General Applications. Axle Types. d30 & D35 leaf spring lbs. capacity 10 10F 10L Lbs. Capacity

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Amberly Joseph
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General Applications Axle Types 300-000 Lbs.

free backing hydraulic brakes Electric and hydraulic brakes are available with and without parking feature Hydraulic free backing brakes available Hydraulic disc brakes available Standard grease

installation with less maintenance Less transfer of road shock which insulates cargo from road shocks and vibration Rubber cords compounded for maximum dependability and durability Load-carrying

1 General Applications Axle Types Lbs. Capacity Complete service manual Precision machined steel spindles and integral cast iron hub/drums Press-in wheel studs " x ¹ ₂" and " x ¹ ₄" CSA approved electric brakes, CSA approved uni-servo and free backing hydraulic brakes Electric and hydraulic brakes are available with and without parking feature Hydraulic free backing brakes available Hydraulic disc brakes available Standard grease lubrication; E-Z Lube option Inner wiring system for easier installation and protection of brake wiring d30 & D35 leaf spring F L Totally rubber-cushioned for smooth, quiet, independent ride Easy installation with less maintenance Less transfer of road shock which insulates cargo from road shocks and vibration Rubber cords compounded for maximum dependability and durability Load-carrying cross member Self-damping action Independent wheel suspension system 5 year limited warranty on suspension system Low profile for maximum road clearance Various starting angles to control trailer height High and low profile brackets with optional mounting brackets available Rubber cushioning eliminates metal-to-metal contact Shock absorption provided by the natural hysteresis of rubber Single or tandem axle assemblies Durable, wear-resistant components Straight or Drop spindles (3") D30 Straight or Drop spindles (" and " drop) D35 High strength ³ ₈" diameter tube High quality alloy steel springs in a variety of capacities Single, tandem, or triple axle assemblies with equalized suspensions Slipper spring or double eye leaf spring suspension Optional hanger and attaching parts kits available Durable, wear-resistant components year limited warranty CAUTION: Triple axle assemblies are NOT recommended for #, #F and #L Torflex axles.

2 Torflex Application Information Start Angle 5 Down 3 Down.5 Down Down 0 Up.5 Up F racket Profile F L Articulation Dimensions Dimensions are for top mount only. Side mount is." higher. Allow 3" bump clearance from full load. Forward No Load Full Load Shock Load H L H L H L Low High Low High Low High Low High Low High Low High Low High L Left Hand Assembly Shown DEXTER Arm Length Axle Location L Note: Positive numbers in the H column indicate the spindle is ELOW the top of the bracket. Conversely, negative numbers are AOVE the top of the bracket. Full Load Dimensions Dimensions are for low profile, top mount only. High profile brackets are." higher. Side mount is." higher. Allow 3" bump clearance from full load. H Top of racket Center of Spindle Start Angle Overhang Per Side Spindle Min. Max. Max. Capacity # Standard w/drum.30".0" 3500 # w/disc rake.5".0" 3500 #F w/drum.30".50" 000 #L w/drum 5." 3." 3000 C Top of racket H E D C Top of racket H E D Dn, 0, Up,.5 Up.5 Dn, 5 DN Start Angle * * * 5 Down.5 Down Down 0 Up.5 Up Tire D E H C H C H C H C H C H C ST5/0R ST05/5R ST5/5R Columns D and E are dimensional examples only: * D Static Loaded Radius ** E Inflated Radius 0

3 Torflex Application Information F L racket Dimensions Forward For Wiring Access olt Size J A G Right Hand Side of Axle Shown C A E D Low Profile F / G Side Mount Hanger # racket Dimensions Low High A C D E F G J.. N P Q olt Size ⁵ ₈" bolt Tube Size.. P E F High Profile N Q

