DeWALT DIAMOND DRILLS DW580EK - DW590EK

Transcription

1 PRODUCT DOSSIER DeWALT DIAMOND DRILLS DW580EK - DW590EK November 1997 DW580dos.sam

2 Contents Copy of service parts lists Copy of service parts drawings Copy of service wiring diagram Copy of repair information Copy of service information DW580EK---A DW590EK---A E12328 / E12330 E12329 / E12331 R11136 E12332 INTRODUCTION Catalogue number(s) DW580EK - DW590EK Type number 1 Description Diamond drill Manufacturing plant Service parts warehouse Euro Tech engineer Molteno, Italy Idstein, Germany Martin Cook Product overview Introducing DeWALT versions of existing ELU Diamond drills. These units are indentical except for Colour. DW580EK = DB10EK (Type 4) DW590EK = DB11EK (Type 1) Launch planner Launch markets Europe Launch date January 1998 Page 1

3 DW580EK DW580EKL TYP E12328 /

4 DW580EK---A TY 1 DW580EKL--A TY ITEM DESCRIPTION PART NO. QTY VARIANT 1 ARMATURE 115V T-115 VOLT 1 ARMATURE SA T-230 VOLT 2 FIELD 115V T-115 VOLT 2 FIELD T-230 VOLT 3 SWITCH KIT ELECTRONIC 115V T-115 VOLT 4 ELECTRONIC T-230 VOLT 5 CABLE M-BE-LU-AT-GR-ES-PT-DE 5 CORDSET M-CH 5 CABLE M-DK-FI-NO-SE-FR-IT 5 CORDSET T-GB 115 VOLT 5 CORDSET T-GB-IE-KW 230 VOLT 6 BRUSHBOX sa BRUSH T-115 VOLT 7 BRUSH T-230 VOLT 8 BRUSH CAP BAFFLE FAN FIELDCASE HANDLE SA CAPACITOR T-115 VOLT 13 CAPACITOR T-230 VOLT 14 LEAD 115V T-115 VOLT 15 CABLE CLAMP SCREW CORD PROTECTOR M-BE-LU-AT-GR-ES-PT-DE 17 CORD PROTECTOR M-CH 17 CORD PROTECTOR M-DK-FI-NO-SE-FR-IT 17 PROTECTOR T-GB 115 VOLT 17 PROTECTOR T-GB-IE-KW 230 VOLT 18 SCREW SCREW.TEMP CIRCLIP PINION RING BEARING PLATE BEARING SLEEVE GEARCASE SA CIRCLIP PIN GASKET RING BEARING BALL PIN CLUTCH KIT GEAR SA WASHER

5 DW580EK---A TY 1 DW580EKL--A TY ITEM DESCRIPTION PART NO. QTY VARIANT 45 CUP NUT SEAL BEARING 6001 RSZ SCREW GEARCASE BEARING SEAL INTERGEAR RING KNOB SPRING WASHER SCREW.TEMP SPINDLE SEAL BEARING HANDLE SIDE SA GEARBOX SA BLANK PROTECTOR T-230 VOLT 74 SHEATH T-230 VOLT 75 CONNECTOR T-GB 115 VOLT 75 CONNECTOR T-GB-IE-KW 230 VOLT 76 LEAD T-GB 115 VOLT 76 LEAD T-GB-IE-KW 230 VOLT 77 WASHER T-GB 115 VOLT 77 WASHER T-GB-IE-KW 230 VOLT 78 SCREW T-GB 115 VOLT 78 SCREW T-GB-IE-KW 230 VOLT 79 BRAND LABEL LABEL SERVICE TOOL SERVICE TOOL VOLTAGE #1 230 AMPERE #1 6.0 INPUT WATTS # RPM # VOLTAGE #2 115 AMPERE # INPUT WATTS # RPM #

6 DW580EK DW580EKL TYP white 3 3 grey brown red COLOUR KEY ENGLISH FRENCH ITALIAN GERMAN BLACK NOIR NERO SCHWARZ WHITE BLANC BIANCO WEISS BROWN BRUN MARRONE BRAUN BLUE BLEU BLU BLAU RED ROUGE ROSSO ROT YELLOW JAUNE GIALLO GELB.. GREEN VERT VERDE GRUN ORANGE ORANGE ARANCIO ORANGE GREY GRIS GRIGIO GRAU CLEAR KLAR E

