR AR AR AR Small Fuel Injector O-ring Washer Grey - N3 Fuel Injector Seal Ring E3 Fuel Injector Seal Ring E3 Fuel Injector Solenoid Spacer Seal A AR AR AR AR Fuel Injector Upper Aux O-ring - Internal A AR AR AR AR Large Fuel Pump Cover Gasket A Thick Fuel Pump Cover Gasket - OS A Thick Fuel Pump Cover Seal A Fuel Pump Drive Seal Ring - Pump Drive to Front Cover A Square Cut 31

32 50/60 SERIES GASKETS & SEALS 32 DESCRIPTION PART # Fuel Pump Drive Seal Ring - Pump Drive to Front Cover Fuel Pump Mounting Gasket - Pump to Air Compressor Fuel Pump Mounting Gasket - Pump to Drive A A Late style A Early style Fuel Pump Oil Seal A Fuel Pump Valve Plug Seal A Gear Case Cover Seal Ring A Gear Case Seal Ring A Injector Mounting O-ring Seal A Lower Injector Mounting O-ring Seal A Upper Injector Tube Auxiliary Seal - N2 A Small Injector Tube Auxiliary Seal - N2 A Large Injector Tube Seal - E3 A Injector Tube Seal - N2 A Injector Tube Seal - N3 A Intake Manifold Gasket A ref Intake Manifold Gasket A EGR engines Oil Cooler Bypass Seal Ring A Oil Cooler Coolant Return Seal Ring A Oil Cooler Core Filter Housing to Cylinder Block Seal Ring A Oil Cooler Core Housing Gasket A MY 1991 & up Oil Cooler Core Housing Gasket A Prior to MY 1991 Oil Cooler Core to Filter Head Seal Ring A Oil Cooler Housing Seal Ring - Neck to Cyl Block A Oil Filler Tube Gasket A hole Oil Filter Adapter Bypass Seal A Oil Filter Adapter Seal A Oil Filter Bypass Seal A MY 1991 & up ref Oil Filter Cover Seal A AR AR AR AR ref Oil Filter Seal A Oil Pan Drain O-ring A Oil Pan Seal A Oil Pan Seal A use w/one piece Isolator Bolt Assembies

33 50/60 SERIES GASKETS & SEALS DESCRIPTION PART # Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. Oil Pan Seal A up to April 1999 Oil Pressure Regulator Gasket A Oil Pump Breather Seal Ring A Oil Pump Inlet Pipe Gasket A Oil Pump Inlet Pipe Gasket A Oil Pump Inlet/Outlet Gasket A Oil Pump Outlet Gasket A to Cylinder Block Oil Pump Outlet Pipe O-ring A Front Oil Pump Outlet Pipe O-ring A Rear Power Steering Pump Gasket A Relief Valve Seal Ring A Rocker Cover Gasket - Cover to Cylinder Head Rocker Cover Gasket - Cover to Cylinder Head Rocker Cover Gasket - Intermediate to Lower Rocker Cover Gasket - Intermediate to Lower Rocker Cover Gasket - Lower to Cylinder Head Rocker Cover Gasket - Lower to Cylinder Head Rocker Cover Gasket - Upper to Lower Rocker Cover Gasket - Upper to Lower Rocker Cover Gasket - Upper to Intermediate Rocker Cover Gasket - Upper to Intermediate A A /1999 MY 4-Bolt Grey MY 6/1999 & up - 10-bolt Black A MY 6/1999 & up A /1999 MY A /1999 MY Grey A A A /1999 MY A /1999 MY A MY 6/1999 & up Rocker Shaft Seal A Sensor Seal - Boost A Sensor Seal Ring A AR AR AR AR Thermostat Seal A Turbo Compressor Outlet Elbow Seal A Turbo Exhaust Inlet Gasket A Turbo Exhaust Outlet Gasket A Turbo Mounting Gasket A Turbo Oil Drain Gasket A

34 50/60 SERIES GASKETS & SEALS DESCRIPTION PART # GASKET SETS & KITS Water Pump Coolent Seal A Unitized Water Pump Cover Seal Ring A Water Pump Cover Seal Ring A Water Pump Cover Seal Ring A Water Pump Elbow Seal Ring A Elbow to Water Pump Water Pump Gasket A Water Pump Mounting O-ring Seal A Water Pump Mounting O-ring Seal A Water Pump Mounting O-ring Seal A Water Pump Mounting Seal Ring A Square Cut Water Pump Oil Seal A Water Pump Seal - Lip Type A Water Pump Water Seal Assembly A DESCRIPTION PART # Cylinder Head Bolt Kit MCB50HBK 1 includes Bolts and Washers Cylinder Head Bolt Kit MCB60HBK Cylinder Head Gasket Set A Cylinder Head Gasket Set A Cylinder Head Gasket Set - MY2007 A Cylinder Head Gasket Set - EGR A Cylinder Liner Seal Kit A KT Exhaust Manifold Kit - Non-EGR A Exhaust Manifold Kit - Non-EGR A Exhaust Manifold Kit - Non-EGR A Front Cover Gasket Set MCB Front Cover O-ring Kit MCBS Fuel Injector Complete O-ring Kit A K Fuel Injector Follower Spring & Retainer Kit A use only w/ NEW style bolts Contains Crevice Seal & D Ring High mount flat center section High mount setback center section Medium mount offset center section Fuel Injector Installation Kit MCBINJ DDEC II-IV