4 Leaf Spring Application Information Double Eye Springs For Standard 33" Axle Spacing Single A/P--00 Tandem A/P Triple A/P Spring Length " " " A C D E For Optional 35" Axle Spacing Tandem A/P--00 Triple A/P-3-00 Spring Length " " " C D E D35 Overhang Per Side Min. Disc* Max. Straight 5.".5".00" " Drop.00".5".00" " Drop.".".00" 3" Dia. Straight 5.".5".50" 3" Dia. Drop.00".5".50" * Minimum overhang with disc brakes D30 Overhang Per Side Min. Max. Straight 5.3".00" 3" Drop.00".00" Z Y SLR Forward H Z Y SLR D E H Z Y SLR C D A H D C C Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No. Description Height HGR--00 HGR-5-00 HGR--00 HGR--00 HGR Hanger 3.5" Front Hanger." Front Hanger.0" Center Hanger 3." Rear Hanger." Attaching Parts Kits Part No. Description A/P--00 A/P A/P--00 A/P A/P Flange Locknut Shackle olt Equalizer Equalizer Equalizer Equalizer Shackle Link Shackle Link, Long Shackle Link Assembly Shackle Link Assembly, Long For 35" axle spacing using " springs

5 Leaf Spring Application Information Z Y Z Y Z Y SLR SLR SLR D D A H H H C Forward E Slipper Springs Single Tandem Triple A/P-3-00 A/P-0-00 A/P--00 A/P A/P-3-00 A C D E Note: All " wide slipper springs For 33.5" axle spacing For 3" axle spacing A,, E Hanger Spacing C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to ottom of Frame SLR Static Load Radius To determine these values, contact your local sales engineer or distributor to run ProSpec. D C E Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No. Description Height HGR--00 HGR-0-00 HGR Front Hanger.5" Center Hanger 3.50" Rear Hanger.00" Attaching Parts Kits Part No. Description A/P-3-00 A/P-0-00 A/P--00 A/P A/P ⁹ ₁₆- Locknut Keeper Nut Equalizer Nut Equalizer olt Keeper olt Spring Eye olt Equalizer Equalizer For 33.5" axle spacing For 3" axle spacing Some combinations of hangers and spring mountings may result in insufficient bump clearance. Refer to the Miscellaneous section for additional hanger kits, A/P kits, or other tires. 3

6 D30 and #L 55 Hub Group ExpD30_ A Grease Lube Parts Grease Seal for E-Z Lube LM0 Inner earing Cone LM0 Inner earing Cup L Outer earing Cup L Outer earing Cone Spindle Nut Cotter Pin Grease Cap A Grease Cap for E-Z Lube Rubber Plug for E-Z Lube Spindle Washer Special Jam Nut for E-Z Lube (after 00) Spindle Nut Retainer for E-Z Lube (after 00) Hubs olt Circle Hubs and Drums ½" Stud 5 on.50 Studs & Wheel Nuts ½-0 Pressed Wheel Stud ½-0 0 Cone Nut " x ¹ ₂" rakes 0 0 K3--00/K K3--00/K3--00 LH/RH Electric LH/RH Nev-R-Adjust Note: Spindle is not available for resale.

7 D35, # 55 and Other Hub Group ExpD35_ A Grease Lube Parts Grease Seal for E-Z Lube L Inner earing Cone L Inner earing Cup L Outer earing Cup L Outer earing Cone Spindle Nut Cotter Pin Grease Cap A Grease Cap for E-Z Lube Rubber Plug for E-Z Lube Spindle Washer Special Jam Nut for E-Z Lube (after 00) Spindle Nut Retainer for E-Z Lube (after 00) " x ¹ ₄" rakes ns K3--00/K3--00 LH/RH Electric Nev-R-Adjust 0 K3-0-00/K LH/RH Electric ns K3-0-00/K LH/RH Electric w/park ns K3-3-00/K LH/RH Hydraulic Uni-servo ns K /K LH/RH Hydraulic Uni-servo w/park ns K3-3-00/K LH/RH Hydraulic Duo-servo ns K /K LH/RH Hydraulic Duo-servo w/park ns K3-3-00/K LH/RH Hydraulic Free acking ns K3-3-0/K LH/RH Hydraulic F Corrosion Resistant ns - not shown Note: Spindle is not available for resale. Hubs olt Circle Hubs and Drums ½" Stud 5 on ½" Stud 5 on ½" Stud 5 on ½" Stud 5 on ½" Stud on 5.50 Plain Hubs ½" Stud 5 on ½" Stud 5 on ½" Stud 5 on ½" Stud 5 on ½" Stud on 5.50 Studs & Wheel Nuts ½-0 Pressed Wheel Stud ½-0 0 Cone Nut 5

