O BRIEN BRASS COMPANY

Transcription

1 O BRIEN BRASS COMPANY Table of Contents Quality Threads Hose & Coupling Compatibility SAE 100R1, SAE 100R SAE 100R16, SAE 100R SAE 100R12, 4SH SAE 100R13, SAE 100R Jack Hose, SAE 100R SAE 100R14, Barrier Refrigerant Hose Part Number System MP, MPX, FPX, FP MB, MBX, MBX90, MPX FJX, MJ MF, FJX90, FJX FJX90L, FFX, FFX90, FFX FFX90L, MIX, MIX45, MIX MT, KAR, FSX, MS, FSX FSX45, C61, MW, FW, SHELL Metric Hose Couplings R2 Reusable Couplings Spiral Hose Couplings JJ R13 Hose Couplings Plug-In Instructions Plug-In Parts Thread Identification Guide O-Rings, Flange Kits Hose Guard Products Teflon Couplings R5 Couplings Beadlock Couplings SAE Specifications Crimp Specifications..47 Flow and Velocity Swagers Couplings Cross Reference

2 QUALITY O Brien Brass utilizes a variety of planning and process monitoring tools to provide quality products: advanced quality planning meetings, process flow diagrams, X Bar & R charting, histograms, and capability studies. Ongoing audits ensure compliance to the company s quality policy, quality manual, quality assurance procedures, and ISO certified quality management systems. O Brien Brass maintains a gage inventory of several thousand gages, ranging from cylindrical plug gages, thread gages, and micrometers to optical comparators and computer gage systems. Gages used for product acceptance are tracked for calibration frequency and compliance through a computerized gage control system that provides for a positive recall of any gage requiring calibration. Calibrations are traceable to NIST Standards.

3 THREADS PIPE THREADS There are several variations of pipe threads. Thread forms include the Dryseal American Standard Taper Pipe Thread (NPTF), the National Pipe Straight Threads for Mechanical Joints (NPSM) and the dryseal American Fuel Internal Straight Pipe Thread (NPSF). Each series is normally identified by the abbreviated letter designation. The NPTF thread is recommended for hydraulic service. This thread series is used on both male and female ends and forms a seal by the interference fit at the root and crest of the mating threads. The NPTF male also has an internal chamfer of 30 which allows it to seal at the seat with female NPSM pipe swivels. The NPSM is a straight pipe thread and sealing is obtained by the mating of the 30 seats of the male and female ends. SAE THREADS 37 Flared Fittings (JIC): JIC (Joint Industry Conference) seals are obtained by the mating of two beveled metal surfaces. The function of the threads is simply to draw these two surfaces together. This style is used particularly in high pressure systems. As illustrated below, both the bevel on the male and the seat in the female are machined to Flared Fittings (SAE): SAE flared fittings seal in the same manner as described for JIC, however the mating surfaces are machined at 45. These couplings are usually used for low pressure applications such as refrigerant and fuel lines in conjunction with copper tubing which flares easily to 45. O-Ring Boss Straight Thread: The O-ring Boss fitting is a modification of the male JIC where the beveled 37 nose has been removed and a groove has been machined between the threads and the hex in which an O-ring is seated. The female is a port which has been tapped to the proper straight thread size and chamfered at the port face to provide an O-ring seat. The seal is made when the O-ring is trapped between port chamfer, thread under-cut, and the male. O-Ring Face Seal (OFS): The O-ring Face Seal uses an O- ring (SAE J515) in a groove on the male face side. This is mated to flat face without an O-ring on the female swivel side, forming a seal without metal deformation much the same as an SAE four bolt split flange connection without the bolts. The O-ring face seal connection has been tested to SAE J343 tests and procedures and meets or exceeds SAE J1453 specifications. This connector has proven its superiority in leak resistance, ease of installation, high operating pressure, increased torque toleranceand reusability with regard to its ability to be connected and disconnected frequently. NPTF 37 FLARE 45 FLARE O-RING BOSS O-RING FACE SEAL DASH FRACTION PIPE 37 FLARE 45 FLARE O-RING BOSS FACE SEAL -2 ¹/ " ¹/ - 27 / - 24 / - 24 / - 24 * -3 ³/ " * ³/ - 24 ³/ - 24 ³/ - 24 * -4 ¹/ " ¹/ - 18 / - 20 / - 20 / - 20 / / " * ¹/ - 20 ¹/ - 20 ¹/ - 20 * -6 ³/ " ³/ - 18 / - 18 / - 18 / - 18 ¹¹/ * * * 1¹/ - 16 * * -8 ¹/ " ¹/ - 14 ³/ - 16 ³/ - 16 ³/ ³/ / " * / - 14 / - 14 / ³/ " ³/ ¹/ ¹/ ¹/ ³/ / " * 1³/ ¹/ ³/ - 12 * -16 1" 1-11¹/ 1 / ³/ / / ¹/ " 1¹/ - 11¹/ 1 / - 12 * 1 / ¹¹/ ¹/ " 1¹/ - 11¹/ 1 / - 12 * 1 / " 2-11¹/ 2¹/ - 12 * 2¹/ - 12 *

4 COMPATIBILITY HYDRAULIC HOSE AND FITTING COMPATIBILITY There are a number of SAE Standards that cover the performance requirements of hydraulic hose assemblies. Included are the J517, J516, and J343 Standards. Hydraulic hoses that are claimed to meet SAE J517 standards (e.g. SAE 100R1 and SAE 100R2) obviously need to be designed for, and certified to, the criteria defined by SAE. That criteria includes stringent dimensional tolerances (inside, outside, and braid diameters), compound and reinforcement types, length changes, cold flexibility, and ozone and heat resistance. There are also burst pressure and impulse requirements in J517. Those requirements are for coupled assemblies, and SAE states that the general and dimensional standards for hydraulic hose fittings are obtained in SAE J526. Hydraulic hose fittings that meet SAE J516 Standards are similarly well defined by SAE as to material type, dimensions, finish, etc. The SAE manual also specifically states that J516 fittings are intended to be used in conjunction with hydraulic hoses specified in SAE J517, and utilized in hydraulic systems on mobile and stationary equipment. SAE J343 is the standard that establishes uniform methods of the testing and performance evaluation of the SAE 100R series of hydraulic hose and hose assemblies. Coupled assemblies are expected to meet or exceed SAE performance if the SAE criteria described above are met. The integrity of any hose assembly depends upon the components, fittings, and hose meeting the rigorous SAE requirements, and then the components being assembled by skilled personnel. This is true regardless of where the components are manufactured. Testing has been completed on O Brien Brass fittings coupled to Semperit hydraulic hose, and the tested assemblies have passed SAE performance criteria. While there has been an integration of hose and fitting manufacturers, independent hose and fitting manufacturers can and will continue to produce top class products that will provide excellent assemblies just as they have done for decades.

5

6 SAE 100R1 / SAE 100R2 HYDRAULIC HOSES SAE 100R1 AT HYDRAULIC HOSE Recommended for: Medium pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R1AT. Tube: Black, oil resistant, Nitrile (BTR). Reinforcement: One braid of higher tensile steel wire Cover: Black, oil and abrasion resistant Neoprene (CR). Temperature range: -40 F to +212 F No skiving required Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R1-04 Reel 1/ ,750 11,000 4 R1-06 Reel 3/ ,250 9,000 5 R1-08 Reel 1/ ,000 8,000 7 R1-10 Reel 5/ ,500 6,000 8 R1-12 Reel 3/ ,250 5, R1-16 Reel ,000 4, SAE 100R2 AT HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R2AT. Tube: Black, oil resistant, Nitrile (BTR). Reinforcement: Two braid of high tensile steel wire Cover: Black, oil and abrasion resistant Neoprene (CR). Temperature range: -40 F to +212 F No skiving required Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R2-04 Reel 1/ ,000 20,000 4 R2-06 Reel 3/ ,000 16,000 5 R2-08 Reel 1/ ,500 14,000 7 R2-10 Reel 5/ ,750 11,000 8 R2-12 Reel 3/ ,250 9, R2-16 Reel ,000 8, R / ,625 6, Suitable for hydraulic fluids on mineral oil and synthetic oil basis (HL, HLP, HLPD, HVLP), for oilwater-emulsions (HFAE, HFAS, HFB) and water-glycol liquids (HFC), for vegetable and mineral oil based lubricants, cooling water and compressed air. Not suitable for hydraulic fluids on phosphate ester basis (HFD). Also, generally suitable for biologically degradable hydraulic liquids (HETG, HEPG, HEES) however limited by fluid additives.

