2 of 10. Bronco Parts. Dana 44 Yukon Hardcore Chrome Moly Axle Set $ Dana 44 Chrome Moly 4340 Axle Set With $325.00

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1 1 of 10 Next, remove the long main filter bolts and the 9 shorter VB bolts. Notice the correct location of the ID tag. This picture shows the throttle pressure limit valve and spring have not yet been removed. You should remove them at this time before taking the VB halves apart. When the VB halves were first split apart the hockey puck was stuck to the separator plate indicated by the arrow. The circles show the proper locations of the viton shuttle ball and puck. Discarding the puck from the assembly will aid in firming up the shifts and will not hurt the transmission.

2 C4 Valve body service and modifications 2 of 10 Bronco Parts Dana 44 Yukon Hardcore Chrome Moly Axle Set $ Dana 44 Chrome Moly 4340 Axle Set With $ Next, remove the bolt holding the separator plate and gasket to the channel plate. Note proper locations of the 2 remaining Viton Check Balls. The one in the bathtub is mandatory; the other one can be removed for a firmer 3 rd gear shift. The channel plate is where a lot of sediment can collect and it is very important to clean it thoroughly. After cleaning with a suitable solvent, these components should be dried with compressed air in order to keep foreign particles like dirt and rag lint to a minimum. We refer to these channels that the hydraulic pressure travels through as Worm Tracks. Ford 9 inch Master overhaul kit, Small $ Engine Lift Plate Steel 5.0/5.8L EFI $49.99 Bronco Bushwacker Dura-Flex flares, Front $ Drill separator in 2 locations as shown. Remember, these modifications are non reversible unless you have a spare unmodified separator plate. If you are unsure about having a firm shift, you can use the next two smaller drill bits 7/64 and 3/32 accordingly for a less aggressive modification that is near stock but slightly firmer. Caution: Do not drill any holes larger than 1/8 This is unnecessary and can cause valve body cross leakage and gasket damage. Drilling these holes larger than 1/8 is also rough on the rest of the Bronco drivetrain, Axles, U-Joints, Splines, Differentials, Transfer Cases, and Motor Mounts, etc. A high speed steel counter sink bit works very well for taking burrs off of holes that have been enlarged. (See last photo # 23) This picture shows a 2 oz. ball peen hammer and a 3/8 steel ball bearing being used to knock down the sharp edges around the 2 holes on the separator plate where the shuttle balls need to travel. By doing this you will add longer life to the Viton Checkball. Do this to the plate in each of the 2 bathtub locations on the side of the plate that actually makes contact with the shuttle ball (Viton Checkball). Also prepare the 3 rd check ball location, it s the larger hole that covers the single well used by the direct clutch feed passage. You don t need to tap it very hard because all you are doing is dulling the sharp edge left by the factory hole punch and making a tapered seat for the ball to seal against. I m using a machined flat piece of steel as a backing plate during this modification.

3 C4 Valve body service and modifications 3 of 10 The next picture shows the valve components from left to right and top to bottom in that order. After cleaning, all valves must move freely in their perspective bores. 1. Shift valve retaining plate Shift valve. 3. Manual 2 nd valve Shift valve spring Shift valve Shift valve spring. 7. Throttle Modulator Valve. 8. Retaining plate for Transition and Cutback valves. 9. Transition valve spring, (outlined in red) which should be removed and discarded for Heavy Duty use 10. Transition valve Back-out valve Back-out valve spring 13. Cut-back valve, which uses no spring. For Heavy Duty and street versions, this valve can be blocked by inserting a spare viton checkball in the bore before inserting the valve and retaining plate, noted by the red dot. This picture shows the shift valves installed after cleaning. They have been lubricated with a 50/50 mixture of Slick50 and Type-F transmission fluid. Note the spring tension is pushing the valves partially out of their bores. Install all valves and their retaining plates but when tightening the retaining plate bolts make sure the retaining plate will have plenty of clearance with the separator plate when the valve body halves are bolted together.

4 C4 Valve body service and modifications 4 of 10 This picture shows the proper order of the servo accumulator valve. By reversing the order of the spring to the outboard area of the valve will cause a firmer 2 nd gear shift. You may not want to perform this modification at first. Experimenting with the other milder mods first, may give you the desired results. The main pressure regulator valve, and the Booster valve with its sleeve is shown removed for cleaning purposes. Note the spring retainer slips over the tail of the valve. And the smaller Booster spring rests inside the larger pressure regulator spring. Use a dab of Vaseline to hold the booster valve in its sleeve for easier assembly of the pressure regulator valve and springs. Vaseline has a low melting point and is perfectly compatible with all transmission fluids. The booster sleeve is retained by a small spring-clip, some models will use an (L)-pin in this location. Pressure regulator components are shown from left to right in this order. 1. Retainer clip and booster valve sleeve. 2. Booster valve 3. Main pressure regulator spring. 4. Booster valve spring 5. Spring retainer 6. Main pressure regulator valve.