8 #F 55 Hub Group Exp00_ A Grease Lube Parts Grease Seal for E-Z Lube L Inner earing Cone L Inner earing Cup L Outer earing Cup L Outer earing Cone Spindle Nut Cotter Pin (not used with E-Z Lube ) Grease Cap A Grease Cap for E-Z Lube Rubber Plug for E-Z Lube Spindle Washer Special Jam Nut for E-Z Lube (after 00) Spindle Nut Retainer for E-Z Lube (after 00) Hubs olt Circle Hubs and Drums ½" Stud 5 on.50 Studs & Wheel Nuts ½-0 Pressed Wheel Stud ½-0 0 Cone Nut " x ¹ ₄" rakes 0 K3--00 LH Electric 0 K RH Electric ns K3--00 LH Electric Nev-R-Adjust ns K3--00 RH Electric Nev-R-Adjust ns - not shown Note: Spindle is not available for resale.

9 55 Nev-R-Lube Hub Group Service Parts Only Exp3500nvr_ Nev-R-Lube Parts 35MM Spindle Washer Spindle Nut Washer, Torque Label Snap Ring * Grease Cap " x ¹ ₄" rakes ns K3--00/K3--00 LH/RH Electric Nev-R-Adjust 0 K3-0-00/K LH/RH Electric ns K3-0-00/K LH/RH Electric w/park ns K3-3-00/K LH/RH Hydraulic Uni-servo ns K /K LH/RH Hydraulic Uni-servo w/park ns K3-3-00/K LH/RH Hydraulic Duo-servo ns K /K LH/RH Hydraulic Duo-servo w/park ns K3-3-00/K LH/RH Hydraulic Free acking ns K3-3-0/K LH/RH Hydraulic F Corrosion Resistant ns - not shown Note: Spindle is not available for resale. Hubs With earing & Wheel Studs olt Circle * Hub and Drum includes: on ¹ ₂-0 Press-in Stud * 35mm Cartridge earing * earing Retainer Wheel Nuts ½-0 0 Cone Nut * Available for service parts only.

10 D30, #L " x ¹ ₂" Electric rake 3 XE_- CSA approved at 3000#/. SLR 3 5 Electric rake Item Part No. Qty/rk Description 0 K3--00 LH Complete rake Assembly (shown) 0 K RH Complete rake Assembly acking Plate Assembly LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K-0-00 Shoe & Lining Kit Contains: # Shoe Hold Down Cup # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Spring # Shoe Hold Down Pin *T* Adjuster Assembly Adjusting Screw Spring K--00 Magnet Kit Contains: # Magnet (green wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately.

11 D30, #L " x ¹ ₂" Nev-R-Adjust Electric rake xe_d_nev-r-adj_- CSA approved at 3000#/. SLR 3 5 Electric rake Item Part No. Qty/rk Description 0 K3--00 LH Complete rake Assembly (shown) 0 K3--00 RH Complete rake Assembly acking Plate Assembly 0-0- LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K-0-00 LH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin T # Shoe Hold Down Spring K-0-00 RH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin T # Shoe Hold Down Spring & Cup K LH & RH rake Adjuster Kit Contains: # Adjusting Screw Spring # LH Lever Spring #0--00 RH Lever Spring # LH Adjuster Assembly # RH Adjuster Assembly # Hook for Cable # LH Adjusting Lever # RH Adjusting Lever # Adjuster Cable # LH Cable Lever # RH Cable Lever # Adjuster Cable K--00 Magnet Kit Contains: # Magnet (green wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately.

12 D35, # " x ¹ ₄" Electric rake 3 XE_- CSA approved at 3500#/3.3 SLR 3 5 Electric rake Item Part No. Qty/rk Description 0 K LH Complete rake Assembly (shown) 0 K RH Complete rake Assembly acking Plate Assembly LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K-0-00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup Adjuster Assembly Adjusting Screw Spring K--00 Magnet Kit Contains: # Magnet (green wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately. 30

13 D35, # " x ¹ ₄" Electric rake With Parking Feature 5 3 XEPF_- CSA approved at 3500#/3.3 SLR 3 Electric Parking rake Item Part No. Qty/rk Description 0 K LH Complete rake Assembly (shown) 0 K RH Complete rake Assembly LH Actuating Lever Arm RH Actuating Lever Arm Wire Clip K-0-00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup Adjuster Assembly Adjusting Screw Spring K--00 Magnet Kit Contains: # Magnet (green wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut LH acking Plate Assembly (includes items #, -) RH acking Plate Assembly (includes items #, -) LH Pivot Pin & Cam Sub-Assembly LH Pivot Pin & Cam Sub-Assembly LH Actuating Cam RH Actuating Cam Anchor Post & ushing Assembly Anchor Post Locknut Washer Pivot Pin Locknut Actuating Lever Retractor Spring * Not included with complete brake assembly. Item sold separately. 3