35 GASKET SETS & KITS DESCRIPTION PART # 50/60 SERIES Fuel Injector Installation Kit A DDEC V (N3) Fuel Injector Installation Kit A DDEC V (E3) Fuel Injector Internal O-ring Kit MCB Fuel Injector Internal O-ring Kit - Bulk Fuel Injector Nut Assembly O-ring Kit Fuel Injector Nut Assembly O-ring Kit - Bulk MCB MCB MCB Fuel Injector Repair Kit A Fuel Injector Repair Kit - Bulk A Fuel Injector Solenoid Seal & Screw Kit A Fuel Pump Check Valve Kit A AR AR AR AR Fuel Pump Repair Kit A RK Fuel Pump Repair Kit A RK Fuel Pump Repair Kit - w/ Shaft A RK-S Fuel Pump Repair Kit - w/ Shaft & Gears Injector Installation Kit - DDEC V (E3) Injector Installation Kit - DDEC II-IV Injector Installation Kit - DDEC V (N3) A RK-SG A Seals, Bolt & Washer MCBINJ A Injector Tube Kit - N2 A Lower Bearing Kit - STD A Seals, Gasket, Bolt & Washer includes Seal A Narrow Mains - 43mm Early Lower Bearing Kit - STD A Wide Mains - 47mm Lower Bearing Kit - STD A Articulated Steel Piston Lower Bearing Kit - STD A Non-EGR Engine Lower Bearing Kit - STD A Lower Bearing Kit - STD A Lower Bearing Kit -.254mm A Tabbed Thrust Washers Hooked & Tabbed Thrust Washers Articulated Steel Piston Lower Bearing Kit -.254mm A Wide Mains - 47mm Detroit Diesel and 50/60 Series are registered trademarks of Detroit Diesel, Inc. All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 35

36 DESCRIPTION PART # Lower Bearing Kit -.508mm A Articulated Steel Piston Lower Bearing Kit -.508mm A Wide Mains - 47mm Oil Cooler Installation Kit MCBS MY 1991 & up Overhaul Gasket Set A Overhaul Gasket Set MCB Overhaul Gasket Set A Overhaul Gasket Set - EGR A Slipper Bearing Kit A Slipper Bearing Kit MCB Water Pump Cover Replacement Kit 50/60 SERIES GASKET SETS & KITS A Water Pump Reconditioning Kit A includes Rocker Cover Gaskets w/o Rocker Cover Gaskets X-head Iron - OE Crown X-head Iron - IMCB Crown Steel Cover, Snap Ring & O-ring Seal Water Pump Reconditioning Kit A NB w/o Bearings 36

37 INDEX PART # DESCRIPTION PAGE PART # DESCRIPTION PAGE M Turbocharger B3 Fuel Injector Spray Tip M Turbocharger B4 Fuel Injector Spray Tip M Turbocharger B5 Fuel Injector Spray Tip M Turbocharger B6 Fuel Injector Spray Tip Follower C1A Fuel Injector Spray Tip Plunger C1 Fuel Injector Spray Tip Filter Retainer C2A Fuel Injector Spray Tip Filter Retainer C2 Fuel Injector Spray Tip Follower Retainer C3 Fuel Injector Spray Tip Injector Load Plate D1 Fuel Injector Spray Tip Armature D2 Fuel Injector Spray Tip Screw - Armature D3 Fuel Injector Spray Tip Control Valve Spring Retainer Screw D4 Fuel Injector Spray Tip Solenoid Spacer D5 Fuel Injector Spray Tip Spring Retainer Fuel Injector Seal Ring 19, Control Valve Spring Fuel Injector Seal Ring 19, Control Valve 19 A Lock Washer Valve Stop 19 A Lock Washer Spacer 19 A Lock Washer 25, Cage - Check Valve 19 A Lock Washer 12, Valve Spring 19 A Drive Gear Pin Cage - Valve Spring 19 A Bolt Valve Spring Seat 19 A Bolt 13, Valve Spring Seat 19 A Nut Control Valve Spring Seat 19 A Steel Ball Control Valve Stop Screw 19 A Steel Ball Body Assembly 19 A Bolt Fuel Injector O-ring 19, 31 A Alignment Pin Follower Spring 19 A Camshaft Journal Cap Nut Follower Retainer 19 A Crankshaft Rear Seal 12, Gasket - Green 17 A Intake Valve Kit Nut Assembly 19 A Exhaust Valve Kit Solenoid 19 A Injector Tube Kit 15, Fuel Injector O-ring 19, 31 A Ball Bearing Fuel Injector O-ring 19, 31 A Pilot Clutch Bearing Fuel Injector O-ring Washer 19, 31 A Piston Ring Set 7, E3 Fuel Injector Spray Tip 21 A Thermostat E5 Fuel Injector Spray Tip 21 A Thermostat A1 Fuel Injector Spray Tip 21 A Clamp - Water Bypass A2 Fuel Injector Spray Tip 21 A Bolt B1 Fuel Injector Spray Tip 21 A Fuel Pump Mounting Gasket 16, B2 Fuel Injector Spray Tip 21 A Drive Coupling - Spider 17 All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 37