7 SAE 100R16 / SAE 100R17 HYDRAULIC HOSES SAE 100R16 HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R16. Tube: Black, oil resistant, Nitrile (BTR). Reinforcement: Two braids of higher tensile steel wire Cover: Black, oil and abrasion resistant Neoprene (CR). Temperature range: -40 F to +212 F No skiving required Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R16-04 Reel 1/ ,000 20,000 2 R16-06 Reel 3/ ,000 16, R16-08 Reel 1/ ,500 14, R16-10 Reel 5/ ,750 11,000 4 R16-12 Reel 3/ ,250 9, R16-16 Reel ,000 4,000 6 SAE 100R17 HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R2AT. Tube: Black, oil resistant, Nitrile (BTR). Reinforcement: One or Two braid of high tensile steel wire Cover: Black, oil and abrasion resistant Neoprene (CR). Temperature range: -40 F to +212 F No skiving required Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R17-04 Reel 1/ ,000 12,000 2 R17-06 Reel 3/ ,000 12, R17-08 Reel 1/ ,000 12, R17-10 Reel* 5/ ,000 12,000 4 R17-12 Reel* 3/ ,000 12, R17-16 Reel* ,000 12,000 6 * Two high tensile steel wire braids Suitable for hydraulic fluids on mineral oil and synthetic oil basis (HL, HLP, HLPD, HVLP), for oilwater-emulsions (HFAE, HFAS, HFB) and water-glycol liquids (HFC), for vegetable and mineral oil based lubricants, cooling water and compressed air. Not suitable for hydraulic fluids on phosphate ester basis (HFD). Generally also suitable for biologically degradable hydraulic liquids (HETG, HEPG, HEES) however limited by fluid additives.

8 SAE 100R12 / 4 SH HYDRAULIC HOSES SAE 100R12 HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R12. Tube: Black, oil resistant, synthetic rubber. Reinforcement: Four spiraled layers of higher tensile steel wire Cover: Gray, oil and abrasion resistant synthetic rubber. Temperature range: -40 F to +250 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R / ,000 16,000 5 R / ,000 16,000 7 R / ,000 16, R ,000 16, R / ,000 12, R / ,500 10, R ,500 10, SH HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of DIN Tube: Black, oil resistant, synthetic rubber. Reinforcement: Four spiraled layers of higher tensile steel wire Cover: Black, oil and abrasion resistant synthetic rubber. Temperature range: -40 F to +250 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend 4SH-12 3/ ,095 24, SH ,515 22, SH / ,000 20, SH / ,200 16, SH ,625 14, Not suitable for hydraulic fluids on phosphate ester basis (HFD). Also, generally suitable for biologically degradable hydraulic liquids (HETG, HEPG, HEES) however limited by fluid additives.

9 SAE 100R13 / SAE 100R4 SAE 100R13 HYDRAULIC HOSE Recommended for: High pressure hydraulic oil lines. Meets or exceeds requirements of SAE 100R13. Tube: Black, oil resistant, synthetic rubber. Reinforcement: up to 1" Four, From 1 1/4" up Six spiraled layers of higher tensile steel wire Cover: Black, oil and abrasion resistant Synthetic Rubber. Temperature range: -40 F to +250 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R / ,000 20, R ,000 20, R / ,000 20, R / ,000 20, R ,000 20, SAE 100R4 SUCTION HOSE Recommended for: Meets or exceeds requirements of SAE 100R4. Tube: Black, oil resistant, synthetic rubber. Reinforcement: Textile Reinforcement with Helix wire Cover: Black, oil and abrasion resistant synthetic rubber. Temperature range: -40 F to +250 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R4-12 3/ ,200 5 R ,000 6 R / R / R Not suitable for hydraulic fluids on phosphate ester basis (HFD). Generally also suitable for biologically degradable hydraulic liquids (HETG, HEPG, HEES) however limited by fluid additives.

10 JACK HOSE SAE 100R5 JACK HOSE Recommended for: High pressure Jack oil lines. Tube: Black, oil resistant, Nitrile (BTR) Reinforcement: Two braids of higher tensile steel wire Cover: Black, oil and abrasion resistant Neoprene (CR). Temperature range: -40 F to +212 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R / ,000 20,000 2 R / ,000 20, SAE 100R5 Recommended for: Medium pressure hydraulic oil lines, other air, water, and oil service. Tube: Black, synthetic rubber. Reinforcement: Textile inner braid and a braid of higher tensile steel wire Cover: Black, oil resistant textile braid. Temperature range: -40 F to +250 F (intermittent 300 F) Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R5-04 3/ ,000 12,000 3 R5-05 1/ ,000 12, R5-06 5/ ,250 9,000 4 R5-08 7/ ,000 8, R5-10 1/ ,750 7, R5-12 5/ ,500 6, R5-16 7/ , R / ,500 9 R / , R / ,

11

12 TEFLON / REFER HOSE SAE 100 R14 STAINLESS STEEL TEFLON HOSE Recommended for: High temperature or corrosive fluids Tube: White extruded Teflon Reinforcement: One braid of high tensile stainless steel wire Temperature range: -65 F to +450 F No Skiving required Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend R / ,000 12,000 2 R / ,000 12,000 3 R / ,500 10,000 4 R115-06T 3/ ,250 9, R / ,000 8, R / ,500 6, R / ,200 4, R115-12T 3/ ,100 4, R115-16T , BARRIER REFRIGERANT HOSE Recommended for: R12 and R134A Refrigerant Systems. Tube: Black, oil resistant, Nitrile (BTR) W Nylon Barrier. Reinforcement: One textile Braid. Cover: Black, oil and abrasion EPDM Temperature range: -22 F to +257 F Part Number Hose Hose O.D. Rated W.P. (psi) Min. Burst (psi) Min. Bend BH-06 5/ ,000 4 BH-08 13/ , BH-10 1/ , BH-12 5/ , Not suitable for hydraulic fluids on phosphate ester basis (HFD). Generally also suitable for biologically degradable hydraulic liquids (HETG, HEPG, HEES) however limited by fluid additives.

13 PART SYSTEM FJX90L W W STYLE JJ STYLE NOTHING=BRAIDED COUPLING THREAD SIZE HOSE SIZE IN 1/16THS F=FEMALE M=MALE L=LONG DROP NOTHING=SHORT DROP 90=90 ANGLED NUT 45=45 ANGLED NUT X=SWIVEL NUT NOTHING=SOLID NUT J = JIC 37 FLARE P = NPTF PIPE B = O-RING BOSS F = O-RING FACE SEAL S = SAE 45 FLARE T = SAE MALE FLARENESS 61 = SAE CODE 61 FLANGE 62 = SAE CODE 62 FLANGE BSP = BRITISH STANDARD PIPE DINL = DIN LIGHT DINH = DIN HEAVY JIS = JAPANESE INDUSTRIAL STANDARD KOM = KOMATSU 30 FLARE CAT = CAT FLANGE

14 MP / MPX / FPX / FP HYDRAULIC HOSE COUPLINGS MALE PIPE NPTF RIGID MP /4" 1/ /8 MP /4" 1/ /16 MP /4" 3/ /4 MP /4" 1/ /16 MP /8" 1/ /4 MP /8" 3/ /4 MP /8" 1/ /16 MP /2" 3/ /8 MP /2" 1/ /8 MP /2" 3/ /8 MP /8" 1/ /8 MP /8" 3/ /8 MP /4" 1/ /8 MP /4" 3/ /8 MP /4" / /8 MP " 3/ /8 MP " / /8 MP ,1/4" 1,1/4-1,1/ /4 NPTF MALE PIPE SWIVEL MPX /4" 1/ /8 1/2 MPX /4" 1/ /8 11/16 MPX /4" 3/ /8 3/4 MPX /8" 1/ /4 11/16 MPX /8" 3/ /4 3/4 MPX /8" 1/ /4 7/8 MPX /2" 3/ /8 3/4 MPX /2" 1/ /8 15/16 MPX /4" 3/ /8 1-1/8 MPX " / /8 1-1/2 NPSM FEMALE PIPE SWIVEL FPX /4" 1/ /8 3/4 FPX /8" 3/ /4 7/8 FPX /2" 1/ " 1" FPX /4" 3/ /8 1-1/4 FPX " / /8 1-1/2 NPSM FEMALE PIPE RIGID FP /4" 1/ /8 FP /4" 1/ /4 FP /8" 3/ /8 FP /2" 1/ /16 FP /4" 3/ /4 FP " / /2

