Product Data sheets. DOC.DSB.DB.US Rev. E August D-Series. Bettis D-Series. Technical data pneumatic Rack and Pinion actuators.

Transcription

1 Product s DOC.DSB.DB.US Rev. E ugust 2011 Bettis Technical data pneumatic Rack and Pinion actuators

2 Sheet No.: DPI 1.01 Rev. Technical details Standard actuator Specifications Pressure range: Double acting 3 to 120 psig barg Spring return 43 to 120 psig 3-8 barg Torque range: 130 to In.lbf at 80 pisg supply pressure to 4955 Nm at 6 barg supply pressure. See torque datasheets: * DPI 3.01 (Double cting) * DPI 3.02 (Spring Return) Operating media: * ir, dry or lubricated and inert gasses.ir, dry or lubricated and inert gasses. Dew point 10 K below operating temperature. For temperatures below 32 F (0 C) take appropriate measures to prevent freezing of condensate. Basic Temperature ranges: Standard: -4 F to 176 F -20 to +80 C Optional high: -4 F to 248 F -20 to +120 C Optional low: -40 F to 176 F -40 to +80 C (see data sheet DPI 5.02 or DPI 5.03 for high or low temperature applications) Lubrication : Factory lubricated for the normal life of the actuator. Construction: Suitable for indoor and outdoor installation. Finish: Polyester non-tgic based powder coating (see data sheet DPI 6.01) Rotation: * 90 Nominal * Double acting : Standard counter clockwise with port pressurized (mode, see data sheet DPI 7.01 for other assembly codes). * Spring return : Clockwise fail action (mode, see data sheet DPI 7.02 for other assembly codes). Open (End cap stopscrew 2) Standard Fail to Close action Travel djustment Closed (Front stopscrew 1) Fail to Open action is factory option.

3 Sheet No.: DPI 1.02 Rev. Technical data: ctuator type D12 D25 D40 D65 D100 D150 D200 D350 D600 D950 D1600 Bore mm Stroke mm Weight: Double acting kg Spring return kg Operating time (1 sec ir consumption (2 at 1 atm (litres) port stroke port B stroke Note: 1. Operating time is average with actuator under load and solenoid valve fitted. 2. ir consumption is the actual free air volume at 1 atm. 3. Pressure is in barg. 4. DD = Double acting DS = Single acting (Spring Return) Operating principle Double acting actuator - If port is pressurised and port B is vented, both the pistons move outwards to the endpositions. - The moving pistons cause the pinion to rotate counter clock wise. Single acting (spring return) actuator - If port is pressurised and port B is vented, both the pistons move outwards compressing the springs. - The moving pistons cause the pinion to rotate counter clock wise. - If port B is pressurised and port is vented, both the pistons move inwards to their block positions. - The moving pistons cause the pinion to rotate clock wise. B - If port is vented, the spring force applied to the pistons move them inwards to their block positions. - The moving pistons cause the pinion to rotate clock wise. B Note: The above described operating principle is applicable for standard actuators (assembly mode ). For reverse acting actuators (assembly mode D), pressurizing the ports will result in a oposite rotation. Note: The above described operating principle is applicable for standard Fail to Close actuators (assembly mode ). For reverse acting Fail to Open actuators (assembly mode D), pressurizing the ports will result in a oposite rotation.

