TECHNICAL SERVICE BULLETIN SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117)
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1 GROUP Body MODEL 2012MY Soul (AM), Rio (UB), Sportage (SL), Sedona (VQ) NUMBER DATE 084 November 2011 TECHNICAL SERVICE BULLETIN SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) This bulletin provides information relating to a steering wheel noise and vibration repair on 305 vehicles (as identified in attached VIN list). Kia is requesting the completion of this Service Action on all affected vehicles prior to delivery. Before conducting this procedure consult the VIN list and confirm that VIN is on the list of units to be completed, or follow instructions in Notice below to check on WebDCS. Steering Wheel Mounting Nut/Washer A Service Action is a repair program without customer notification that is performed during the warranty period. Any dealer requesting to perform this repair outside the warranty period will require DPSM approval. status for a VIN is provided on WebDCS (Service> Warranty Coverage> Warranty Coverage Inquiry> Campaign Information). Not completed Recall / Service Action reports are available on WebDCS (Consumer Affairs> Not Completed Recall> Recall VIN> Select Report), which includes a list of affected vehicles. This issue number is SA117. File Under: <Body> x Circulate To: General Manager Service Manager Parts Manager x Service Advisor(s) x x x Technician(s) Body Shop Manager Fleet x
2 Page 2 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) Service Procedure: 1. Disconnect negative battery cable terminal and wait for a minimum of 3 minutes before beginning work. On retailed units, record radio presets before starting procedure. CAUTION Always follow service procedure precautions as outlined on KGIS when working on airbag systems and related components. 2. Remove the DAB Module by loosening two (2) Torx bolts using T-40 Torx bit and disconnecting two (2) air bag and horn (if equipped) connectors. 3. After removal of the DAB Module, remove the Steering Wheel Mounting Nut using a 22mm socket. Do not remove the steering wheel. Remove the Steering Wheel Mounting Nut and spring washer. Discard only the spring washer. Torque Specs / lb-ft Model Steering Wheel Locking Nut DAB Module Mounting Bolts Horn Plate Rio 5.1~8.7 Sportage Sedona 29~36 5.1~ ~14.5 N/A Soul N/A
3 Page 3 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) 4. Install new spring washer (supplied separately) and reinstall Steering Wheel Mounting Nut. Tighten to torque specs in the table on page For Sportage and Rio only, remove the horn pad mounting bolts. For Soul, loosen the two 2 small Phillips screws holding the plastic retaining tubes/guides, and discard the two (2) bolts from the plastic retaining tubes. For Sedona, horn plate removal is not necessary. Rio Please note the horn pad spring position/location, and make sure the horn pad springs are retained. Soul 6. For Sedona, Sportage, and Rio models remove the two DAB mounting bolts from the plastic retainer tubes and discard them. Do not re-use bolts.
4 Page 4 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) 7. For Sedona, Rio, and Sportage, install two new DAB mounting bolts (supplied separately) into the plastic retaining tubes. Bolt dimensions vary per model; make sure you install the correct bolts from the separately provided shipment. For Soul, insert two (2) new DAB mounting bolts to the plate guide/tube as indicated in the photo on the right, and then install them to the horn plate secure with two (2) screws. Soul (AM) example 8. For Sportage and Rio re-install the horn plate and tighten mounting bolts to torque specs in the table on page 2. 9 Re-connect both air bag and Horn (if equipped) wiring connectors. Re-install DAB Module and torque to specs per table on page 2. Reconnect negative battery terminal. 10. Monitor Airbag Warning lamp for proper operation during / after bulb check period following key on. Confirm horn operation. On retailed units, re-enter radio presets as recorded in step 1.