38 INDEX 38 PART # DESCRIPTION PAGE A Lock Nut 22 A Oil Pan Drain Plug 25 A Piston Ring Set 8 A Clamp - V-Band 22 A Oil Pump Assembly 24 A Oil Pump Outlet Pipe O-ring 24, 33 A Oil Pump Outlet Pipe O-ring 24, 33 A Pump Shaft 26 A Oil Cooler Bypass Seal Ring 24, 32 A Gear 26 A Oil Pump Inlet Pipe Gasket 24, 33 A Impeller 26 A Rocker Cover Gasket 14, 33 A Piston Cooling Nozzle Bolt 9 A Gasket - Oil Cooler Housing 24, 32 A Water Pump Hose 27 A Exhaust Valve 14 A Drive Gear 16 A Drive Shaft 17 A Plug 17 A Relief Valve Cap 17 A Relief Valve Seal Ring 17, 33 A Relief Valve Spring 17 A Drive Shaft Snap Ring 17 A Relief Valve Spacer 17 A Fuel Pump Check Valve Kit 17, 35 A Relief Valve Shear Pin 17 A Water Pump Gasket 26, 34 A Turbo Mounting Stud 22 A Flywheel Assembly 28 A Exhaust Valve Kit 14 A Impeller 26 A Oil Cooler Core Seal Ring 24, 32 A Turbocharger 23 A Turbo Compressor Outlet Elbow Seal 22, 33 A Turbocharger 23 A Accessory Drive Ball Bearing 29 A Flywheel Assembly 28 A Plug A Plug 12, 15, 22, 27, 29 12, 15, 24, 27, 29 PART # DESCRIPTION PAGE A Plug 15, 22, 24, 25, 28 A Oil Pan Seal 25, 32 A Oil Pump Inlet Pipe Gasket 24, 33 A Exhaust Manifold Gasket 22, 31 A Accessory Drive Shaft Oil Seal 29, 30 A Rocker Cover Gasket 13, 33 A Fuel Injector Lower Auxiliary O-ring A Rocker Cover Gasket 15, 19, 31, 32 13, 14, 33 A Rocker Cover Gasket 14, 33 A Water Pump Cover Seal Ring 26, 34 A Fuel Pump Oil Seal 17, 32 A Isolator 30 A Exhaust Manifold Kit 22, 34 A Exhaust Manifold Kit 22, 34 A Crankshaft Rear Seal Assembly 12, 31 A Oil Filter Cover Seal 25, 32 A Adjustment Screw Nut 16 A Dipstick Seal 25, 31 A Temperature Sensor 30 A Air Compressor Gasket 29, 30 A Temperature Sensor 30 A Injector Tube Seal 15, 20, 32, 35 A Connecting Rod Bearing 10 A Connecting Rod Bearing 10 A Connecting Rod Bearing 10 A Connecting Rod Bearing 10 A Crankshaft 12 A Power Steering Pump Gasket 33 A Exhaust Manifold Kit 22, 34 A Fuel Pump Cover Gasket 16, 31 A Fuel Pump Cover Gasket 16, 31 A Rocker Cover Gasket 13, 14, 33 A Rocker Cover Gasket 13, 33 A Balance Weight Cover Oil Seal 28, 30 A Check Valve 17 A Check Valve 17 A Crankshaft Rear Seal Assembly 12, 31 A Check Valve 17 A Intake Valve Seat 15

39 INDEX PART # DESCRIPTION PAGE A Isolator 25 A Spacer 25 A Check Valve 17 A RK-S Fuel Pump Repair Kit 16, 35 A RK-SG Fuel Pump Repair Kit 16, 35 A RK Fuel Pump Repair Kit 16, 35 A Intake Manifold Gasket 22, 32 A Isolator Assembly 13, 14 A Isolator 13 A Impeller 26 A Temperature Sensor 30 A Alternate Drive Ball Bearing 29 A Crankshaft Front Seal Assembly 12, 31 A Valve Guide 14 A Valve Guide 14 A Exhaust Valve Seat 15 A Seal Ring - Camshaft Thrust Plate 28, 30 A Piston Kit 8 A Piston Kit 8 A Piston Kit 8 A Crankshaft Rear Seal Assembly 12, 31 A Slipper Bearing Kit 8, 36 A Lower Bearing Kit 11, 35 A Lower Bearing Kit 11, 36 A Exhaust Valve 14 A Intake Valve 14 A Water Pump Mounting Seal Ring 26, 34 A Adjustment Screw Assembly 16 A Adjustment Screw Assembly 16 A Rocker Shaft Seal 16, 33 A Piston Pin Retainer 8 A Seal Ring - Camshaft Thrust Plate 28, 30 A Valve Stem Seal 14 A Rocker Cover Gasket 13, 14, 33 A Bolt & Isolator Assembly 13, 14 A Oil Pan Seal 25, 32 A Isolator Bolt Assembly 25 A Oil Pan Assembly 25 A Pressure Sensor 30 A Oil Cooler Core 24 A Oil Cooler Core 24 A Water Pump Water Seal Assembly 26, 34 PART # DESCRIPTION PAGE A Water Pump Coolent Seal 27, 34 A Flywheel Housing 28 A Water Pump Assembly 26 A Piston Pin 8 A Rod Cap Bolt 9 A Seal Ring - Camshaft Cap - Front 28, 30 A Valve Stem Seal 14 A Thrust Bearing Kit 11 A Piston Kit 8 A Fuel Filter O-ring Seal 31 A Piston Pin 8 A Counter Bore Repair Sleeve 12 A Damper 13.5" 28 A Water Pump Mounting O-ring Seal 26, 34 A Water Pump Assembly 26 A Connecting Rod Bearing - STD 10 A Connecting Rod Bearing - STD 10 A Connecting Rod Bearing -.254mm 10 A Connecting Rod Bearing -.508mm 10 A Connecting Rod Bearing -.762mm 10 A Crankshaft - 12-hole 12 A Water Pump Mounting O-ring Seal 26, 34 A Seal Ring 29, 30 A Position Sensor 30 A Position Sensor 30 A Water Pump Elbow Seal Ring 26, 34 A Seal Ring - Camshaft Thrust Plate 28, 30 A Oil Pump Assembly 24 A Gasket - Accessory Drive Gear Cover 29, 30 A Lower Bearing Kit 5, 11, 35 A Water Pump Oil Seal 26, 34 A Seal Ring - Camshaft Thrust Plate 28, 31 A Piston Cooling Nozzle 9 A Fuel Injector Follower Spring & Retainer Kit All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 20, 34 A Exhaust Valve 14 A Intake Valve 14 A NB Water Pump Reconditioning Kit 26, 36 A Water Pump Reconditioning Kit 26, 36 A Thrust Washer 10 A Thrust Washer 10 A Piston Kit 8 39

