D Kg Compact Hammer

Transcription

1 D Kg Compact Hammer TYPE 1 Introduction Exploded Drawing Bill Of Material Repair Instructions New Parts E13527 E13528 D A R Wiring Diagram Marketing Information Main Menu E13582 E13583 E13584 May 2003 M.Chadwick

2 D25304 / D TYP. MARQUART SWITCH 120 VOLTS USA. Item 6 Violet C2 2 C1 1 Item 10 Red Item 11 White Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Black White P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 120V Item 12 Violet Item 16 Red E

3 D25304 MANUFACTURING PLANT SPENNYMOOR LAUNCH DATE BULK DATE PRODUCT ENGINEER M.CHADWICK Program Manager/Engineer S.BROCKET Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design with a dust extraction unit being released later this year. QS 7500 LAUNCH MARKETS & QUANTITIES GB LX PRODUCT DETAILS SEE ATTACHED PRODUCT INFORMATION SHEET. F:\Dossiers to do\2 Kg Compact Hammer\L Shaped 2kg\D25304\Intro D25304.DOCLast printed 06/05/03 16:47

4 TYP. D E13527 / /

5 TYP. D E13528 / /

6 Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number D25304K---A Product Description ROTARY HAMMER Type Identifier TYPE 1 Part Number Part Description Variant Description Type Description Page 1 Market Codes ARMATURE 230V GB - QS No ARMATURE 115V LX - QU No FIELD 230V GB - QS No FIELD 115V LX - QU No SWITCH GB - QS No SWITCH 115V LX - QU No BRUSH HOLDER 230V GB - QS No BRUSH HOLDER 115V LX - QU No BRUSH KIT 230 VOLT GB - QS No BRUSH KIT 115 VOLT LX - QU No LEAD VIOLET With Suppressor. GB - QS Yes LEAD VIOLET W/O Suppressor QU Yes LEAD VIOLET With Suppresor LX Yes CORD PROTECTOR No CORDSET U.S.120V QU No CORDSET (M/PLUG) QS QS No CORDSET (M/PLUG) GB GB No CORDSET (M/PLUG) 115 VOLT LX No PLUG No LEAD RED Yes LEAD WHITE Yes LEAD VIOLET GB - QS No LEAD VIOLET LX - QU No LEAD WHITE GB - QS No LEAD WHITE LX - QU No LEAD BLUE GB - QS No LEAD BLUE LX - QU No LEAD BLACK GB - QS No LEAD BLACK LX - QU No Refer to R.I.

7 Black & Decker Bill of Materials - PARTS LIST LEAD RED With Choke. GB - QS No LEAD RED With choke LX No LEAD RED W/O choke QU No LEAD YELLOW With Choke GB - QS No LEAD YELLOW With choke LX No LEAD YELLOW W/O choke QU No BUMPER No SLIDER No LEVER No SLEEVE No BUSH No SCREW 3.5x30 No BEARING No BEARING No CONNECTOR No SUPPORT GB - QS Yes INSERT No INSERT GB - QS No INSERT 115V LX No HOUSING No BAFFLE FAN No FIELD CASE No END CAP SA No HANDLE COVER No SCREW No CORD CLAMP No SCREW 4x30 No SCREW No SCREW No INTERSHAFT SA Yes O RING 7.5x1.0 No Page 2

8 Black & Decker Bill of Materials - PARTS LIST PLATE No HOLDER No SELECTOR No O RING 14x2 No LEVER No SCREW 4x20 No LOCK BUTTON No SPRING No FILTER No COVER No SCREW 4x16 No GEARCASE SA No BEARING No SEAL No BEARING BLOCK No WASHER SHIM No PISTON No O RING No RAM No BEARING PLATE No SCREW 4x16 No CLIP Yes BUSH No O RING No O RING 19.5 x 3.5 No DAMPER No BEAT PIECE No BEARING & SEAL No SEAL No WASHER No O RING 23 X 2 No Page 3

9 Black & Decker Bill of Materials - PARTS LIST CLUTCH SA Yes SPRING No CYLINDER SA No WASHER No SCREW No LOCKING DEVICE No COVER GEARCASE No RING No SCREW 4x30 No SPINDLE No SLEEVE SA No SPRING No WASHER No BALL 7MM No TUBE No CAP No RING No HOLDER TOOL No SPINDLE No SPINDLE SA No CHUCK KEYLESS No SCREW 1/4-28 UNF (LH) No CHUCK & SPINDLE SA No HANDLE SA Yes DEPTH STOP No GREASE 80 gms Yes GREASE 10grms Yes RATING PLATE DeWalt Blank. GB - LX - QS No RATING PLATE QU No INSTRUCTION MANUAL QU No SERVICE TOOL Yes Page 4

10 Black & Decker Bill of Materials - PARTS LIST SERVICE KIT 230V GB - QS Yes SERVICE KIT 115V LX - QU Yes KIT BOX QU No Page 5