14 D35, # " x ¹ ₄" Nev-R-Adjust Electric rake CSA approved at 3500#/3.3 SLR XE_Nev-R-Adj_ Electric rake Item Part No. Qty/rk Description 0 K3--00 LH Complete rake Assembly (shown) 0 K3--00 RH Complete rake Assembly acking Plate Assembly 0-0- LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K--00 LH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup K--00 RH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup K LH & RH rake Adjuster Kit Contains: # Adjusting Screw Spring # LH Lever Spring #0--00 RH Lever Spring # LH Adjuster Assembly # RH Adjuster Assembly # Hook for Cable # LH Adjusting Lever # RH Adjusting Lever # Adjuster Cable # LH Cable Lever # RH Cable Lever # Adjuster Cable K--00 Magnet Kit Contains: # Magnet (green wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately.

15 #F " x ¹ ₄" Electric rake Manual Adjust 3 XE_- 3 5 Note: rake mounting is not the same as a standard #. It will not fit on a #. Electric rake Item Part No. Qty/rk Description 0 K3--00 LH Complete rake Assembly (shown) 0 K RH Complete rake Assembly acking Plate Assembly LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K--00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup Adjuster Assembly Adjusting Screw Spring K-5-00 Magnet Kit Contains: # Magnet (black wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately. 33

16 #F " x ¹ ₄" Nev-R-Adjust Electric rake xe_d_nev-r-adj_- CSA approved at 000#/3.0 SLR Electric rake Item Part No. Qty/rk Description 0 K3--00 LH Complete rake Assembly (shown) 0 K3--00 RH Complete rake Assembly acking Plate Assembly 0-0- LH Actuating Lever Arm RH Actuating Lever Arm Washer Wire Clip Retractor Spring K--00 LH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup K--00 RH Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Pin # # Shoe Hold Down Spring & Cup K LH & RH rake Adjuster Kit Contains: # Adjusting Screw Spring # LH Lever Spring #0--00 RH Lever Spring # LH Adjuster Assembly # RH Adjuster Assembly # Hook for Cable # LH Adjusting Lever # RH Adjusting Lever # Adjuster Cable # LH Cable Lever # RH Cable Lever # Adjuster Cable K-5-00 Magnet Kit Contains: # Magnet (black wire) # Magnet Clip # Magnet Spring Adjuster Slot Plug Wire Grommet rake Mounting olt - Press-in * rake Mounting Nut * Not included with complete brake assembly. Item sold separately. This brake will not fit axles produced prior to 5//0.

17 D35, # " x ¹ ₄" Hydraulic rake XH_-0 Uni-Servo 3 CSA approved at 3500#/.0 SLR; Uni-Servo 5 Note: Uni-Servo brakes to be used with surge actuator Hydraulic rake Item Part No. Qty/rk Description 0 K LH Complete rake Assembly-DS 0 K RH Complete rake Assembly-DS 0 K LH Complete rake Assembly-US 0 K RH Complete rake Assembly-US (shown) acking Plate Assembly (includes item #) LH rake Cylinder Duo-Servo RH rake Cylinder Duo-Servo LH rake Cylinder Uni-Servo RH rake Cylinder Uni-Servo or Cylinder Push Rod US () DS () Sems (screw & washer assembly) Anchor Post Washer Retractor Spring K--00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Spring & Cup # Shoe Hold Down Pin # Adjuster Assembly Adjusting Screw Spring Adjuster Slot Plug rake Mounting olt - Press-in * rake Mounting Nut ns leeder Screw (included with item #) ns - not shown * Not included with complete brake assembly. Item sold separately. 35