40 INDEX PART # DESCRIPTION PAGE A Piston Kit 8 A Piston Kit 8 A Piston Kit 8 A Oil Pan Drain O-ring 25, 32 A Cylinder Head Bolt 15 A Intake Manifold Gasket 22, 32 A Cylinder Liner Kit 8 A Cylinder Liner Kit 8 A Piston Ring Set 7, 8 A Piston Ring Set 7, 8 A Cylinder Head Gasket 15, 31 A KT Cylinder Liner 8, 34 A Cylinder Liner 7 A Speed Sensor 30 A Lower Bearing Kit A Lower Bearing Kit A Lower Bearing Kit 5, 6, 11, 35 5, 6, 11, 35 A Piston Pin 8 A Lower Bearing Kit 5 6, 11, 35 A Overhaul Gasket Set 11, 36 A Cylinder Head Gasket Set 11, 34 A Cylinder Head Gasket Set 11, 34 A Thermostat Kit 27 A Cylinder Liner Kit 8 A Water Pump Assembly 26 A Lower Bearing Kit 5 A Lower Bearing Kit 6 A Lower Bearing Kit 5 A Lower Bearing Kit 6 A Lower Bearing Kit 6 A Lower Bearing Kit 6 A Overhaul Gasket Set 11, 36 A Pressure Sensor 30 A Oil Filter Adapter Bypass Seal 25, 32 A Main Bearing 10 A Shaft & Hub Assembly 16 A Fuel Pump 16 A Fuel Pump Drive Seal Ring 16, 31 A Lower Bearing Kit 6 A Injector Tube Seal 15, 20, 32 A Piston Kit 8 PART # DESCRIPTION PAGE A Main Bearing 10 A Thermostat 27 A Gasket - EGR Valve 22, 31 A Connecting Rod Bearing -.254mm 10 A Connecting Rod Bearing -.508mm 10 A Thermostat Kit 27 A Valve Guide 14 A Lower Bearing Kit 5, 6, 11, 35 A Turbocharger 23 A Injector Tube Seal 15, 20, 32 A Injector Hole Tube 15, 20 A Thrust Bearing Kit 11 A Water Pump Assembly 26 A Water Pump Assembly 26 A Valve Spring 15 A Check Valve 17 A Lower Bearing Kit 5, 11, 35 A Turbo Exhaust Inlet Gasket 22, 33 A Turbo Exhaust Outlet Gasket 22, 33 A Seal Ring - EGR Valve 22, 31 A Seal Ring - EGR Mixer 22, 31 A Washer 19 A Cylinder Head Gasket Set - EGR 11, 34 A Overhaul Gasket Set 11, 36 A E3 Injector Tube Shim -.007" 15 A E3 Injector Tube Shim -.012" 15 A E3 Injector Tube Shim -.018" 15 A Lower Bearing Kit 5 A Adjustment Screw Assembly 16 A Fuel Injector Installation Kit 20, 35 A Fuel Injector Installation Kit 20, 35 A Piston Ring Set 8 A Piston Kit 8 A RK Fuel Pump Repair Kit 16, 35 A Piston Kit 8 A Cylinder Head Gasket 15, 31 A Lower Bearing Kit 6 A Cylinder Head Gasket Set - MY , 34 A Cover - Water Pump 26 A Water Pump Assembly 26 A Water Pump Cover Replacement Kit 26, 36 40