4 Sheet No.: DPI 2.01 Rev. B Date: ugust 2010 Pneumatic ctuator Configuration DS0040. B 2 04 K. 14 K 0 Temperature range Indication knob Insert code (see below) Color code Spring set ssembly code Travel stops Tapped mounting bolt holes ctuator type and size ctuator Size and Type DD & Double-cting or DS & Spring-Return XXXX Body size (0012, 0025, 0040, 0065, 0100, 0150, 0200, 0350, 0600, 0950 or 1600) Tapped, Mounting Bolt Holes B UNC (Standard Bettis Trim, ISO 5211 with UNC bolt holes on valve mounting side, Metric bolt holes on NMUR patterns NPT ports) see data sheet DPI 4.01 or DPI 4.02 Travel Stops 2 Dual Travel Stops (Standard Bettis Trim for all models except for 0012) 0 No Travel djustment (Only for model 0012) ssembly Modes Standard Bettis Trim Fail-CW (Mounted in line, standard) B Fail-CW (mounted across line, special order) C Fail CCW (mounted across line, special order) D Fail CCW (mounted in line, special order) see data sheet DPI 7.01 or DPI 7.02 Spring Set Number 00 No springs (Double-cting) 01, 02, Spring set (Spring-Return only) 03, 04, 05 or 06 see data sheet DPI 3.02 or DPI 8.01 Color Code K Bettis orange Insert Code Inner Square XX Bettis standard will be the ISO size, see data sheet DPI 4.03 Indication Knob D Visual Indication (Disk, use only when required with switch for visual indication) K Visual Indication (Knob, Standard) N No Visual Indicator Temperature Range 0 Standard Temperature -4 F to +175 F (-20 C to 80 C), see data sheet DPI High Temperature -4 F to 250 F (-20 C to 121 C), see data sheet DPI Low Temperature -40 F to 175 F (-40 C to 80 C), see data sheet DPI 5.02 Note: For temperatures outside these ranges contact Bettis

5 Sheet No.: DPI 3.01 Rev. Torque (In.lb.) DD - Double acting actuators ctuator Torque of double acting actuators (in In.lb) Supply pressure (psi) Type Size DD DD DD DD DD DD DD DD DD DD DD Note: 1. Emerson Process Management recommends that the valve manufacturer supply the maximum required torque values (Including any adjustments or suggested safety factors for valve service conditions or application). dditionally, the valve manufacturer must identify at which position(s) and direction(s) of rotation (Counter Clock Wise or Clock Wise) these maximum requirements occur. 2. If in doubt, or you require any assistance with sizing actuators, do not hesitate to contact your nearest Emerson's Valve utomation representative. Double cting Torque Start End Torque Rotation

6 Sheet No.: DPI 3.02 Rev. B Date: June 2010 Torque (In.lb.) DS - Single acting actuators (Spring Return) ir Stroke (lbf/in) Springset SUPPLY PRESSURE (in PSI) Spring Stroke ctuator nr (lbf/in) Type C D C D C D C D C D E F DS DS DS DS DS DS DS DS DS DS DS C Start Torque E Start Torque ir stroke Rotation Counter Clockwise Spring stroke Rotation Clockwise D End F End Notes: 1. Emerson Process Management - Valve utomation recommends that the valve manufacturer supply the maximum required torque values (Including any adjustments or suggested safety factors for valve service conditions or application). dditionally, the valve manufacturer must identify at which position(s) and direction(s) of rotation (Counter Clock Wise or Clock Wise) these maximum requirements occur. 2. If in doubt, or you require any assistance with sizing actuators, do not hesitate to contact your nearest Emerson s Valve utomation representative.

7 Sheet No.: DPI 4.01 Rev. Dimensions and Torque DD/DS12 T W2 Dim. in Inches J M5x8 G1/4" W1 X øp E F E2 L L1 B øv W U U1 G D K1 C K 45 M N ± I Note: Dotted image represents optional NMUR solenoid interface blockm5x8g1/4" O H Y DD 4.06 B DS 4.65 C 2.36 D 0.79 E 0.63 E F 0.39 G 0.47 H 2.36 I 1.30 J 0.83 K 0.50 K L 1.00 L M 0.65 N Omax Omin P R 1.57 R T 1.57 U 1.22 V W UNCx.24" W UNCx.24" W UNCx.24" X 1/8"NPT Y M6x.48 R DOUBLE CTING TORQUE (DD) Pressure psi Torque 90 /180 (in.lb.) SINGLE CTING TORQUE (DS) ir stroke Spring Pressure psi stroke Position - start end start end start end start end Torque 90 (in.lb.) Torque 180 (in.lb.)