5 C4 Valve body service and modifications 5 of 10 1 Check the operation of the kick-down valve by pushing the plunger shown in the first picture, make sure it moves freely and returns fully after the valve casting half has been cleaned with solvent and dried with compressed air. You may also move the other remaining valves with a pick/scribe to assure that they slide freely in their bores. If any of these valves are sticking or frozen, It is recommended that they be removed from their bores and the valve casting be cleaned carefully. The picture shows a pick being used to move the valves against spring tension to see if they return to the home position. After cleaning and assembling the valves, and cleaning and removing all traces of dirt and old gasket material, you will be ready to assemble the VB halves together. Start by selecting the proper gasket and with a few drops of trans oil, position the new gasket on the plate. Make sure the gasket is on the correct side between the separator plate and the lower VB channel plate. Position the gasket so all the holes are centered as much as possible. Some commercial Valve body modification service packages may ask you to delete this gasket. If your VB shows signs of having commercial aftermarket VB modifications installed, it may already have this gasket missing. If so, do not re-install a new gasket. The next step is to turn the plate over and make sure no holes are blocked by a mis-aligned or wrong gasket. The plate can then be placed over the channel plate. Make sure the necessary shuttle ball is in place

6 C4 Valve body service and modifications 6 of 10 and if desired, replace the 3 rd gear Kick-down check ball. Here again shows the channel plate and check balls before the separator plate is placed into position. Secure the separator plate with gasket to the channel plate with 1 of the short bolts finger tight to make up the channel plate sub-assembly and set aside. This picture shows the valve casting assembled, with the check ball and hockey puck already installed; ready for attachment to the channel plate and separator plate sub-assembly. Refer back to illustration No. 3 to see the proper location of the hockey puck and shuttle ball. This picture shows the channel plate assembly with the valve body in position. Note the 2 quarter 20 bolts installed only finger tight at this point. A pair of tapered awls used in 2 specific locations for aligning the separator plate with the channel plate. At the time these awls were purchased I thought that MAC TOOLS made the best tools for this particular job. Tapered punches or dowels can also be used for this. These are the only 2 holes that should be used to align the plates before tightening the bolts. 120 inch pounds on the ¼-20 bolts. 46 inch pounds on the bolts. The following picture shows a well proven tightening sequence for these particular fasteners. The last bolt shown by the arrow, is installed loosely for alignment purposes during the assembly of the valve body. It will be removed and re-installed again after the valve body has been bolted-up to the transmission case. If you use a torque wrench, and have the ability to work in a clean environment, you are well on your way to putting together a quality piece of craftsmanship.

7 C4 Valve body service and modifications 7 of 10 You should always try to include a filter gasket when doing work on the Bronco C-4 filter, even a used metal gasket is better than none at all. Be sure to install the throttle pressure limit valve and spring before installing the filter screen. NOTE; The Bronco specific sump pick-up pipe is missing from the filter in this illustration. It will be installed into the filter before the transmission pan is installed. This picture shows the 2-3 shift valve and spring, and the throttle pressure limit valve and spring for size comparison. Notice the shift valve spring is slightly longer. The springs are very similar, don t get them mixed-up. This picture shows the filter being positioned, again using a tapered awl for alignment of the filter, and filter gasket with the bolt hole before tightening the filter bolts. Refer back to the tightening sequence to complete the filter installation. Don t forget the 3 bolts on the other side need tightening, and it doesn t hurt to double check the valve retaining plate bolts, if you leave them loose, you will get no upshift. With all the bolts properly torqued, this VB is ready for installation. A little something regarding screens and filters: With the C-4, always use them whenever possible, they will save you a lot of time and headaches. Ford engineers put them there for a good reason, clean and re-use them don t leave them out! The C-5 uses the same screens and they are no longer available new. So if you need them try to get them

8 C4 Valve body service and modifications 8 of 10 from a used transmission where the last technician had enough sense to put them back where they belong. On the left is the Governor screen, it is installed in the governor support distributor housing feed passage before installing the governor valve assembly. Service to the governor will not be included in this tech article, but I thought it was important enough to mention the need for this screen that is commonly deleted from the assembly during service. On the right is pictured the larger pump pressure port screen, which is installed in the case passage before the valve body is installed. There are 2 ports that are often confused that this screen will fit in. Correct installation is in the port closer to the shift lever. Both of these screens can help to save you from having sticky valves and damage due to particle contamination in the valve housings. Here is a picture of my countersink drill bit I use it in the drill chuck with very light pressure to remove rough edges after drilling/enlarging holes in the separator plate. I hope you enjoy reviewing this info as much as I enjoyed sharing it with you. I also wish you success with your VB repairs and hope this article is helpful for those of you who want to improve the performance of your C-4 or just make the VB function correctly. Tech article by BwoncoHowie No related posts. This entry was posted on Friday, August 21st, 2009 at 5:20 pm and is filed under - Automatic. You can follow any responses to this entry through the RSS 2.0 feed. You can skip to the end and leave a response. Pinging is currently not allowed. One Response to C4 Valve body service and modifications 1. bigun-1 Says: August 31st, 2010 at 7:19 am Great Artical!! I have been building transmission s for over 20yr s. One thing that I might add is DON T tighten the valve retaining plate bolt s until the valve body halve s have been torqued. It is difficult and in some case s a socket must be ground down to accomplish the tighting, but it will save you possible headache s down the line.

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