41 INDEX PART # DESCRIPTION PAGE A Injector Hole Tube 15, 20 A Lower Bearing Kit 11, 35 A Lower Bearing Kit 11, 36 A Cylinder Liner Shim 12 A Cylinder Liner Shim 12 A Cylinder Liner Shim 12 A Lower Bearing Kit 6 A Damper 13.5" 28 A Adapter Bolt Assembly 17 A Water Pump Cover Seal Ring 27, 34 A Breather Element 13 A Fork - Coupling 17 A Oil Pump Breather Seal Ring 13, 24, 33 A Seal - Fan Shaft 27, 31 A Isolator Washer 13, 14 A Injector Tube Auxiliary Seal 15, 20, 32 A Fuel Pump Cover Seal 16, 31 A Gasket - Air Strainer Mounting 29, 30 A Oil Pressure Regulator Gasket 24, 33 A Cap - Oil Filler 25 A Valve Spring 24 A Bushing - Oil Pump 24 A Drive Gear 16 A Washer 27 A Thermostat Seal 27, 33 A Washer 28 A Dowel 15 A Button - Valve Adjustment 16 A Plug - Cup 12, 22 A Plug - Cup 12, 15 A Gear Case Cover Seal Ring 28, 32 A Coupling - Compressor to Drive 29 A Fuel Pump Mounting Gasket 16, 32 A Washer 13 A Washer 28 A Fuel Pump Valve Plug Seal 17, 32 A Plug 17 A Check Valve 17 A Drive Gear 16 A Washer 27 A Boost Sensor Seal 30, 33 PART # DESCRIPTION PAGE A Relief Valve Spring 17 A Clamp - Hose 13, 22, 29 A Fuel Injector Repair Kit 20, 35 A Fuel Injector Repair Kit 20, 35 A Fuel Injector Solenoid Spacer Seal 19, 31 A Fuel Injector Mounting O-ring 19, 31, 32 A K Fuel Injector Complete O-ring Kit 20, 34 A Fuel Injector Upper Auxiliary O-ring 19, 31 A Fuel Injector Mounting O-ring 19, 31, 32 A Solenoid Assembly Screw 19 A Fuel Injector Solenoid Seal & Screw Kit 20, 35 A Electrode - Raw Water Pump 26 A Plug 12, 22, 24, 27, 29 A Cover - Water Pump 26 A Retainer Ring - Cover 26 A Regulator & Relief Valve 24 A Plug 12, 15, 24, 27 A Drive Gear Pin 16 A Gear Retainer Ring 16 A Drive Gear Key 16 A Bearing - Shaft 17 A Check Valve 17 A Plug A Plug A Plug A Plug 12, 22, 29, 30 12, 15, 22, 27, 29 12, 17, 27, 29 12, 17, 22, 27 A Bushing - Pipe 17 A Bolt 17 A Plug 15 A Bolt - Raw Water Pump Tube 27 A Sensor Seal Ring 30, 33 A Liner Seal - Crevice 8, 31 A Rod Cap Nut 9 A Bearing - Accessory Drive Shaft 29 A Rocker Arm Bushing 16 A Lock Ring 29 All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 41

42 INDEX 42 PART # DESCRIPTION PAGE A Injector Hole Tube 20 A Valve Spring Seat 15 A Injector Tube Tube 15 A Thrust Washer 10 A Piston Pin 8 A Clamp - Injector Hold Down 19 A Oil Pan Seal 25, 33 A Valve Rotator 15 A Exhaust Valve Seat 15 A Exhaust Valve Seat 15 A Intake Valve Seat 15 A Camshaft Journal Cap Bolt 15 A Gasket - Camshaft Access Cover 28, 30 A Water Pump Seal 34 A Dowel Pin 12 A Seal - Oil - Accessory Drive Shaft 29, 30 A Water Pump Mounting O-ring Seal 26, 34 A Washer 22 A Liner Seal - D-ring 8, 31 A Seal - Oil - Fan Spindle 27, 31 A Retaining Ring 29 A Bolt - Vibration Damper Mount 28 A Gasket - A/C or Drive to Gear Case 29, 30 A Bolt - Injector Hold Down 19, 24 A Seal Ring 16, 29, 30, 32 A Isolator 13, 14 A Oil Cooler Coolent Return Seal Ring 24, 32 A Turbo Oil Drain Gasket 22, 33 A Oil Cooler Housing Seal Ring 24, 32 A Oil Filler Tube Gasket 25, 32 A Cylinder Head Bolt 15 A Bolt - Piston Pin 8 A Plug 22 A Oil Filter Bypass Seal 24, 32 A Oil Filter Seal 24, 32 A Oil Filter Adapter Seal 24, 32 A Oil Pump Inlet/Outlet Gasket 24, 33 A Oil Pump Outlet Gasket 24, 33 A Oil Cooler Core Housing Gasket 24, 32 A Rod Cap Bolt 9 A Bolt - Manifold Mounting 22 A Position Sensor 30 A Position Sensor 30 PART # DESCRIPTION PAGE A Valve Spring 15 A Bearing Assembly 26 A Turbo Mounting Stud 22 A Bearing Retainer Ring 26 A Bull Gear Bearing Assembly 10 A Drive Shaft 17 A Piston Pin Spacer Bolt 8 A Water Pump Cover Seal Ring 26, 34 A Impeller 26 A Turbo Mounting Gasket 22, 33 A Rocker Arm Bushing 16 A Valve Lock 14 A Rocker Shaft Spacer 16 A Camshaft Journal Cap Bolt 15 A Camshaft Journal Cap Stud 16 A Intake Valve 14 A Exhaust Valve 14 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Main Bearing 10 A Camshaft Bearing - STD 10 A Camshaft Bearing -.254mm 10 A Camshaft Bearing -.508mm 10 A Camshaft Bearing -.762mm 10 A Connecting Rod Bearing - STD 10 A Connecting Rod Bearing -.254mm 10 A Connecting Rod Bearing -.508mm 10 A Connecting Rod Bearing -.762mm 10 A Gear Case Seal Ring 28, 32 A Bolt - Flywheel Mounting 28 A Rocker Cover Gasket 13, 14, 33 A Woodruff Key 12 A Bearing - Roller - Fan Spindle 27, 29 A Water Bypass Hose 27 A Thermostat 27 A Bolt - Flywheel Mounting 28