8 Sheet No.: DPI 4.02 Rev. Dimensions DD & DS - ctuators Dim. actuators in inch D 25 D 40 D 65 D100 D150 D200 D 350 D600 D950 D1600 = DD B = DS C D E E F G H I J J K L M M M N O max O min P P P R R R S S T U F03 F05 F05 F05 F07 F07 F07 F10 F10 F16 V W x,31 1/4-20 x.39 1/4-20 x.39 1/4-20 x.39 1/4-20 x.39 5/16-18 x.39 5/16-18 x.39 3/8-16 x.63 3/8-16 x.63 3/4-10 x1.14 F05 F07 F07 F07 F10 F10 F10 F12 F14 - V W1 1/4-20 5/ / / / /8-16 3/8-16 1/2-13 5/ x.39 x.39 x.39 x.39 x.39 x.63 x.63 x.79 x.98 X X max Y 1/4"- 20 5/16"- 18 5/16"- 19 3/8"- 16 3/8"- 16 1/2"- 13 1/2"- 13 5/8"- 11 5/8"- 11 3/4"-10 U1 øv1 øv øp 3.827" 0.16 S1 T1 E2 E F B S L W S 9.236" W1 O R M5x R1 1 5/8"-11 x.98 R2 1/4 NPT.95 G J C D J 1 M1 M2 M3 I X H øp2 øp1 øk M5x8 B 1.26 M6x N ±0.02 Note: 1. Flange and square drive to ISO Top and solenoid flange to VDE\VDI 3845 (NMUR)

9 Sheet No.: DPI 4.03 Rev. Drive inserts Description Most of the Bettis actuators are fitted with drive inserts. This enables actuators to be directly mounted onto suitable valves and eliminates the need for a bracket and coupling type mounting kit. The use of direct mounts significantly cuts the cost of the valve/ actuator assembly. Standard actuators are fitted with square drive inserts in accordance with ISO 5211 (or DIN 3337), but a wide variety of other inserts are also available. Special inserts may have oversize or undersize squares, double-d and shaft key way forms. Drive inserts can be supplied on factory built actuators or as loose items and are easily replaceable at distributor or end user level. Where direct mounts are not possible, for instance on valves with exposed grand packing, the use of inserts often simplifies the design of the mounting kit. Material : luminum alloy Finish : nodized sq Max. Standard inserts D Max. M1 M2 Ø P2 Ø P1 The 0012 actuator size does not have inserts, but has the inner square directly in the bottom of the pinion. See the following data sheet DPI 4.01 for more information. D Max. Optional inserts Insert mounting acc. ISO 5211 Inserts with inner-square-dimensions per actuator type D25 D40 / D65 D100 D150 D200 D350 D600 D950 D1600 mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch mm. inch Standard inserts dimensions ISO Optional insert dimensions Maximum insert dimensions M M P P Sq max D max

