Subject: Chassis and Cab Power Distribution Center Nylon Washers Product: Medium Terminal Tractor. Date: 24-JUN-2016
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1 Page 1 of 11 Units Affected: All Kalmar Ottawa T2 model terminal tractors built prior to October 13, Possible Situation: The fasteners for the cab and chassis power distribution boards may abrade into the circuit board and create a short to ground. Solution: Install nylon washers (Kit PN two kits per truck) on either side of the chassis and cab boards at the fastening points per the following. 1. PARK THE TRUCK ON A LEVEL SURFACE 2. SHUT OFF THE ENGINE 3. SET PARK BRAKES 4. CHOCK WHEELS 5. DISCONNECT ALL NEGATIVE BATTERY CABLES; NOTE TURNING OFF THE BATTERY DISCONNECT SWITCH (IF PRESENT) IS NOT SUFFICIENT I I I ' ' '
2 Page 2 of REMOVE THE PLATFORMS COVERING THE TRANSMISSION 7. REMOVE PLASTIC COVER FROM ELECTRICAL CENTER.
3 Page 3 of REMOVE MOUNTING HARDWARE FROM THE CHASSIS POWER DISTRIBUTION BOARD. TRANSMISSION CHASSIS POWER DISTRIBUTION BOARD 9. INSTALL NEW HARDWARE AS SHOWN IN DETAIL A (BELOW) AT EACH OF THE MOUNTING HOLES OF THE POWER DISTRIBUTION BOARD. 10. TORQUE ITEM #3 TO 18 LB/IN (1.5 LB/FT) Detail A NOTE KIT NUMBER (TWO KITS PER TRUCK) CONTAINS ALL PARTS
4 ITEM # KIT PN WASHER, NYLON, 1/2 2 WASHER, 6MM 3 SCREW, HEX, M6 X 12 4 WASHER, NYLON, 5/16 Page 4 of REPLACE ELECTRICAL CENTER PLASTIC COVER. 12. REPLACE THE PLATFORMS COVERING THE TRANSMISSION
5 Page 5 of LOCATE THE DATA TERMINAL PLATE IN THE CENTER OF THE DASH 14. REMOVE THE 5 SCREWS HOLDING THE DATA TERMINAL PLATE IN PLCE AND REMOVE THE DATA TERMINAL PLATE 15. REMOVE THE CAB POWER DISTRIBUTION BOARD MOUNTING HEX SCREWS 16. INSTALL NEW HARDWARE AS SHOWN IN DETAIL B (BELOW) AT EACH OF THE MOUNTING HOLES OF THE CAB POWER DISTRIBUTION BOARD. DETAIL B NOTE KIT NUMBER (TWO KITS PER TRUCK) CONTAINS ALL PARTS
6 ITEM # KIT PN WASHER, NYLON, 1/2 2 WASHER, 6MM 3 SCREW, HEX, M6 X 12 4 WASHER, NYLON, 5/16 Page 6 of REINSTALL THE DATA TERMINAL PLATE 18. RECONNECT ALL BATTERY CABLES 19. START THE ENGINE AND TEST FOR PROPER OPERATION Warranty Coverage: Parts Two fastener kits - part number Labor hours Travel Round trip up to 3 hours; travel beyond 3 hours must be preapproved Claim Submission: To submit a claim select: o Location code o Failure code o Work code 26 Recalls and Campaigns Campaign 26.2 o Hours claimed 2.0 o Description Install nylon washers in circuit boards Following is a list of affected truck serial numbers:
7 List of affected serial numbers: Page 7 of
8 List of affected serial numbers: Page 8 of
9 List of affected serial numbers: Page 9 of
10 List of affected serial numbers: Page 10 of
11 List of affected serial numbers: Page 11 of
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