43 INDEX PART # DESCRIPTION PAGE PART # DESCRIPTION PAGE A Retaining Ring - Shaft 16 A-MCIF Inframe Kit 5 A Bolt - Flywheel Mounting 28 A-MCIF Inframe Kit 6 A Plug - Cup 15 A-MCIF Q-50 Inframe Kit 5 A Plug - Cup 26 A-MCIF Q Inframe Kit 6 A-MCIF Q Inframe Kit 5 A-MCIF QT Inframe Kit 6 A-MCIF Q Inframe Kit 5 A-MCIF Q Inframe Kit 6 A-MCIF Q Inframe Kit 5 A-MCIF Q Inframe Kit 6 A-MCIF QT Inframe Kit 5 A-MCIF-4 Re-Ring Inframe Kit 7 A-MCIF Inframe Kit 5 A-MCIF-4S Re-Ring Inframe Kit 7 A-MCIF Inframe Kit 5 A-MCIF Re-Ring Inframe Kit 7 A-MCIF Q-50 Inframe Kit 5 A-MCIF-1 Re-Ring Inframe Kit 7 A-MCIF Q Inframe Kit 5 A-MCIF-4-1 Re-Ring Inframe Kit 7 A-MCIF QT Inframe Kit 5 A-MCIF-4 Re-Ring Inframe Kit 7 A-MCIF Inframe Kit 5 A-MCIF-4S Re-Ring Inframe Kit 7 A-MCIF Inframe Kit 5 A-MCIF-5B Re-Ring Inframe Kit 7 A-MCIF N-50 Inframe Kit 5 A-MCIF-5M Re-Ring Inframe Kit 7 A-MCIF N Inframe Kit 5 A-MCIF-5 Re-Ring Inframe Kit 7 A-MCIF NQ-50 Inframe Kit 5 A-MCIFQ Re-Ring Inframe Kit 7 A-MCIF NQ Inframe Kit 5 A-MCIF Re-Ring Inframe Kit 7 A-MCIF Q-50 Inframe Kit 5 A-MCOH Q Overhaul Kit 5 A-MCIF Q Inframe Kit 5 A-MCOH QT Overhaul Kit 5 A-MCIF QT Inframe Kit 5 A-MCOH Overhaul Kit 5 A-MCIF Inframe Kit 5 A-MCOH Overhaul Kit 5 A-MCIF Inframe Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCIF N-50 Inframe Kit 5 A-MCOH Q Overhaul Kit 5 A-MCIF N Inframe Kit 6 A-MCOH QT Overhaul Kit 5 A-MCIF NQ-50 Inframe Kit 5 A-MCOH Overhaul Kit 5 A-MCIF NQ Inframe Kit 6 A-MCOH N-50 Overhaul Kit 5 A-MCIF Q-50 Inframe Kit 5 A-MCOH N Overhaul Kit 5 A-MCIF Q Inframe Kit 6 A-MCOH NQ-50 Overhaul Kit 5 A-MCIF QT Inframe Kit 6 A-MCOH NQ Overhaul Kit 5 A-MCIF Inframe Kit 5 A-MCOH Overhaul Kit 5 A-MCIF Inframe Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCIF Q-50 Inframe Kit 5 A-MCOH Q Overhaul Kit 5 A-MCIF Q Inframe Kit 6 A-MCOH QT Overhaul Kit 5 A-MCIF QT Inframe Kit 6 A-MCOH Overhaul Kit 5 A-MCIF Inframe Kit 5 A-MCOH N-50 Overhaul Kit 5 A-MCIF Inframe Kit 6 A-MCOH N Overhaul Kit 6 A-MCIF Q Inframe Kit 6 A-MCOH NQ-50 Overhaul Kit 5 A-MCIF QT Inframe Kit 6 A-MCOH NQ Overhaul Kit 6 A-MCIF Inframe Kit 6 A-MCOH Overhaul Kit 6 A-MCIF Q Inframe Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCIF Inframe Kit 6 A-MCOH Q Overhaul Kit 6 A-MCIF Q Inframe Kit 6 A-MCOH Overhaul Kit 5 All manufacturer s names, numbers, symbols and descriptions are used for reference purposes only and does not imply that any part listed is the product of these manufacturers. 43