5 Page 5 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) Affected VINs: Rio (UB) KNDJT2A61C KNDJT2A64C KNDJT2A67C KNADM5A30C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A30C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A33C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A33C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A34C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A34C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A36C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A36C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A37C KNDJT2A61C KNDJT2A64C KNDJT2A68C KNADM5A37C KNDJT2A61C KNDJT2A65C KNDJT2A68C KNADM5A38C KNDJT2A61C KNDJT2A65C KNDJT2A68C KNADM5A39C KNDJT2A61C KNDJT2A65C KNDJT2A68C KNADN5A30C KNDJT2A62C KNDJT2A65C KNDJT2A68C KNADN5A31C KNDJT2A62C KNDJT2A65C KNDJT2A68C KNADN5A31C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A31C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A32C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A33C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A34C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A35C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A37C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A39C KNDJT2A62C KNDJT2A65C KNDJT2A69C KNADN5A3XC KNDJT2A62C KNDJT2A66C KNDJT2A69C KNADN5A3XC KNDJT2A62C KNDJT2A66C KNDJT2A69C Soul (AM) KNDJT2A62C KNDJT2A66C KNDJT2A69C KNDJT2A52C KNDJT2A63C KNDJT2A66C KNDJT2A6XC KNDJT2A53C KNDJT2A63C KNDJT2A66C KNDJT2A6XC KNDJT2A54C KNDJT2A63C KNDJT2A66C KNDJT2A6XC KNDJT2A59C KNDJT2A63C KNDJT2A66C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A66C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A60C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A61C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A61C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A61C KNDJT2A63C KNDJT2A67C KNDJT2A6XC KNDJT2A61C KNDJT2A64C KNDJT2A67C KNDJT2A6XC KNDJT2A61C KNDJT2A64C KNDJT2A67C KNDJT2A61C KNDJT2A64C KNDJT2A67C
6 Page 6 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) Sedona (VQ) KNDPBCA21C KNDPBCA28C KNDPCCA63C KNDMG4C70C KNDPBCA21C KNDPBCA28C KNDPCCA63C KNDMG4C73C KNDPBCA21C KNDPBCA28C KNDPCCA64C KNDMG4C74C KNDPBCA21C KNDPBCA28C KNDPCCA64C KNDMH4C71C KNDPBCA21C KNDPBCA28C KNDPCCA65C KNDMH4C72C KNDPBCA22C KNDPBCA29C KNDPCCA66C KNDMH4C73C KNDPBCA22C KNDPBCA29C KNDPCCA66C KNDMH4C75C KNDPBCA22C KNDPBCA29C KNDPCCA66C KNDMH4C75C KNDPBCA22C KNDPBCA29C KNDPCCA66C KNDMH4C76C KNDPBCA22C KNDPBCA29C KNDPCCA67C KNDMH4C77C KNDPBCA22C KNDPBCA29C KNDMH4C77C KNDPBCA22C KNDPBCA29C KNDMH4C78C KNDPBCA22C KNDPBCA2XC KNDMH4C78C KNDPBCA23C KNDPBCA2XC KNDMH4C7XC KNDPBCA23C KNDPBCA2XC Sportage (SL) KNDPBCA23C KNDPBCA2XC KNDPB3A21C KNDPBCA23C KNDPBCA2XC KNDPB3A23C KNDPBCA24C KNDPBCA2XC KNDPB3A23C KNDPBCA24C KNDPBCA2XC KNDPB3A24C KNDPBCA25C KNDPCCA20C KNDPB3A24C KNDPBCA25C KNDPCCA21C KNDPB3A25C KNDPBCA25C KNDPCCA21C KNDPB3A25C KNDPBCA25C KNDPCCA22C KNDPB3A25C KNDPBCA25C KNDPCCA22C KNDPB3A25C KNDPBCA25C KNDPCCA23C KNDPB3A25C KNDPBCA25C KNDPCCA25C KNDPB3A27C KNDPBCA25C KNDPCCA26C KNDPB3A28C KNDPBCA26C KNDPCCA26C KNDPB3A29C KNDPBCA26C KNDPCCA26C KNDPB3A2XC KNDPBCA26C KNDPCCA27C KNDPB3A2XC KNDPBCA26C KNDPCCA27C KNDPBCA20C KNDPBCA26C KNDPCCA27C KNDPBCA20C KNDPBCA26C KNDPCCA27C KNDPBCA20C KNDPBCA26C KNDPCCA28C KNDPBCA20C KNDPBCA26C KNDPCCA28C KNDPBCA20C KNDPBCA26C KNDPCCA28C KNDPBCA20C KNDPBCA26C KNDPCCA29C KNDPBCA20C KNDPBCA27C KNDPCCA29C KNDPBCA20C KNDPBCA27C KNDPCCA60C KNDPBCA21C KNDPBCA27C KNDPCCA60C KNDPBCA21C KNDPBCA27C KNDPCCA60C KNDPBCA21C KNDPBCA28C KNDPCCA61C KNDPBCA21C KNDPBCA28C KNDPCCA62C
7 Page 7 of 7 SERVICE ACTION: STEERING WHEEL NOISE AND VIBRATION REPAIR (SA117) AFFECTED VEHICLE PRODUCTION RANGE: Model Soul (AM) Sportage (SL) Sedona (VQ) Rio (UB) Production Date Range Refer To VIN List REQUIRED PART: Parts were supplied separately to those dealers with affected vehicle inventory; open a TechLine case via the web to request additional replacement parts if needed. WARRANTY CLAIM INFORMATION: Claim Type Causal P/N Qty. N Code C Code Description Labor Op Code Op Time Replacement P/N Qty. (SA117) Soul (AM) Steering Wheel SA1170R0 V 2012M SA117 0 N29 C20 (SA117) Rio (UB) Steering Wheel (SA117) Sportage (SL) Steering Wheel SA1170R1 SA1170R2 N/A 0 (SA117) Sedona (VQ) Steering Wheel ) SA1170R3 VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA117 when accessing the WebDCS system.
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