15 MB / MBX / MBX90 / MPX90 HYDRAULIC HOSE COUPLINGS MALE BOSS O-RING RIGID MB /4" 7/ /8 MB /4" 1/ /8 MB /4" 9/ /16 MB /4" 3/ /16 MB /8" 9/ /4 MB /8" 3/ /8 MB /8" 7/ /8 MB /2" 3/ /8 MB /2" 7/ /16 MB /8" 7/ /8 MB /4" 7/ /8 MB /4" 1 1/ /4 MB " 1 5/ /2 MALE BOSS O-RING SWIVEL MBX /4" 7/ / MBX /4" 9/ / MBX /8" 9/ / MBX /8" 3/ / MBX /2" 3/ / MBX /2" 7/ /8 1" MBX /4' 1 1/ /8 1-1/8 MALE BOSS O-RING 90 SWIVEL MBX /4" 7/ / MBX /4" 9/ / MBX /8" 9/ / MBX /8" 3/ / MBX /8" 7/ " 1.61 MBX /2" 3/ / MBX /2" 7/ " 1.67 MBX /4" 1 1/ / MALE PIPE 90 SWIVEL MPX /4" 1/ / MPX /4" 3/ / MPX /8" 3/ / MPX /8" 1/ / MPX /2" 1/ / MPX /4" 3/ /8 2.08

16 FJX / MJ HYDRAULIC HOSE COUPLINGS 37 JIC FEMALE SWIVEL FJX /8" 3/ /2 9/16 FJX /16" 7/ /16 9/16 FJX /16" 1/ /16 3/4 FJX /4" 3/ /8 9/16 FJX /4" 7/ /8 9/16 FJX /4" 1/ /8 3/4 FJX /4" 9/ /8 11/16 FJX /4" 3/ /4 7/8 FJX /8" 1/ /4 3/4 FJX /8" 9/ /4 11/16 FJX /8" 3/ /4 7/8 FJX /8" 7/ /8 1-1/16 FJX /2" 9/ /8 11/16 FJX /2" 3/ /8 7/8 FJX /2" 7/ /8 1-1/16 FJX /2" 1 1/ /8 1-1/4 FJX /8" 3/ /8 7/8 FJX /8" 7/ /8 1-1/16 FJX /8" 1 1/ /8 1-1/4 FJX /4" 3/ /8 7/8 FJX /4" 1 1/ /8 1-1/4 FJX /4" 1 3/ /8 1-1/2 FJX /4" 1 5/ /8 1-1/2 FJX " 1 1/ /8 1-1/4 FJX " 1 5/ /8 1-1/2 FJX " 1 5/ /16 2" FJX ,1/4" 1 5/ /4 2" 37 JIC MALE RIGID MJ /4" 7/ /8 MJ /4" 1/ /8 MJ /4" 9/ /4 MJ /8" 9/ /4 MJ /8" 3/ /16 MJ /8" 7/ /8 MJ /2" 3/ /8 MJ /2" 7/ /16 MJ /2" 1 1/ /8 MJ /8" 7/ /8 MJ /8" 1 1/ /8 MJ /4" 1 1/ /8 MJ /4" 1 3/ /4 MJ /4" 1 5/ /8 MJ " 1 5/ /8 MJ /4" 1 5/ /4

17

18 MF / FJX90 / FJX45 HYDRAULIC HOSE COUPLINGS MALE FACE SEAL RIGID MF /4" 9/ /8 MF /8" 13/ /4 MF /2" 11/ /8 MF /8" /8 MF /4" 1-13/ /4 37 JIC FEMALE 90 SWIVEL FJX /4" 7/ / /16 FJX /4" 1/ / /8 FJX /4" 9/ / /16 FJX /8" 7/ / /16 FJX /8" 9/ / /16 FJX /8" 3/ / /8 FJX /2" 9/ / /16 FJX /2" 3/ / /8 FJX /2" 7/ / " FJX /8" 7/ / " FJX /8" 1 1/ / /4 FJX /4" 1 1/ / /4 FJX /4" 1 5/ / /2 FJX " 1 5/ / /2 FJX /4" 1 5/ / JIC FEMALE 45 SWIVEL FJX /4" 7/ / /16 FJX /4" 1/ / /8 FJX /4" 9/ / /16 FJX /8" 7/ / /16 FJX /8" 9/ / /16 FJX /8" 3/ / /8 FJX /2" 9/ / /16 FJX /2" 3/ / /8 FJX /2" 7/ / " FJX /8" 7/ / " FJX /8" 1 1/ / /4 FJX /4" 1 1/ / /4 FJX /4" 1 5/ / /2 FJX " 1 5/ / /2 FJX /4" 1 5/ / "

19 FJX90L / FFX / FFX90 / FFX45 HYDRAULIC HOSE COUPLINGS 37 JIC FEMALE 90 LONG DROP SWIVEL O-RING FACE SEAL FEMALE SWIVEL O-RING FACE SEAL 90 FEMALE SWIVEL O-RING FACE SEAL 45 FEMALE SWIVEL FJX90L /4" 7/ / /16 FJX90L /4" 9/ / /16 FJX90L /8" 7/ / /16 FJX90L /8" 9/ / /16 FJX90L /8" 3/ / /8 FJX90L /2" 3/ / /8 FJX90L /2" 7/ / " FJX90L /8" 7/ / " FJX90L /4" 1 1/ / /4 FJX90L " 1 5/ / /2 FFX /4" 9/ /8 11/16 FFX /4" 11/ /4 7/8 FFX /8" 11/ /4 7/8 FFX /8" 1 3/ /4 15/16 FFX /2" 1 3/ /16 1-1/16 FFX /2" /16 1-1/8 FFX /2" 1 3/ /8 1-1/4 FFX /8" /8 1-1/8 FFX /8" 1 3/ /8 1-3/8 FFX /4" 1 3/ /8 1-3/8 FFX /4" 1 7/ /4 1-3/8 FFX " 1 7/ /8 1-5/8 FFX /4" 9/ / /16 FFX /4" 11/ / /16 FFX /8" 11/ / /16 FFX /8" 1 3/ / /16 FFX /2" 1 3/ / /16 FFX /2" / /8 FFX /8" / /8 FFX /8" 1 3/ / /8 FFX /4" 1 3/ / /8 FFX /4" 1 7/ / /2 FFX " 1 7/ / /8 FFX /4" 9/ / /16 FFX /4" 11/ / /16 FFX /8" 11/ / /16 FFX /8" 1 3/ / /16 FFX /2" 1 3/ / /16 FFX /2" / /8 FFX /8" / /8 FFX /8" 1 3/ / /8 FFX /4" 1 3/ / /8 FFX " 1 7/ / /8

20 FFX90L / MIX / MIX45 / MIX90 HYDRAULIC HOSE COUPLINGS O-RING FACE SEAL 90 LONG DROP FEMALE SWIVEL FFX90L /4" 9/ / /16 FFX90L /8" 11/ / /16 FFX90L /2" 1 3/ / /16 FFX90L /4" 1 3/ / /8 45 SAE MALE INVERTED FLARE 45 SAE MALE INVERTED FLARE 45 BENT TUBE SWIVEL 45 SAE MALE INVERTED FLARE 90 BENT TUBE SWIVEL MIX /4" 3/ MIX /4" 7/ /8 7/16 MIX /4" 1/ /8 1/2 MIX /4" 5/ /8 5/8 MIX /16" 1/ /8 1/2 MIX /16" 5/ /8 5/8 MIX /8" 1/ /4 1/2 MIX /8" 5/ /4 5/8 MIX /8" 11/ /4 11/16 MIX /8" 3/ /4 3/4 MIX /2" 3/ /8 3/4 MIX /4" 3/ MIX /4" 7/ / /16 MIX /4" 1/ / /2 MIX /4" 5/ / /8 MIX /16" 1/ / /2 MIX /16" 5/ / /8 MIX /8" 1/ / /2 MIX /8" 5/ / /8 MIX /8" 11/ / /16 MIX /8" 3/ / /4 MIX /2" 3/ / /4 MIX / MIX /4" 7/ / /16 MIX /4" 1/ / /2 MIX /4" 5/ / /8 MIX /16" 1/ / /2 MIX /16" 5/ / /8 MIX /8" 1/ / /2 MIX /8" 5/ / /8 MIX /8" 11/ / /16 MIX /8" 3/ / /4 MIX /2" 3/ / /4