18 D35, # " x ¹ ₄" Hydraulic rake With Parking Feature XHPF_-0 Uni-Servo Note: Uni-Servo brakes to be used with surge actuator 3 CSA approved at 3500#/.0 SLR; Uni-Servo 5 5 Hydraulic Parking rake Item Part No. Qty/rk Description 0 K LH Complete rake Assembly-w/park-US 0 K RH Complete rake Assembly-w/park-US (shown) 0 K LH Complete rake Assembly-w/park-DS 0 K RH Complete rake Assembly-w/park-DS (shown) acking Plate Assembly (includes item #) LH rake Cylinder Uni-Servo RH rake Cylinder Uni-Servo LH rake Cylinder Duo-Servo RH rake Cylinder Duo-Servo or Cylinder Push Rod US () DS () Sems (screw & washer assembly) Anchor Post Washer Retractor Spring K--00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Spring & Cup # Shoe Hold Down Pin # Adjuster Assembly Adjusting Screw Spring Adjuster Slot Plug rake Mounting olt - Press-in * rake Mounting Nut 0--0 LH Parking Lever & Pin Assembly 0--0 RH Parking Lever & Pin Assembly Parking Strut Parking Strut Spring Spring Tension Washer Retainer ns leeder Screw (included with item #) *ns Park rake Cable ns - not shown * Not included with complete brake assembly. Item sold separately. 3

19 D35, # " x ¹ ₄" Hydraulic rake Free acking XHF_- 3 CSA approved at 3500#/.0 SLR; Uni-Servo 3 5 A Note: Uni-Servo brakes to be used with surge actuator Hydraulic Free acking rake Item Part No. Qty/rk Description 0 K LH Complete rake Assembly-F 0 K RH Complete rake Assembly-F (shown) acking Plate Assembly (includes item #) LH rake Cylinder Uni-Servo RH rake Cylinder Uni-Servo Cylinder Push Rod Sems (screw & washer assembly) Travel Link Retractor Spring A 0--0 Shoe Lever Return Spring K Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Spring & Cup # Shoe Hold Down Pin # Adjuster Assembly Adjusting Screw Spring Adjuster Slot Plug rake Mounting olt - Press-in * rake Mounting Nut Shoe Lever Washer 0--0 Primary Shoe Return ns leeder Screw (included with item #) *ns Park rake Cable ns - not shown * Not included with complete brake assembly. Item sold separately. Hydraulic Free acking rake Corrosion Resistant Item Part No. Qty/rk Description 0 K3-3-0 LH Complete rake Assembly-F 0 K RH Complete rake Assembly-F acking Plate Assembly (includes item #) LH rake Cylinder Uni-Servo RH rake Cylinder Uni-Servo Cylinder Push Rod Sems (screw & washer assembly) Travel Link Retractor Spring A Shoe Lever Return Spring K-3-00 Shoe & Lining Kit Contains: # Primary Shoe & Lining # Secondary Shoe & Lining # Shoe Hold Down Spring & Cup # Shoe Hold Down Pin # Adjuster Assembly Adjusting Screw Spring Adjuster Slot Plug rake Mounting olt - Press-in * rake Mounting Nut Shoe Lever Washer Primary Shoe Return Spring ns leeder Screw (included with item #) 3

20 D35, # Disc rake for 3,500 Lb. Axles 5 EXP3500_Disc_-3 3 Disc rake 3500# Item Part No. Qty/rk Description Anchor Yoke Assembly (includes item #) rake Mounting olt - Press-in 3 K--00 Caliper Assembly Kit (includes items #5, ) Caliper Mounting olt 5 K-3-00 rake Pad Kit (axle set) K--00 Rotor Kit Yoke Mounting Nut ns leed Screw & Adapter (service part only) Disc rake Hubs & Studs Item Part No. Qty/rk Description 00-- ¹ ₂" Stud 5 on ¹ ₂-0 x.0" Wheel Stud ns leeder Screw (included with items #3, ) ns - not shown 3

21 Recommended Wheel Clearance for 3,500 Lb. Disc rake. Dia.. Dia. Hubface Wheel Mounting Surface Dia. CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes contact with any brake component. Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full contact with the hub face, you may experience a dangerous wheel separation. 3

General Applications. Axle Types. d60 & D70 leaf spring lbs. capacity Lbs. Capacity

General Applications. Axle Types. d60 & D70 leaf spring lbs. capacity Lbs. Capacity General Applications Axle Types 00-000 Lbs. Capacity Complete service manual Precision machined, forged steel spindles Precision machined integral cast iron hub/drums -bolt and bolt (UTG) hubs available