11 R11388 D25303K. D25304K Type 1 Item No. 27 This part is only used on 230V units fitted with the Tyco Switch. 50 The Intershaft is only available as a SA. 90 Avoid damage to the cylinder wall when removing the snap ring. 112 The clutch is only available as a SA. 114 The Spindle is only available as a SA. 160 The side handle is only available as a SA. 836 This service tool is required to remove the wires ( items 6, 10, 11 ) from the connector ( item 9 ). 846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5, 51, 55, 60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801). Lubrication. 800 Paragon Grease. SA gearbox total 60 grms. 40grms in the area around the hollow piston and 20grms in the area around the Intershaft. 5grms spread over items 91, 92, 93, 94, 95, 96. 1grm around the Steel Ball 134 and the tool holder end of Cylinder GLK Grease. 3grms on the inside of Cylinder 114 1grm over the Ram 77 and O Ring 76. 1grm inside the Hollow Piston 75. Touque Settings Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm R11388en.rtf

12 New Parts D KG L SHAPE HAMMER Part Number Part Description SCREW SCREW SCREW BEARING SCREW SCREW HANDLE SA FIELD 230V O RING SEAL BEARING PLATE CLIP RING WASHER BEARING BLOCK WASHER SHIM BRUSH HOLDER 230V BRUSH HOLDER 115V LEVER WASHER TUBE HOUSING HANDLE COVER FIELD CASE KIT BOX SLIDER Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 1 of 4

13 Part Number Part Description LEVER PLUG SEAL PLATE SWITCH SPRING SPRING LOCK BUTTON COVER RING SELECTOR HOLDER O RING BUSH LOCKING DEVICE O RING O RING INSTRUCTION MANUAL BAFFLE FAN LEAD RED LEAD WHITE LEAD WHITE LEAD YELLOW LEAD RED LEAD LEAD VIOLET LEAD BLUE LEAD VIOLET LEAD YELLOW LEAD RED LEAD VIOLET LEAD BLUE Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 2 of 4

14 Part Number Part Description LEAD YELLOW LEAD RED LEAD WHITE LEAD LEAD VIOLET LEAD VIOLET CORDSET (M/PLUG) QS CORDSET (M/PLUG) GB CORDSET (M/PLUG) CHUCK FILTER INSERT SWITCH 120V BALL 7MM SCREW SUPPORT END CAP INESRT CORD PROTECTOR RATING PLATE INTERSHAFT SA PISTON RAM CYLINDER SA BEARING & SEAL BEAT PIECE DAMPER BUSH CLUTCH SA SPINDLE BRUSH KIT BRUSH KIT Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 3 of 4

15 Part Number Part Description ARMATURE 230V ARMATURE 115V SLEEVE SA GEARCASE SA COVER GEARCASE INSERT (115 V ONLY) SPINDLE SA HOLDER TOOL CHUCK & SPINDLE SA O RING SPINDLE GREASE 10g DEPTH STOP Any queries please contact the European Service Support Group Martin Cook : Steve Hurt : Martin Chadwick : Sean Holden : Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 4 of 4

16 D25304 / D TYP. MARQUART SWITCH 115 VOLTS. Item 6 Violet C2 2 C1 1 Item 10 Red Item 11 White Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Brown Blue P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 115V Item 12 Violet Item 16 Red E

17 D25304 / D TYP. TYOC SWITCH 230 VOLTS. Item 6 Violet Item 13 White C1 M1 L1 M2 C2 L2 M1 Item 11 White Item 10 Red Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Brown Blue COMM FWD / REV SWITCH P1 TOP P3 Item 17 Yellow P4 P2 Item 14 Blue 230v Item 12 Violet Item 16 Red ENGLISH FRENCH ITALIAN GERMAN WHITE BROWN BLUE RED YELLOW VIOLET BLACK BLANC BRUN BLEU ROUGE JAUNE VIOLET NOIR BIANCO MARRONE BLU ROSSO GIALLO VIOLA NERO WEISS BRAUN BLAU ROT GELB VIOLETT SCHWARZ E

18 D25304 / D TYP. MARQUART SWITCH 120 VOLTS USA. Item 6 Violet C1 2 C2 1 Item 11 White Item 10 Red Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Black White P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 120V Item 12 Violet Item 16 Red E

19 Toolnet - Product Print Page 1 of 1 Compact Hammers D25304K NEW L-shape SDS-Plus Combination Hammer QCC Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 26mm in diameter Electronic variable speed for total control in any application Rotation-stop for light chiselling applications in brick, soft masonry and occasionally concrete Impact-stop for drilling in wood, steel, ceramic and screwdriving applications Quick Change Removable Chuck for precise drilling in wood and steel and screwdriving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Long 5m cable for improved flexibility and control Connection for Integrated Dust Extraction System Rounded ergonomic industrial design allows easy and comfortable handling Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing The ergonomic "L" shape design is particularly suitable for extensive overhead applications Drilling through holes in masonry to house pipes and cables Light chipping in brick or mansonry Tiles removal from kitchens & bathrooms Some small channelling in brick Some mortar and plaster removal Some drilling in wood and steel via 3 Jaws Quick Change Chuck Specifications Power Input 710 Watts Power Output 410 Watts No Load Speed rpm Blows per Minute bpm Impact Energy 3.1 J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 26 mm Max. Drilling Capacity [Core bit] 65 mm Weight 3.1 kg Length 308 mm Height 225 mm Standard Equipment Multi position side handle Quick Adjustment depth stop Heavy duty carrying case Quick Change 13mm 3 Jaws Keyless Chuck for rotary drilling 30/04/03