21 MT / KAR / FSX / MS / FSX90 HYDRAULIC HOSE COUPLINGS FLARELESS COMPRESSION WITH NUT AND SLEEVE PER SAE J514 MT /4" 1/ /8 MT /4" 9/ /8 MT /8" 9/ /4 MT /8" 5/ /4 MT /8" 3/ /4 MT /2" 3/ /4 MT /2" 15/ /16 MT /4" 1 1/ /4 KARCHER PRESSURE WASH FEMALE SWIVEL KAR /4" M22 X /4 KAR /8" M22 X /4 45 SAE FEMALE SWIVEL FSX /4" 5/ /16 13/16 FSX /8" 5/ /4 13/16 FSX /4" 1 1/ /8 1-1/4 45 SAE MALE RIGID MS /8" 5/ /4 MS /4" 1 1/ /8 45 SAE FEMALE 90 SWIVEL FSX /8" 5/ / /4 FSX /4" 1 1/ / /4

22 FSX45 / C61 / MW / FW / SHELL HYDRAULIC HOSE COUPLINGS 45 SAE FEMALE 45 SWIVEL FSX /8 5/ / /4 FSX /4 1 1/ / /4 CODE 61 FLANGE STRAIGHT RIGID C /2" N/A /8 C /2" N/A /8 C /4" N/A /8 C /4" N/A /8 C " N/A /8 C " N/A 1 STAND TUBE RIGID MW /4 N/A /8 1/4 MW /4 N/A /8 5/16 MW /4 N/A /8 3/8 MW /8 N/A /4 3/8 MW /8 N/A /4 1/2 MW /2 N/A /8 1/2 MW /2 N/A /8 5/8 MW /4 N/A /8 3/4 MW N/A /8 1 FEMALE WELD FITTING RIGID FW /4 N/A /8 1/4 FW /4 N/A /8 5/16 FW /4 N/A /8 3/8 FW /8 N/A /4 3/8 FW /8 N/A /4 1/2 FW /2 N/A /8 1/2 FW /4 N/A /8 3/4 FW N/A /8 1 SHELL ONLY SHELL-4 1/4 N/A 3/ SHELL-6 3/8 N/A SHELL-8 1/2 N/A 1-1/ SHELL-10 5/8 N/A 1-1/ SHELL-12 3/4 N/A 1-3/ SHELL-16 1 N/A 1-11/

23

24 METRIC HOSE COUPLINGS METRIC HOSE COUPLINGS BRITISH STANDARD PIPE 60 CONE FEMALE SWIVEL F-BSPX /4" 1/ /8 3/4 F-BSPX /8" 3/ /4 7/8 F-BSPX /8" 1/ /8 1" F-BSPX /2" 1/ " 1" F-BSPX /8" 5/ F-BSPX /4" 3/ /8 1-1/4 F-BSPX " /8 1-1/2 BRITISH STANDARD PIPE 60 CONE MALE RIGID M-BSPT /4" 1/ /16 M-BSPT /8" 3/ /4 M-BSPT /2" 1/ /8 M-BSPT /4" 3/ /8 M-BSPT " /8 BRITISH PARALLEL PIPE 60 CONE RIGID M-BSPP /4" 1/ /16 M-BSPP /8" 3/ /8 M-BSPP /2" 1/ /16 BRITISH FLAT FACE SEAT FEMALE SWIVEL F-BFPX /8" 3/ F-BFPX /8" 1/ F-BFPX /2" 1/ BRITISH STANDARD PIPE 60 CONE 90 TUBE FEMALE SWIVEL F-BSPX /4" 1/ / /4 F-BSPX /8" 3/ / /8 F-BSPX /2" 1/ / " F-BSPX /8" 5/ F-BSPX /4" 3/ / /4 F-BSPX " / /2 BRITISH STANDARD PIPE 60 CONE 45 TUBE FEMALE SWIVEL F-BSPX /4" 1/ / /4 F-BSPX /8" 3/ / /8 F-BSPX /2" 1/ / " F-BSPX /8" 5/ F-BSPX /4" 3/ / /4 F-BSPX " / /2

25 METRIC HOSE COUPLINGS METRIC HOSE COUPLINGS DIN LIGHT UNIVERSAL SEAT FEMALE SWIVEL F-DINLX /4" M14 X F-DINLX /4" M16 X F-DINLX /8' M18 X F-DINLX /2" M22 X F-DINLX /8" M26 X F-DINLX /4" M30 X F-DINLX " M36 X DIN LIGHT UNIVERSAL SEAT MALE RIGID M-DINLX /4" M14 X M-DINLX /4" M16 X M-DINLX /8" M18 X M-DINLX /2" M22 X M-DINLX /8" M26 X M-DINLX /4" M30 X M-DINLX " M36 X DIN LIGHT UNIVERSAL SEAT 90 TUBE FEMALE SWIVEL F-DINLX /4" M16 X F-DINLX /8" M18 X F-DINLX /2" M22 X F-DINLX /8" M26 X F-DINLX /4" M30 X F-DINLX " M36 X DIN LIGHT UNIVERSAL SEAT 45 TUBE FEMALE SWIVEL F-DINLX /4" M16 X F-DINLX /8" M18 X F-DINLX /2" M22 X F-DINLX /8" M26 X F-DINLX /4" M30 X F-DINLX " M36 X DIN HEAVY UNIVERSAL SEAT FEMALE SWIVEL F-DINHX /4" M18 X F-DINHX /8" M22 X F-DINHX /2" M24 X F-DINHX /8" M30 X F-DINHX /4" M36 X F-DINHX " M42 X 2.0 1

26 METRIC HOSE COUPLINGS METRIC HOSE COUPLINGS DIN HEAVY UNIVERSAL SEAT MALE RIGID M-DINHX /4 M18 X M-DINHX /8 M22 X M-DINHX /2 M24 X M-DINHX /8 M30 X M-DINHX /4 M36 X M-DINHX M36 X DIN HEAVY UNIVERSAL SEAT 90 TUBE FEMALE SWIVEL F-DINHX /4 M16 X F-DINHX /8 M22 X F-DINHX /2 M24 X F-DINHX /8 M30 X F-DINHX /4 M36 X F-DINHX M36 X DIN HEAVY UNIVERSAL SEAT 45 TUBE FEMALE SWIVEL F-DINHX /4 M16 X F-DINHX /8 M22 X F-DINHX /2 M24 X F-DINHX /8 M30 X F-DINHX /4 M36 X F-DINHX M42 X J.I.S. 30 FEMALE SWIVEL F-JISX /4" 1/ /8 3/4 F-JISX /8" 3/ /4 7/8 F-JISX /2" 1/ F-JISX /4" 3/ F-JISX " KOMATSU JIS 30 SEAT FEMALE SWIVEL F-KOMX /4" M14 X F-KOMX /8" M18 X F-KOMX /2" M22 X F-KOMX /8" M24 X F-KOMX /4" M30 X F-KOMX " M33 X 1.5 1

27 METRIC HOSE COUPLINGS METRIC HOSE COUPLINGS METRIC O.D. STAND TUBE RIGID MMSP /4 N/A /8 6MM MMSP /4 N/A /8 8MM MMSP /4 N/A /8 10MM MMSP /16 N/A MM MMSP /16 N/A MM MMSP /8 N/A /4 10MM MMSP /8 N/A /4 12MM MMSP /8 N/A /8 14MM MMSP /2 N/A /8 15MM MMSP /2 N/A /8 16MM MMSP /2 N/A " 18MM MMSP /8 N/A /8 18MM MMSP /8 N/A /8 20MM MMSP /4 N/A /8 20MM MMSP /4 N/A /4 22MM MMSP /4 N/A /8 25MM MMSP " N/A /8 25MM MMSP " N/A /8 28MM MMSP " N/A /2 30MM METRIC O.D. STAND PIPE 45 TUBE MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /16 N/A MM MMSP /16 N/A MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /2 N/A / MM MMSP /2 N/A / MM MMSP /2 N/A " MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP " N/A / MM MMSP " N/A / MM MMSP " N/A / MM

28 METRIC HOSE COUPLINGS METRIC HOSE COUPLINGS METRIC O.D. STANDPIPE 90 TUBE MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /16 N/A MM MMSP /16 N/A MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /2 N/A / MM MMSP /2 N/A / MM MMSP /2 N/A MM MMSP /8 N/A / MM MMSP /8 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP /4 N/A / MM MMSP N/A / MM MMSP N/A / MM MMSP N/A / MM R2 REUSABLE COUPLINGS 37 JIC FEMALE SWIVEL 100R2 AT REUSABLE FJX R2R 1/4 7/ FJX R2R 3/8 9/ FJX R2R 3/8 3/ FJX R2R 1/2 3/ FJX R2R 1/2 9/ FJX R2R 1 1 5/ MALE PIPE RIGID 100R2 AT REUSABLE MP R2R 1/4 1/ MP R2R 3/8 3/ MP R2R 3/8 1/ MP R2R 1/2 1/ MP R2R 1/2 3/ MP R2R /