44 INDEX PART # DESCRIPTION PAGE A-MCOH Overhaul Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCOH Q Overhaul Kit 6 A-MCOH Overhaul Kit 5 A-MCOH Overhaul Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCOH Q Overhaul Kit 6 A-MCOH Overhaul Kit 6 A-MCOH Q Overhaul Kit 6 A-MCOH Overhaul Kit 6 A-MCOH Q Overhaul Kit 6 A-MCOH Overhaul Kit 5 A-MCOH Overhaul Kit 6 A-MCOH Q-50 Overhaul Kit 5 A-MCOH Q Overhaul Kit 6 A-MCOH QT Overhaul Kit 6 A-MCOH Q Overhaul Kit 6 A-MCOH Q Overhaul Kit 6 A-MCOH-4 Re-Ring Overhaul Kit 7 A-MCOH-4S Re-Ring Overhaul Kit 7 A-MCOH Re-Ring Overhaul Kit 7 A-MCOH-1 Re-Ring Overhaul Kit 7 A-MCOH-4-1 Re-Ring Overhaul Kit 7 A-MCOH-4 Re-Ring Overhaul Kit 7 A-MCOH-4S Re-Ring Overhaul Kit 7 A-MCOH-5B Re-Ring Overhaul Kit 7 A-MCOH-5M Re-Ring Overhaul Kit 7 A-MCOH-5 Re-Ring Overhaul Kit 7 A-MCOHQ Re-Ring Overhaul Kit 7 A-MCOH Re-Ring Overhaul Kit 7 A--031 SHIM Cylinder Liner Shim 12 A--062 SHIM Cylinder Liner Shim 12 MCB Overhaul Gasket Set 11, 36 MCB Slipper Bearing Kit 8, 36 MCB Fuel Injector Internal O-ring Kit 20, 35 MCB26209 Fuel Injector Internal O-ring Kit 20, 35 MCB Fuel Injector Nut Assembly O-ring Kit 20, 35 MCB26210 Fuel Injector Nut Assembly O-ring Kit 20, 35 MCB Internal O-ring Expansion Kit 20 MCB50HBK Cylinder Head Bolt Kit 15, 34 MCB60HBK Cylinder Head Bolt Kit 15, 34 PART # DESCRIPTION PAGE MCB7133 Rod Bushing 9, 10 MCBS0007 Front Cover O-ring Kit 34 MCBS0060 Oil Cooler Installation Kit 24, 36 MCBINJ Fuel Injector Installation Kit 20, 34, 35 MCB007 Gasket Set - Front Cover 28, 34 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Remanufactured Fuel Injector 21 R Fuel Pump - Remanufactured 16 44

45 S 45

46 INTERSTATE-MCBEE, LLC LIMITED EXTENDED WARRANTY Engine Parts Diesel Engine New engine parts furnished by Interstate-McBee are warranted to be free from defects in material and workmanship under normal use and service for a period of twenty-four (24) months from the date of installation, without mileage or hour limitation. This warranty applies to all owners in the chain of distribution, i.e. distributor, dealer, original owner, until the end of the respective periods of coverage and shall not apply to subsequent owners. Natural Gas or Methane Engine and Prime Power Generation New engine parts furnished by Interstate-McBee are warranted to be free from defects in material and workmanship under normal use and service, for a period of twenty four (24) months from the date of installation with the exception of valve train components which are warranted for twelve (12) months from the date of installation. This warranty applies to all owners in the chain of distribution, i.e. distributor, dealer, original owner, until the end of the respective periods of coverage and shall not apply to subsequent owners. INTERSTATE-MCBEE RESPONSIBILITIES Interstate-McBee will pay only for parts, labor and fluids needed to repair damages directly resulting from an above defined warranty failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the warrantable part was installed, provided Interstate-McBee s inspection of said failed part or parts discloses to our satisfaction to have been defective. Labor cost will be paid but not to exceed published flat rates times at Interstate-McBee s standard hourly rate. No overtime or holiday rates will be allowed. Only new or rebuilt Interstate-McBee or Interstate-McBee approved parts will be used in making the repair. OWNER S RESPONSIBILITIES Owner is responsible for the operation and maintenance of the engine as specified in the APPLICABLE O.E.M. OPERATION AND MAINTENANCE MANUALS. Owner must give notice within (30) days of any suspected failure and before expiration of applicable warranty to be considered warrantable. Owner will provide alleged defective and associated parts for examination by Interstate-McBee and, if requested, return same F.O.B. Cleveland, Ohio. Additionally, a complete Electronic Control Module report must accompany the claim. Interstate-McBee further reserves the right to examine any engine subject to a claim under this warranty. Approved warranty work is to be performed by an authorized Interstate-McBee Distributor or Dealer or other Interstate-McBee approved facility. Copies of all work orders and invoices for repairs to the engine must accompany the claim. Owner is responsible for all costs, including, but not limited to, repairs made to items other than the engine in which the parts are installed, downtime expenses and all business costs and losses resulting from a warrantable failure. ALL CLAIMS MUST BE FILED ONLINE AT WARRANTY LIMITATIONS Interstate-McBee is not responsible for failure resulting from owner or operator abuse or neglect, such as, but not limited to: operation without adequate coolant, fuel or lubricants; over fueling; over speeding; lack of maintenance of lubricating, coolant or air intake systems; improper storage, starting, warm-up, run-in or shut down practices. Interstate-McBee is not responsible for failures resulting from improper repair or installation, for parts that have been altered or for parts not approved by Interstate-McBee. This warranty does not apply to parts furnished on a no charge basis. Interstate-McBee does not warrant parts supplied by Interstate-McBee which bear the name and trademark of another company. These parts are warranted by their manufacturers and not Interstate-McBee.. In no event shall this warranty extend beyond (36) months from the date of sale. THERE ARE NO WARRANTIES EXPRESSED, IMPLIED OR STATUTORY, FOR THE PARTS NAMED HEREIN BEFORE, MADE BY INTERSTATE-MCBEE OTHER THAN SET FORTH HEREIN. We neither assume nor authorize any other persons to assume for us any other liability in connection with our products. INTERSTATE-MCBEE SHALL NOT BE RESPONSIBLE FOR ANY OTHER CONSEQUENTIAL DAMAGES OR CONTINGENT LIABILITIES. Further, in no event shall Intestate-McBee bear any responsibility for any damages, which exceed the then available aggregate coverage provided under the terms and conditions of its product liability policy. This warranty shall be interpreted, governed and enforced in accordance with the laws of the State of Ohio, U.S.A. (For products not covered herein, see Interstate-McBee s General Product Warranty.) Any actions or proceedings relating to this warranty must be filed or commenced within three (3) months of the alleged breach. If any of these warranty provisions or portions thereof prohibited by law or by any court of competent jurisdiction, in any locality, its invalidity or unenforceability shall not affect the validity or enforceability of any other warranty provisions or portions thereof Rev. D Date 6/10/16 Policy No: Q-POL