7 DW590EK DW590EKL TYP E12330 /

8 DW590EK---A TY 1 DW590EKL--A TY ITEM DESCRIPTION PART NO. QTY VARIANT 1 ARMATURE 115V T-115 VOLT 1 ARMATURE SA T-230 VOLT 2 FIELD 115V T-115 VOLT 2 FIELD T-230 VOLT 3 SWITCH ELECTRONIC 115V T-115 VOLT 4 ELECTRONIC T-230 VOLT 5 CABLE BRUSHBOX SA BRUSH T-115 VOLT 7 BRUSH T-230 VOLT 8 BRUSH CAP BAFFLE FAN FIELDCASE HANDLE SA CAPACITOR T-115 VOLT 13 CAPACITOR T-230 VOLT 14 LEAD 115V T-115 VOLT 15 CABLE CLAMP SCREW PROTECTOR SCREW SCREW.TEMP CIRCLIP PINION RING BEARING PLATE BEARING SLEEVE GEARCASE SA CIRCLIP PIN GASKET RING BEARING BALL PIN CLUTCH KIT GEAR SA WASHER CUP NUT SEAL BEARING 6001 RSZ SCREW GEARCASE BEARING

9 DW590EK---A TY 1 DW590EKL--A TY ITEM DESCRIPTION PART NO. QTY VARIANT 53 SEAL INTERGEAR RING KNOB SPRING WASHER SCREW.TEMP SPINDLE SEAL BEARING HANDLE SIDE SA GEARBOX SA PROTECTOR T-230 VOLT 74 SHEATH T-230 VOLT 75 CONNECTOR LEAD WASHER SCREW BRAND LABEL LABEL CUT OUT T-115 VOLT 81 CUT OUT T-230 VOLT 82 CORDSET M-BE-LU-AT-GR-ES-PT-DE 82 CORDSET M-CH 82 CORDSET M-DK-FI-NO-SE-FR-IT 82 CORDSET T-GB 115 VOLT 82 CORDSET T-GB-IE-KW 230 VOLT 836 SERVICE TOOL SERVICE TOOL VOLTAGE #1 230 AMPERE #1 6.0 INPUT WATTS # RPM # VOLTAGE #2 115 AMPERE # INPUT WATTS # RPM #

10 DW590EK DW590EKL TYP white 3 3 grey brown red COLOUR KEY ENGLISH FRENCH ITALIAN GERMAN BLACK NOIR NERO SCHWARZ WHITE BLANC BIANCO WEISS BROWN BRUN MARRONE BRAUN BLUE BLEU BLU BLAU RED ROUGE ROSSO ROT YELLOW JAUNE GIALLO GELB.. GREEN VERT VERDE GRUN ORANGE ORANGE ARANCIO ORANGE GREY GRIS GRIGIO GRAU CLEAR KLAR E

11 R11136 DW580EK, DW580EKL, DW590EK, DW590EKL Diamond Drills Oil specification = ESSO Spartan EP68 - Qty 65 grams. Before fitting the gearbox assembly to the Diamond Drill, the clutch must be preset. Refer to service tool information sheet E12332 for details. The current required to activate the stutter clutch electronic = 11 Amps Differential current to activate the safety switch = 10mA Item 28 includes items: 28, 32, 33, 52, 63, 68 Item 50 includes items: 48, 50, 52 Item 38, clutch kit, includes items: 35, 71 R11136EN.SAM

12 SERVICE TOOL INFORMATION SHEET Ref: E12332 Used on :- DW580EK, DW580EKL, DW590EK, DW590EKL Subject :- Gearbox clutch setting Service tool part number(s) Adjuster nut socket Gear socket Before fitting the gearbox assembly to the Diamond drill, the clutch must be preset. To achieve this use the following procedure :- Oil all the clutch component surfaces and refit into main gearcase(28) (Fig 1). Ensure that bevel springs(43) are in the correct sequence (Fig 2). Hold spindle(62) (across flats) tight in a vice and use tool to tighten self locking nut(46) to a maximum of 18Nm (Fig 3) Turn gear select lever (57) to position 2 (this brings double gear(40) to its highest position). Place tool over the double gear(40) and tighten to between 25 & 30Nm (Fig 4). If the tool fails above or below these values, repeat step 2 using tool The clutch is now preset.

13 DW580 DW590 TYP. Fig Fig Fig 3 Fig 4 E