29

30 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS MALE PIPE NPTF RIGID 37 JIC FEMALE SWIVEL 37 JIC FEMALE 90 SWIVEL MP W 3/8" 3/ /4" MP W 3/8" 1/ /8" MP W 1/2" 1/ /8" MP W 5/8" 1/ MP W 5/8" 3/4" MP W 3/4" 3/4" ,1/16" MP W 3/4" 1"-11,1/ ,3/8" MP W 1" 1"-11,1/ ,3/8" MP W-API 1" 1"-11,1/ ,3/8" MP W 1" 1,1/4"-11,1/ ,11/16" MP W 1,1/4" 1,1/4"-11,1/ ,11/16" MP W 1,1/4" 1,1/2"-11,1/ " MP W 1,1/2" 1,1/2"-11,1/ " MP W 2" 2"-11,1/ ,1/2" MP W-API 2" 2"-11,1/ ,1/2" FJX W 3/8" 9/ /4" 3/4" FJX W 3/8" 3/ /4" 7/8" FJX W 1/2" 3/ /8" 7/8" FJX W 1/2" 7/ /8" 1,1/16" FJX W 5/8" 7/ FJX W 3/4" 7/8/ ,1/16" 1,1/16" FJX W 3/4" 1,1/ ,1/16" 1,1/4" FJX W 3/4" 1,3/ ,1/5 1,1/2" FJX W 3/4" 1,5/ /8" 1,1/2" FJX W 1" 1,1/16/ /8" 1,1/4" FJX W 1" 1,5/ /8" 1,1/2" FJX W 1" 1,5/ ,11/16" 2" FJX W 1,1/4" 1,5/ ,11/16" 2" FJX W 1,1/4" 1,7/ " 2,1/4" FJX W 1,1/2" 1,7/ " 2,1/4" FJX W 2" 2,1/ ,1/2" 2,7/8" FJX W 3/8" 9/ /16" 1.13 FJX W 1/2" 3/ /8" 1.38 FJX90L W 1/2" 3/ /8" 2.43 FJX W 1/2" 7/ " 1.63 FJX90L W 1/2" 7/ " 2.57 FJX W 3/4" 1,1/ ,1/4" 2.65 FJX W 3/4" 1,5/ ,1/2" 2.77 FJX W 1" 1,5/ ,1/2" 2.77 FJX W 1" 1,5/ " 3.02 FJX W 1,1/4" 1,5/ " 3.33 FJX W 1,1/4" 1,7/ ,1/4" 3.36 FJX W 1,1/2" 1,7/ ,1/4" 3.91 FJX W 2" 2,1/ ,7/8" 5.40

31 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS 37 JIC FEMALE 45 SWIVEL FJX W 3/8" 9/ /16".588 FJX W 3/8" 3/ /8".713 FJX W 1/2" 3/ /8".713 FJX W 1/2" 7/ ".839 FJX W 5/8" 7/ " FJX W 3/4" 1,1/ ,1/4" 1.06 FJX W 3/4" 1,5/ ,1/2" 1.14 FJX W 1" 1,5/ ,1/2" 1.12 FJX W 1" 1,5/ " 1.30 FJX W 1,1/4" 1,5/ " 1.63 FJX W 1,1/4" 1,7/ ,1/4" 1.65 FJX W 1,1/2" 1,7/ ,1/4" 1.79 FJX W 2" 2,1/ ,7/8" 2.62 O-RING FACE SEAL FEMALE SWIVEL FFX W 3/8" 11/ /16" 7/8" FFX W 1/2" 13/ /8" 1,1/16" FFX W 1/2" 1" /16" 1,1/8" FFX W 5/8 1" FFX W 3/4" 1,3/ ,1/8" 1,3/8" FFX W 3/4" 1,7/ ,3/8" 1,5/8" FFX W 1" 1,7/ ,3/8" 1,5/8" FFX W 1" 1,11/ ,5/8" 2" FFX W 1,1/4 1,11/ ,5/8" 2" FFX W 1,1/4 2" ,1/4" 2,1/4" FFX W 1,1/2" 2" ,1/4" 2,1/4" O-RING FACE SEAL 45 FEMALE SWIVEL FFX W 3/8" 11/ /16".43 FFX W 1/2" 13/ /16".59 FFX W 1/2" 1" ,1/8".43 FFX W 5/8" FFX W 3/4" 1,3/ ,3/8" 1.06 FFX W 3/4" 1,7/ ,5/8" 1.14 FFX W 1" 1,7/ ,5/8" 1.12 FFX W 1" 1,11/ " 1.30 FFX W 1,1/4 1,11/ " 1.63 FFX W 1,1/4 2" ,1/4" 1.65 FFX W 1,1/2" 2" ,1/4" 1.80

32 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS O-RING FACE SEAL 90 FEMALE SWIVEL FFX W 3/8" 11/ /16" 0.90 FFX W 1/2" 13/ /16" 1.15 FFX W 1/2" 1" ,1/8" 1.26 FFX W 5/8" 1" FFX W 3/4" 1,3/ ,3/8" 2.65 FFX W 3/4" 1,7/ ,5/8" 2.77 FFX W 1" 1,7/ ,5/8" 2.77 FFX W 1" 1,11/ " 3.02 FFX W 1,1/4 1,11/ " 3.33 FFX W 1,1/4 2" ,1/4" 3.36 FFX W 1,1/2" 2" ,1/4" 3.91 MALE BOSS O-RING RIGID MB W 3/8" 9/ /4" MB W 3/8" 3/ /8" MB W 1/2" 3/ /8" MB W 3/4" 1,1/ ,1/4" MB W 3/4" 1,5/ ,1/2" MB W 1" 1,5/ ,1/2" MB W 1" 1,5/ ,7/8" MB W 1,1/4" 1,5/ ,7/8" MB W 1,1/4" 1,7/ ,1/8" MB W 1,1/2" 1,7/ ,1/4" MB W 2" 2,1/ ,3/4" 37 JIC MALE RIGID MJ W 3/8" 9/ /4" MJ W 3/8" 3/ /4" MJ W 1/2" 3/ /8" MJ W 1/2" 7/ " MJ W 3/4" 1,1/ ,1/8" MJ W 3/4" 1,5/ ,3/8" MJ W 1" 1,5/ ,3/8" MJ W 1" 1,5/ ,11/16" MJ W 1,1/4" 1,5/ ,11/16" MJ W 1,1/4" 1,7/ ,1/4" MJ W 1,1/2" 1,7/ ,1/4" MJ W 2" 2,1/ ,5/8"

33 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS CODE 61 FLANGE RIGID C W 1/2 N/A C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 61 FLANGE 22 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 61 FLANGE 30 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A

34 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS CODE 61 FLANGE 45 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 1,1/2" N/A C W 2" N/A CODE 61 FLANGE 60 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 61 FLANGE 90 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 62 FLANGE RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A

35

36 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS CODE 62 FLANGE 22 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 62 FLANGE 30 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 62 FLANGE 45 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A CODE 62 FLANGE 90 RIGID C W 3/4" N/A C W 3/4" N/A C W 1" N/A C W 1" N/A C W 1,1/4" N/A C W 1,1/4" N/A C W 1,1/2" N/A C W 2" N/A

37 SPIRAL HOSE COUPLINGS SPIRAL HOSE COUPLINGS FEMALE BRITISH PIPE STRAIGHT F-BSPX W 3/8" 3/ /4" 7/8" F-BSPX W 1/2" 1/ /8" 1" F-BSPX W 3/4" 3/ ,1/8" 1,1/4" F-BSPX W 1" 1" ,3/8" 1,1/2" FEMALE BRITISH PIPE 45 SWIVEL BEND F-BSPX W 3/8" 3/ F-BSPX W 1/2" 1/ F-BSPX W 3/4" 3/ F-BSPX W 1" 1" FEMALE BRITISH PIPE 90 SWIVEL BEND CAT FLANGE STRAIGHT RIGID F-BSPX W 3/8" 3/ F-BSPX W 1/2" 1/ F-BSPX W 3/4" 3/ F-BSPX W 1" 1" CAT W 3/4" N/A CAT W 3/4" N/A CAT W 1" N/A CAT W 1" N/A CAT W 1,1/4" N/A CAT W 1,1/4" N/A CAT W 1,1/2" N/A CAT FLANGE 45 RIGID CAT FLANGE 90 RIGID CAT W 3/4" N/A CAT W 3/4" N/A CAT W 1" N/A CAT W 1" N/A CAT W 1,1/4" N/A CAT W 1,1/4" N/A CAT W 1,1/2" N/A CAT W 3/4" N/A CAT W 3/4" N/A CAT W 1" N/A CAT W 1" N/A CAT W 1,1/4" N/A CAT W 1,1/4" N/A CAT W 1,1/2" N/A