47 INTERSTATE-MCBEE, LLC LIMITED GENERAL PRODUCTS WARRANTY Engine Management Systems & Components All Fuel Injection, New & Remanufactured COVERAGE The parts furnished by Interstate-McBee are warranted to be free from defects in material and workmanship under normal use and service for a period of twelve (12) months (unlimited miles and hours), from date of first installation in an engine. This warranty applies to all owners in the chain of distribution, i.e. distributor, dealer, original owner, until the end of the respective periods of coverage and shall not apply to subsequent owners. This warranty does not apply to parts provided by Interstate Interstate-McBee on a no-charge basis. In no event shall this warranty extend beyond twenty four (24) months from date of sale or manufacture. INTERSTATE-MCBEE RESPONSIBILITIES The obligation of Interstate-McBee under this warranty, statutory or otherwise, is limited to the replacement or repair of Interstate-McBee parts, which our inspection discloses to our satisfaction to have been defective. Repair will be performed at our factory in Cleveland, OH or other Interstate-McBee approved facility. Proof of purchase is required. OWNER S RESPONSIBILITIES Owner is responsible for the operation and maintenance of the engine as specified in the APPLICABLE O.E.M. OPERATION AND MAINTENANCE MANUALS. Owner must give notice within (30) days of any suspected failure and before expiration of applicable warranty to be considered warrantable. Owner will provide alleged defective and associated parts for examination by Interstate-McBee and, if requested, return same F.O.B. Cleveland, Ohio. Interstate-McBee further reserves the right to examine any engine subject to a claim under this warranty. Owner is responsible for all costs, including, but not limited to, repairs made to items other than the engine in which the parts are installed, downtime expenses and all business costs and losses resulting from a warrantable failure. Copies of all work orders and invoices for repairs to the engine must accompany the claim. Additionally, on electronically controlled engines a complete Electronic Control Module (ECM) report (Extraction, Download) must also accompany the claim. ALL CLAIMS MUST BE FILED ONLINE ATWWW.INTERSTATE-MCBEE.COM. WARRANTY LIMITATIONS Interstate-McBee is not responsible for failure resulting from owner or operator abuse or neglect, such as, but not limited to: operation without adequate coolant, fuel or lubricants; over-speeding; lack of maintenance of lubricating system, coolant or air intake systems; improper storage, or starting. Interstate-McBee is not responsible for failures resulting from improper repair or installation, for parts that have been altered or for parts not approved by Interstate-McBee. This warranty does not apply to parts furnished on a no charge basis. Interstate-McBee does not warrant parts supplied by Interstate-McBee which bear the name and or trademark of another company. These parts are warranted by their manufacturers and not by Interstate-McBee. In no event shall this warranty extend beyond (twenty four (24) months from the date of sale. THERE ARE NO WARRANTIES EXPRESSED, IMPLIED OR STATUTORY, FOR THE PARTS NAMED HEREIN BEFORE, MADE BY INTERSTATE-MCBEE OTHER THAN SET FORTH HEREIN. We neither assume nor authorize any other persons to assume for us any other liability in connection with our products. INTERSTATE-MCBEE SHALL NOT BE RESPONSIBLE FOR ANY OTHER CONSEQUENTIAL DAMAGES OR CONTINGENT LIABILITIES. Further, in no event shall Intestate-McBee bear any responsibility for any damages, which exceed the then available aggregate coverage provided under the terms and conditions of its product liability policy. This warranty shall be interpreted, governed and enforced in accordance with the laws of the State of Ohio, U.S.A. (For products not covered herein, see Interstate-McBee s Extended Warranty). Any actions or proceedings relating to this warranty must be filed or commenced within three (3) months of the alleged breach. If any of these warranty provisions or portions thereof is prohibited by law or by any court of competent jurisdiction, in any locality, its invalidity or unenforceability shall not affect the validity or the enforceability of any other warranty provisions or portions thereof. Rev. D Date 6/10/16 Policy No: Q-POL

48 World Headquarters 5300 Lakeside Ave. Cleveland, OH PH: FAX: California Arctic Circle Santa Fe Springs, CA PH: FAX: Florida 9955 NW 58 th Street Doral, FL PH: FAX: Texas 1755 Transcentral Ct. Suite 200 Houston, TX PH: FAX:

ISX-QSX Engine Applications

ISX-QSX Engine Applications New Replacement Parts for CUMMINS ISX-QSX Engine Applications INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio 44114 U.S.A. 216-881-0015 Toll Free: 1-800-321-4234 Fax: 216-881-0805 www.interstate-mcbee.com

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