10 Sheet No.: DPI 5.01 Rev. B Date: February 2011 Construction, Parts and Materials Standard ctuator Parts Materials Nr. Description Qty. Description Notes 1 Body 1 luminum lloy 1 2 Piston 2 luminum lloy 5 3 Drive Shaft 1 luminum lloy 2 4 End Cap DD 2 luminum lloy - 5 End Cap DS 2 luminum lloy - 6 Spring- inner 2 Carbon Spring Steel 3 7 Spring- mid 2 Carbon Spring Steel 3 8 Spring- outer 2 Carbon Spring Steel 3 9 Spring Holder 2 Steel 4 10 * Guide Band, body 1 Nylatron - 11 * Guide Band, piston 2 PTFE, Carbon filled - Bearing Bush, shaft 12 * bottom 1 Nylatron - 21 * O-ring, shaft top 1 Nitrile Rubber - 22 * Washer DS, end cap nut 2 Nylon - 23 * Washer DD, end cap nut 2 Nylon - 25 * O-ring, end cap 2 Nitrile Rubber - 26 * O-ring, piston 2 Nitrile Rubber - 27 * Washer, shaft top 1 ZEDEX 100 K - 28 * O-ring, shaft bottom 1 Nitrile Rubber - 29 * O-ring, limit stop bolt, DS 4 Nitrile Rubber - 30 * O-ring, limit stop bolt, DD 2 Nitrile Rubber - 34 Washer DS 2 Steel 4 35 * Spring Clip 1 Carbon Spring Steel 3 36 End Cap Bolt DD/DS 8 Stainless Steel - 37 Limit Stop Bolt DS 2 Stainless Steel - 38 Nut, DS 2 Stainless Steel - 40 Limit Stop Bolt DD 2 Stainless Steel - 41 Nut, DD 2 Stainless Steel - Parts Materials Nr. Description Qty. Description Notes 42 Nut Cover 2 Polyethylene - 43 * O-ring, B-port 2 Nitrile Rubber - 44 Insert 1 luminum lloy 1 45 Threaded insert 8 Steel 4 46 Cam for stroke adjustment 1 Stainless Steel - 47 Shaftpin for stroke adjustment 1 Chrome nickel steel - 48 * Washer 1 Nylon - O-ring Front Limit Stop 49 * bolt 1 Nitrile Rubber - 50 Front Limitstop Bolt 1 Stainless Steel - 51 Nut 1 Stainless Steel - * Recommended spare parts (contained in Repair kits) Notes 1 nodized 2 ircraft grade aluminum alloy, hard anodized 3 Deltatone Coating 4 Zinc plated and passivated 5 Dichromate treatment Finish: Standard : Polyester non-tgic based powder coating (see data sheet DPI 6.01)

11 Sheet No.: DPI 5.02 Rev. Construction, Parts and Materials ctuators for low temperature applications Description: double piston, rack and pinion pneumatic actuator incorporating a three point piston support system, antiblowout spindle and with high duty synthetic bearings at all bearing points. This version is a standard aluminium actuator, but incorporating parts and materials suitable for low temperature operation. Note: When operating actuators in sub-zero temperatures (< 0 C or < 32 F) care should be taken to counter the effects of freezing condensate inside the actuator. Specification: Max. pressure: 8 bar ~ 120psi Torque: Standard Media: ir or non corrosive gas Temperature: Finish: -40 F to +176 F (-40 C to +80 C) Polyester non-tgic based powder coating (see data sheet DPI 6.01). Spare parts: Dedicated low temperature spare parts are available for maintenance or make a standard actuator suiteable for low temperature operation. O-ring seals: Grease: Silicone MVQ 70 Sealings moil ISO-460 PC# 802 (ESL-5) Materials: Part Material Specifications Remark Housing luminium lloy UNS 13600, STM B85 Drive Shaft luminium lloy UNS , STM 7075 T6 Hard anodized Piston luminium lloy UNS 03560, STM B26 Sealings Silicone MVQ 70 O-rings -/- Grease moil ISO-460 PC# 802 (ESL-5) -/- Shaft bearings Top : Delrin POM Bottom : Nylatron P6.6 + MoS2 Piston bearings PTFE 25% Carbon filled Bodybearings Nylatron P6.6 + MoS2 Shaft thrust washer ZEDEX 100 K -/- End cap bolts Stainless Steel ISI Springs Carbon Spring Steel UNS G10860, STM 228 Deltatone coating