38 JJ R13 HOSE COUPLINGS HYDRAULIC HOSE COUPLINGS MALE PIPE NPTF RIGID MP JJ 1 1/4 1 1/4-11 1/ MP JJ 1 1/2 1 7/ MP JJ 2 2 1/ JIC MALE RIGID MJ JJ 1 1/4 1 5/ MJ JJ 1 1/2 1 1/2-11 1/ MJ JJ / JIC FEMALE SWIVEL FJX JJ 1 1/4 1 5/ FJX JJ 1 1/2 1 7/ FJX JJ 2 2 1/ JIC FEMALE 90 SWIVEL FJX JJ 1 1/4 1 5/ FJX JJ 1 1/2 1 7/ FJX JJ 2 2 1/ JIC FEMALE 45 SWIVEL FJX JJ 1 1/4 1 5/ FJX JJ 1 1/2 1 7/ FJX JJ 2 2 1/ O-RING FACE SEAL FEMALE SWIVEL FFX JJ 1 1/4 1 11/ FFX JJ 1 1/ O-RING FACE SEAL 90 FEMALE SWIVEL FFX JJ 1 1/4 1 11/ FFX JJ 1 1/2 1 7/ O-RING FACE SEAL 45 FEMALE SWIVEL FFX JJ 1 1/4 1 11/ FFX JJ 1 1/2 1 7/

39 JJ R13 HOSE COUPLINGS HYDRAULIC HOSE COUPLINGS CODE 61 FLANGE RIGID CODE 61 FLANGE 22 BEND RIGID CODE 61 FLANGE 30 BEND RIGID CODE 61 FLANGE 45 BEND RIGID CODE 61 FLANGE 60 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ CODE 61 FLANGE 67 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ CODE 61 FLANGE 90 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ

40 JJ R13 HOSE COUPLINGS HYDRAULIC HOSE COUPLINGS CDDE 62 FLANGE RIGID CODE 62 FLANGE 22 BEND RIGID CODE 62 FLANGE 30 BEND RIGID CODE 62 FLANGE 45 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ CODE 62 FLANGE 60 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ CODE 62 FLANGE 67 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ CODE 62 FLANGE 90 BEND RIGID C JJ 1 1/ C JJ 1 1/ C JJ 1 1/ C JJ

41

42 PLUG-IN INSTRUCTIONS PLUG-IN CONNECTION INSTRUCTIONS DISCONNECTION INSTRUCTIONS CHECK THAT THE ASSEMBLY CLIP IS IN PLACE! Push the plug into the socket until it touches the assemble clip. Remove the assembly clip (using a screwdriver, for example). Push the plug all the way in to release the locking hooks. The connection is now complete and the coupling is locked. Pull back on the plug (hose end) and disconnection is completed. SPECIFICATIONS Size Working Burst 4 5,000 PSI 20,000 PSI 6 5,000 PSI 20,000 PSI 8 5,000 PSI 20,000 PSI 12 5,000 PSI 20,000 PSI 16 3,625 PSI 14,500 PSI TEMPERATURE -22 F to 212 F

43 PLUG-IN PARTS BRAIDED HOSE PART PI PI PI PI PI PART PI PI PI PI PI PART PI90L PI90L PI90L PI90L PI90L SPIRAL HOSE PART PI-08-08BW PI-12-12BW PI-16-16BW ADAPTERS PART BADT BADT BADT BADT BADT PART IST IST IST IST PART 37CON CON CON CON PART PLUG PLUG PLUG PLUG PLUG-16-16

44 THREAD IDENTIFICATION GUIDE Important: This is intended as a guide only to machine types, country of origin, thread form and example thread series numbers. Changes made by OEM s or End User s may prove otherwise. Always check for yourself. MACHINE TYPE COUNTRY OF ORIGIN THREAD FORM Atlas Cranes German DKL/DKS Atlas Excavators German DKL/DKS/Flange Belarus Tractor Russian DKLL Biteli Italy DKL/DKS/DKO Bobcat American JIC Bomag German DKL/DKS/DKO Case American JIC/NPT/ORFS/Flange Caterpillar American JIC/NPT/ORFS/Flange Cougar American JIC/NPT Clarke Michigan American JIC/NPT Demag German DKL/DKS/DKO/Flange Ditchwitch American JIC/NPT/ORFS Dynapac Sweden DKL/DKS/DKO/Flange Fiat Italy DKL/DKS Finlay British BSP Ford B/Hoe American JIC Gradall American JIC/NPT/ORFS Grove Cranes American JIC/NPT/ORFS/Flange Hanamag German DKL/DKS/DKO Hitachi Japan ORFS/Flanges J.C.B. British BSP John Deere American ORFS/Flange Hiabb British BSPP Flatface Kato Japan BSP/Flange Kobelco France Millimetrique/Flange Koehring American JIC/NPT/Flange Komatsu Japan JIS Metric/Flange Dramer B/Hoe German DKL/DKS/DKO Drupp Cranes German DKL/DKS/DKO Kubota Japan BSP Liebherr German DKL/DKS/DKO/Flange Linkbelt British/American BSP/Flange/JIC/NPT Manato Japan JIS (BSPP) Massey Ferguson American JIC/NPT Mitsubishi-mobile Japan JIS(BSPP) Mitsubishi-industrial Japan JIS (BSPP) /BSPP Mustang American JIC O & K German DKL/DKS/DKO/Flange P & H German JIS (BSPP) /Flange Poclain French GAZ/DKL/DKS/Flange Power Screen British BSP Terex American JIC/NPT/Flange Vibromax German DKL/DKS/DKO Volvo Sweden DKL/DKS/DKO/Flange Zetor Tractor Yugoslavia DKL/DKS/DKO

45 O-RINGS / FLANGE KITS CODE 61 FLANGE KIT C61-08 KIT C61-12 KIT C61-16 KIT C61-20 KIT C61-24 KIT C61-32 KIT CODE 62 FLANGE KIT C62-08 KIT C62-12 KIT C62-16 KIT C62-20 KIT C62-24 KIT C62-32 KIT CAT FLANGE HALVES CAT-12 H CAT-16 H CAT-20 H CAT-24 H CAT-32 H O-RINGS BOSS-O-02 BOSS-O-03 BOSS-O-04 BOSS-O-05 BOSS-O-06 BOSS-O-08 BOSS-O-10 BOSS-O-14 BOSS-O-14 BOSS-O-16 BOSS-O-20 BOSS-O-24 C61-2-O-08 C61-2-O-12 C61-2-O-16 C61-2-O-20 C61-2-O-24 C61-2-O-32 ORFS-O-04 ORFS-O-06 ORFS-O-08 ORFS-O-10 ORFS-O-12 ORFS-O-16 ORFS-O-20 ORFS-O-24

46 HOSE GUARD PRODUCTS NYLON SLEEVING PART FLAT MEASUREMENT NOMINAL INSIDE ID NGB / NGB / NGB / NGB / NGB / NGB / NGB / NGB / NGB / NGB / SPRING GUARD PART FLAT MEASUREMENT NOMINAL INSIDE ID HJK04-95 HJK06-95 WARNING TAG PART FLAT MEASUREMENT NOMINAL INSIDE ID HJK-TAG TEFLON COUPLINGS MALE PIPE NPTF RIGID MP SST 1/8 1/ MP SST 3/16 1/ MP SST 3/16 1/ MP SST 1/4 1/ MP SST 5/16 1/ MP SST 5/16 3/ MP SST 3/8 3/ MP SST 7/16 3/ MP SST 7/16 1/ MP SST 1/2 1/ MP SST 5/8 1/ MP SST 5/8 3/ MP SST 3/4 3/ MP SST 3/ / MP SST 1 3/ MP SST /