12 Sheet No.: DPI 5.03 Rev. Construction, Parts and Materials ctuators for high temperature applications Description: double piston, rack and pinion pneumatic actuator incorporating a three point piston support system, antiblowout spindle and with high duty synthetic bearings at all bearing points. This version is a standard aluminium actuator, but incorporating parts and materials suitable for high temperature operation. Specification: Max. pressure : 8 bar ~ 120psi Torque : Standard Media : ir or non corrosive gas Temperature : -4 F to +248 F (-20 C to +120 C) Spare parts: Dedicated high temperature spare parts are available for maintenance or make a standard actuator suiteable for high temperature operation. O-ring seals: Grease: Viton FPM Sealings Castrol LMX Grease Materials: Part Material Specifications Remark Housing luminium lloy UNS 13600, STM B85 Drive Shaft luminium lloy UNS , STM 7075 T6 Hard anodized Piston luminium lloy UNS 03560, STM B26 Sealings Viton FPM O-rings -/- Grease Castrol LMX -/- Shaft bearings Top : Delrin POM Bottom : Nylatron P6.6 + MoS2 Piston bearings PTFE 25% Carbon filled Bodybearings Nylatron P6.6 + MoS2 Shaft thrust washer ZEDEX 100 K -/- End cap bolts Stainless Steel ISI Springs Carbon Spring Steel UNS G10860, STM 228 Deltatone coating

13 Sheet No.: DPI 6.01 Rev. Bettis corrosion protection system Description: The corrosion protection system of the standard Bettis pneumatic actuators consist of the following treatments or materials: 1 De-greasing. ll aluminum parts are de-greased before the powder coating is applied by washing with an alkaline solution to assure the best bonding between the aluminum surface and the coating. 2 Powder coating. - Polyester non-tgic based powder coating for exterior use. - The powder coating is applied cold using automatic electrostatic spray equipment and is cured at minimum 190 C (374 F) offering excellent light and weather resistance. - The powder coating thickness is 1.5 mils (37 microns) minimum, and 2 mils (50 microns) average. - Good chemical resistance against most bases, acids, solvents, alkalis and oils at normal temperatures. - Excellent exterior mechanical durability. - The coating has passed a salt spray test according to STM B117 for 500 hours. The powder coating is virtually solvent free, and therefore environmentally friendly. 3 High grade & anodized aluminum pinion. ctuators with high grade & anodized aluminum pinions, passed a 500 hours salt spray test. Optional stainless steel pinions are available with a higher corrosion resistance. 4 Stainless steel or Deltatone treated external steel parts. External parts are stainless steel or steel alloy with a Deltatone treatment. Pinion: High grade aluminum alloy, hard anodized Technical data: Coating : Polyester non-tgic based powder coating Salt spray test : DIN / STM B117: 500h. Max. temperature : -4 F to 176 F (-20 to + 80 C) Color Materials pplication Housing & Endcaps Polyester non-tgic based powder coating for exterior use. Fasteners: Stainless steel : Bettis orange : Housing : luminium alloy : Pinion : High grade aluminum alloy : Fasteners : Stainless steel or alloy steel with Deltatone treatment : Tagplate : Stainless steel : Standard Bettis pneumatic actuators.

14 Sheet No.: DPI 7.01 Rev. ssembly modes DD - Double acting actuator 1 = -port pressurized 2 = B-port pressurized 1 ll views are from above Pistons are shown in inner position Left Piston Pinion position Right Piston B B STNDRD MOUNTING IN LINE B MOUNTING CROSS LINE Rotate complete standard Mode actuator 90 and rotate the visual indicator back 90. MOUNTING CROSS LINE C D MOUNTING IN LINE Important: When a standard "Mode-" actuator is re-assembled to "Mode D", the end cap and front stop-screws will adjust the closed position. There is no adjustment for the open position! Rotate complete Mode "D" actuator 90 and rotate the visual indicator back Pistons turned 180 (from standard) 2 1 B Factory option: Mode D Pinion B Factory option: Mode D Housing Copyright Emerson Process Management. The information in this document is subject to change without notice.

15 Sheet No.: DPI 7.02 Rev. ssembly modes DS - Single acting (Spring Return) actuator 1 = -port pressurized 2 = Spring stroke 1 ll views are from above Pistons are shown in inner position 1 Left Piston 2 2 Pinion position Rotate complete Mode D actuator 90 and rotate the visual indicator back 90. B B STNDRD MOUNTING IN LINE MOUNTING CROSS LINE Right Piston Spring-to-Close (ROTTION CW) 2 1 B C D Spring-to-Open (ROTTION CCW) Pistons turned 180 (from standard) MOUNTING CROSS LINE MOUNTING IN LINE Rotate complete standard Mode actuator 90 and rotate the visual indicator back 90. Important: When a standard "Mode-" actuator is re-assembled to "Mode D", the end cap and front stop-screws will adjust the closed position. There is no adjustment for the open position! 2 1 B Factory option: Mode D Pinion B Factory option: Mode D Housing Copyright Emerson Process Management. The information in this document is subject to change without notice.

16 Sheet No.: DPI 8.01 Rev. Springset configuration DS - Single acting (Spring Return) actuator Springsets Bettis DS Single acting (Spring Return) actuators have up to 3 different concentric springs on each side of the actuator. This allows up to 6 ballanced spring configurations as shown below. inner spring mid spring outer spring Spring set no. 1 inner spring Spring set no. 2 mid spring Spring set no. 3 inner spring mid spring Spring set no. 4 inner spring outer spring Spring set no. 5 mid spring outer spring Spring set no. 6 inner spring mid spring outer spring

17 Sheet No.: Date:

18 Sheet No.: Date:

19 Sheet No.: Date:

20 Contact Us: Emerson Process Management, Valve utomation facilities at your nearest location: North & South merica Middle East & frica Europe sia Pacific GH Circle PO Box 508 Waller, TX US T F Park venue West Mansfield, OH US T F King Palm Drive Tampa, FL US T F Pike Road Missouri City, Texas US T F v. Hollingsworth, 325, Iporanga Sorocaba, SP Brazil T F P. O. Box Dubai United rab Emirates T F P. O. Box bu Dhabi United rab Emirates T F P. O. Box 3911 l Khobar Saudi rabia T F P. O. Box Jubail Saudi rabia T F P. O. Box Doha Qatar T F Monteer Road, Isando Kempton Park, 1600 South frica T F sveldweg BR Hengelo (O) The Netherlands T F Siemensring Willich Germany T F , Rue de Villeneuve Silic BP Rungis France T F Via Montello 71/ Seregno (Milan) Italy T F Bracken Hill South West Industrial Estate Peterlee SR8 2LS United Kingdom T F Szturmowa Str Warsaw Poland T F C/ Francisco Gervás, lcobendas Madrid Spain T F Letnikovskaya Str Moscow Russia and FSU T F No. 9 Gul Road #01-02 Singapore T F /F Gateway Building No. 10 Ya Bao Road Chaoyang District Beijing P.R.China T F No.15 Xing Wang Road Wuqing Development rea Tianjin P.R.China T F Lot 13112, Mukim Labu Kawasan Perindustrian Nilai Nilai, Negeri Sembilan Malaysia T F Mountain Highway Bayswater, Victoria 3153 ustralia T F Delphi B Wing, 601 & 602 6th Floor, Central venue Powai, Mumbai India T F NOF, Shinagawa Konan Bldg 1-2-5, Higashi-shinagwa Shinagwa-ku, Tokyo Japan T F ll rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without prior written consent of Emerson Process Management. This restriction also applies to the corresponding drawings and diagrams. Emerson Process Management has the right to change parts of the machine at any time without prior or direct notice to the client. The contents of this publication are subject to change without notice. This publication is to be used for the standard version of the machine only. Thus Emerson Process Management cannot be held responsible for any damage resulting from the application of this publication to the version actually delivered to you. For extra information as to adjustments, maintenance and repair, contact the technical department of your supplier. This publication has been written with great care. However, Emerson Process Management cannot be held responsible, either for any errors occurring in this publication or for their consequences Emerson Electric Co.