47

48 TEFLON COUPLINGS 37 JIC FEMALE SWIVEL 37 JIC FEMALE 90 TUBE SWIVEL 37 JIC FEMALE 45 TUBE SWIVEL FJX SST 1/8 7/ FJX SST 3/16 7/ FJX SST 3/16 1/ FJX SST 1/4 7/ FJX SST 1/4 1/ FJX SST 1/4 9/ FJX SST 5/16 7/ FJX SST 5/16 9/ FJX SST 3/8 9/ FJX SST 7/16 9/ FJX SST 7/16 3/ FJX SST 1/2 3/ FJX SST 1/2 7/ FJX SST 5/8 3/ FJX SST 5/8 7/ FJX SST 5/8 1 1/ FJX SST 3/4 1 1/ FJX SST 3/4 1 3/ FJX SST 3/4 1 5/ FJX SST 1 1 1/ FJX SST 1 1 5/ FJX SST 3/16 7/ FJX SST 1/4 7/ FJX SST 1/4 1/ FJX SST 1/4 9/ FJX SST 5/16 7/ FJX SST 5/16 9/ FJX SST 3/8 7/ FJX SST 3/8 9/ FJX SST 7/16 9/ FJX SST 7/16 3/ FJX SST 1/2 3/ FJX SST 1/2 7/ FJX SST 5/8 7/ FJX SST 5/8 1 1/ FJX SST 3/4 1 1/ FJX SST 1 1 5/ FJX SST 3/16 7/ FJX SST 1/4 7/ FJX SST 1/4 1/ FJX SST 1/4 9/ FJX SST 5/16 7/ FJX SST 5/16 9/ FJX SST 3/8 7/ FJX SST 3/8 9/ FJX SST 7/ FJX SST 7/ FJX SST 1/2 3/ FJX SST 1/2 7/ FJX SST 5/8 7/ FJX SST 5/8 1 1/ FJX SST 3/4 1 1/ FJX SST 1 1 5/

49 TEFLON COUPLINGS 45 SAE FEMALE SWIVEL PART HOSE FSX SST 3/8 5/ FSX SST 3/4 1 1/ STAND TUBE RIGID O-FACE SEAL FEMALE SWIVEL O-FACE SEAL FEMALE 90 TUBE SWIVEL O-FACE SEAL FEMALE 45 TUBE SWIVEL PART HOSE MW SST 1/4 N/A MW SST 1/4 N/A MW SST 1/4 N/A MW SST 3/8 N/A MW SST 3/8 N/A MW SST 1/2 N/A MW SST 3/4 N/A MW SST 3/4 N/A MW SST 1 N/A PART HOSE FFX SST 1/4 9/ FFX SST 1/4 11/ FFX SST 3/8 11/ FFX SST 3/8 13/ FFX SST 1/2 13/ FFX SST 1/ FFX SST 1/2 1 3/ FFX SST 5/ FFX SST 5/8 1 3/ FFX SST 3/4 1 3/ FFX SST 1 1 7/ PART HOSE FFX SST 1/4 9/ FFX SST 1/4 11/ FFX SST 3/8 11/ FFX SST 3/8 13/ FFX SST 1/2 13/ FFX SST 1/ FFX SST 5/ FFX SST 5/8 1 3/ FFX SST 3/4 1 3/ FFX SST 1 1 7/ PART HOSE FFX SST 1/4 9/ FFX SST 1/4 11/ FFX SST 3/8 11/ FFX SST 3/8 13/ FFX SST 1/2 13/ FFX SST 1/ FFX SST 5/ FFX SST 5/8 1 3/ FFX SST 3/4 1 3/ FFX SST 1 1 7/

50 R5 COUPLINGS STANDARD SERIES MAY ALSO BE USED ON R5 HOSE MALE PIPE NPTF RIGID MP R5 3/16 1/ MP R5 3/16 1/ MP R5 1/4 1/ MP R5 5/16 1/ MP R5 5/16 3/ MP R5 3/8 3/ MP R5 7/16 3/ MP R5 7/16 1/ MP R5 1/2 1/ MP R5 5/8 1/ MP R5 5/8 3/ MP R5 14/16 3/4 14 MP R5 14/16 1-1/4 1/2 MP R5 1 1/8 1-1/4 11-1/2 MP R5 1 3/8 1-1/2 11-1/2 37 JIC FEMALE SWIVEL FJX R5 3/16 7/ FJX R5 3/16 1/ FJX R5 1/4 7/ FJX R5 5/16 7/16 20 FJX R5 5/16 9/16 18 FJX R5 3/8 9/ FJX R5 7/16 9/16 18 FJX R5 7/16 3/4 16 FJX R5 1/2 3/ FJX R5 1/2 7/ FJX R5 5/8 3/ FJX R5 5/8 7/ FJX R5 5/8 1 1/ FJX R5 14/16 1 1/16 12 FJX R5 14/16 1 5/16 12 FJX R5 1 1/8 1 5/8 12 FJX R5 1 3/8 1 7/ JIC FEMALE 90 TUBE SWIVEL FJX R5 3/16 7/ FJX R5 5/16 9/ FJX R5 3/8 7/ FJX R5 7/16 9/ FJX R5 7/16 3/ FJX R /

51 R5 COUPLINGS STANDARD SERIES MAY ALSO BE USED ON R5 HOSE 37 JIC FEMALE 45 TUBE SWIVEL FJX R5 3/16 7/ FJX R5 5/16 9/ FJX R5 3/8 7/ FJX R5 7/16 9/ FJX R5 7/16 3/ FJX R / SAE FEMALE SWIVEL FSX R5 3/8 5/ FSX R5 3/4 1 1/ SAE MALE INVERTED FLARE 45 SAE MALE INVERTED FLARE SAE MALE INVERTED FLARE 90 MIX R5 3/16 7/ MIX R5 1/4 7/ MIX R5 1/4 1/ MIX R5 1/4 5/ MIX R5 5/16 5/ MIX R5 3/8 1/ MIX R5 3/8 5/ MIX R5 3/8 3/ MIX R5 7/16 3/ MIX R5 1/2 3/ MIX R5 3/16 7/ MIX R5 1/4 7/ MIX R5 1/4 1/ MIX R5 1/4 5/ MIX R5 5/16 5/ MIX R5 3/8 1/ MIX R5 3/8 5/ MIX R5 3/8 3/ MIX R5 7/16 3/ MIX R5 1/2 3/ MIX R5 3/16 7/ MIX R5 1/4 7/ MIX R5 1/4 1/ MIX R5 1/4 5/ MIX R5 5/16 7/ MIX R5 5/16 1/ MIX R5 5/16 5/ MIX R5 3/8 1/ MIX R5 3/8 5/ MIX R5 3/8 3/ MIX R5 1/2 3/

52 BEADLOCK COUPLINGS REFRIGERANT HOSE COUPLINGS STRAIGHT FEMALE "O" RING SWIVEL BL-06-06TFS 5/16 5/8 18 BL-08-08TFS 13/32 3/4 18 BL-10-10TFS 1/2 7/8 18 BL-12-12TFS 5/8 1 1/ FEMALE "O" RING SWIVEL BL-06-06TF45T 5/16 5/8 18 BL-08-08TF45T 13/32 3/4 18 BL-10-10TF45T 1/2 7/8 18 BL-12-12TF45T 5/8 1 1/ FEMALE "O" RING SWIVEL BL-06-06TF90T 5/16 5/8 18 BL-08-08TF90T 13/32 3/4 18 BL-10-10TF90T 1/2 7/8 18 BL-12-12TF90T 5/8 1 1/16 16 MALE "O" RING SWIVEL BL-06-06TMS 5/16 5/8 18 BL-08-08TMS 13/32 3/4 18 BL-10-10TMS 1/2 7/8 18 BL-12-12TMS 5/8 1 1/ MALE "O" RING SWIVEL BL-06-06TM45T 5/16 5/8 18 BL-08-08TM45T 13/32 3/4 18 BL-10-10TM45T 1/2 7/8 18 BL-12-12TM45T 5/8 1 1/ MALE "O" RING SWIVEL BL-06-06TM90T 5/16 5/8 18 BL-08-08TM90T 13/32 3/4 18 BL-10-10TM90T 1/2 7/8 18 BL-12-12TM90T 5/8 1 1/16 16 STRAIGHT SPLICER BL-06-06RM 5/16 BL-08-08RM 13/32 BL-10-10RM 1/2 BL-12-12RM 5/8

53

54 BEADLOCK COUPLINGS STRAIGHT MALE INSERT "O" RING BL-06-06MOR 5/16 5/8 18 BL-08-08MOR 13/32 3/4 18 BL-10-10MOR 1/2 7/8 18 BL-12-12MOR 5/8 1 1/ STRAIGHT MALE INSERT "O" RING BL-06-06MOR45 5/16 5/8 18 BL-08-08MOR45 13/32 3/4 18 BL-10-10MOR45 1/2 7/8 18 BL-12-12MOR45 5/8 1 1/ STRAIGHT MALE INSERT "O" RING BL-06-06MOR90 5/16 5/8 18 BL-08-08MOR90 13/32 3/4 18 BL-10-10MOR90 1/2 7/8 18 BL-12-12MOR90 5/8 1 1/16 16 BRAZE ON FOR BEADLOCK SYSTEM BL-06-06BR 5/16 BL-08-08BR 13/32 BL-10-10BR 1/2 BL-12-12BR 5/8 COMPRESSION REPAIR COUPLING BL-06-06MV 5/16 BL-08-08MV 13/32 BL-10-10MV 1/2 BL-12-12MV 5/8 BRAZE IN SERVICE PORTS PART HOSE 13MM ACP349 16MM ACP350 M10X1.5 ACP348 M12X1.5 ACPM12A.3/8-24 ACP351.7/16-20 ACP352

55 SAE SPECIFICATIONS May 86 SAE Recommended Practice Report of the Fluid Conductors and Connectors Technical Committee, approved September 1979 and reaffirmed May Scope- Hose (also includes hose assemblies) has a finite life and there are a number of factors which will reduce its life. This recommended practice is intended as a guide to assist system designers and/or users in the selection, installation, and maintenance of hose. The designers and users must make a systematic review of each application and then select, install, and maintain the hose to fulfill the requirements of the application. The following are general guidelines and are not necessarily a complete list. WARNING: IMPROPER SELECTION, INSTALLATION, OR MAINTENANCE MAY RESULT IN PREMATURE FAILURES, BODILY INJURY, OR PROPERTY DAMAGE. 2. Selection- The following is a list of factors which must be considered before final hose selection can be made: 2.1 Pressure - After determining the system pressure, hose selection must be made so that the recommended maximum operating pressure is equal to or greater than the system pressure. Surge pressures higher than the maximum operating pressure will shorten hose life and must be taken into account by the hydraulic designer. 2.2 Suction - Hoses used for suction applications must be selected to insure the hose will withstand the negative pressure of the system. 2.3 Temperature - Care must be taken to insure that fluid and ambient temperatures, both static and transient, do not exceed the limitations of the hose. Special care must be taken when routing near hot manifolds. 2.4 Fluid Compatibility - Hose selection must assure compatibility of the hose tube, cover, and fittings with the fluid used. Additional caution must be observed in hose selection for gaseous applications. 2.5 Size - Transmission of power by means of pressurized fluid varies with pressure and rate of flow. The size of the components must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive turbulence. 2.6 Routing - Attention must be given to optimum routing to minimize inherent problems. 2.7 Environment - Care must be taken to insure that the hose and fittings are either compatible with or protected from the environment to which they are exposed. Environmental conditions such as ultraviolet light, ozone, salt water, chemicals, and air pollutants can cause degradation and premature failure and, therefore, must be considered. 2.8 Mechanical Loads - External forces can significantly reduce hose life. Mechanical loads which must be considered include excessive flexing, twist, kinking, tensile or side loads, bend radius, and vibration. Useof swivel type fittings or adapters may be required to insure no twist is put into the hose. Unusual applications may require special testing prior to hose selection. 2.9 Abrasion - While a hose is designed with a reasonable level of abrasion resistance, care must be taken to protect the hose from excessive abrasion which can result in erosion, snagging, and cutting of the hose cover. Exposure of the reinforcement will significantly accelerate hose failure Proper End Fitting - Care must be taken to insure proper compatibility exists between the hose and coupling selected based on the manufacturer's recommendations substantiated by testing to industry standards such as SAE J517d (November, 1976) Length - When establishing proper hose length, motion absorption, hose length changes due to pressure, as well as hose and machine tolerances must be considered Specifications and Standards - When selecting hose, government, industry, and manufacturers specifications and recommendations must be reviewed as applicable Hose Cleanliness - Hose components vary in cleanliness levels. Care must be taken to insure that the assemblies selected have an adequate level of cleanliness for the application Electrical Conductivity - Certain applications require that hose be nonconductive to prevent electrical current flow. Other applications require the hose to be sufficiently conductive to drain off static electricity. Hose and fittings must be chosen with these needs in mind. 3. Installation - After selectionof proper hose, the following factors must be considered by the installer: 3.1 Pre-Installation Inspection - Prior to installation, a careful examination of the hose must be performed. All components must be checked for correct style, size, and length. In addition, the hose must be examined for cleanliness, obstructions, blisters, loose cover, or any other visible defects. 3.2 Follow Manufacturers' Assembly Instructions 3.3 Minimum Bend Radius - Installation at less than minimum bend radius may significantly reduce hose life. Particular attention must be given to preclude sharp bending at the hose/fitting juncture. 3.4 Twist Angle and Orientation - Hose installations must be such that relative motion of machine components produces bending of the hose rather than twisting. 3.5 Securement - In many applications, it may be necessary to restrain, protect, or guide the hose to protect it from damage by unnecessary flexing, pressure surges, and contact with other mechanical components. Care must be taken to insure such restraints do not introduce additional stress or wear points. 3.6 Proper Connection of Ports - Proper physical installation of the hose requires a correctly installedport connection while insuringthat no twist or torque is put into the hose. 3.7 Avoid External Damage - Proper installation is not complete without insuring that tensile loads, side loads, kinking, flattening, potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated. 3.8 System Check Out - After completing the installation, all air entrapment must be eliminated and the system pressurized to the maximum system pressure and checked for proper function and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 4. Maintenance - Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance program. Frequency should be determined by the severity of the application and risk potential. A maintenance program should include the following as a minimum: 4.1 Hose Storage - Hose products in storage can be affected adversely by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and fumes, insects, rodents, and radioactive materials. Storage areas should be relatively cool and dark and free of dust, dirt, dampness, and mildew. 4.2 Visual Inspections - Any of the following conditions requires replacement of the hose: (a) Leaks at fitting or in hose. (Leaking fluid is a fire hazard.) (b) Damaged, cut, or abraded cover. (Any reinforcement exposed.) (c) Kinked, crushed, flattened, or twisted hose. (d) Hard, stiff, heat cracked, or charred hose. (e) Blistered, soft, degraded, or loose cover. (f) Cracked, damaged, or badly corroded fittings. (g) Fitting slippage on hose. 4.3 Visual Inspections - The following items must be tightened, repaired, or replaced as required: (h) Leaking port conditions. (i ) Clamps, guards, shields. (j ) Remove excessive dirt buildup. (k) System fluid level, fluid type, and any air entrapment. 4.4 Functional Test - Operate the system at maximum operating pressure and check for possible malfunctions and freedom from leaks. NOTE: Avoid potential hazardous areas while testing. 4.5 Replacement Intervals - Specific replacement intervals must be considered based on previous service life, government or industry recommendations, or when failures could result in unacceptable down time, damage, or injury risk.

56 CRIMP SPECIFICATIONS / WARRANTY INFORMATION CRIMP SPECIFICATIONS For crimp machines with variable crimp capabilities. HOSE TYPE HOSE SIZE CRIMP DIAMETER SAE 100 R1 AT 1/4.590" SAE 100 R1 AT 3/8.728" SAE 100 R1 AT 1/2.870" SAE 100 R1 AT 3/ SAE 100 R1 AT " SAE 100 R2 AT 1/4.610" SAE 100 R2 AT 3/8.780" SAE 100 R2 AT 1/2.925" SAE 100 R2 AT 3/4 1.25" SAE 100 R2 AT "

57 FLOW AND VELOCITY Selecting Hose - Flow and Velocity

58 SWAGERS 1000 SWAGE TOOL Built by Kurt Manufacturing Co. Built for field use. Simple to operate -- hose repairs can be made in minutes. All it takes is a solid surface and a C clamp. Fast... for on-the-farm/ranch repairs. Portable... for use in the shop or in the field. Lightweight pounds! Economical... low initial cost SWAGE MACHINE Built by Kurt Manufacturing Co. Fixtured for shop use/or field use. Jack-operated for ease in use Fast... for professional shop repairs on the farm/ranch Compact, requiring minimum space. Durable pounds! Pushers and Dies Available