D25102K / CK 2kg Compact Hammer

Transcription

1 D25102K / CK 2kg Compact Hammer TYPE 1 Introduction Exploded Drawing Bill Of Material Repair Instructions New Parts Wiring Diagram Main Menu SEPTEMBER 2003 M.CHADWICK

2 D25102K In Line Pistol Grip 2 Mode, 2kg Compact Hammer MANUFACTURING PLANT Spennymoor LAUNCH DATE September 2003 BULK DATE August 2003 PRODUCT ENGINEER M.Chadwick Program Manager/Engineer P.Balloni / S.Brocket Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design. QU LAUNCH MARKETS & QUANTITIES QS PRODUCT DETAILS Standard Equipment Multi-position side handle Depth stop Heavy duty carrying case Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameter Electronic variable speed for total control in any application Impact-stop for drilling in wood, steel, ceramic and screw driving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Rounded ergonomic industrial design allows easy and comfortable handling in any application Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Output air slots designed to protect users' eye Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing Drilling through holes in masonry to house pipes and cables Some drilling in wood and steel Specifications Power Input 650 Watts Power Output 370 Watts No Load Speed rpm Blows per Minute bpm Impact Energy J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 22 mm Max. Drilling Capacity [Core bit] 65 mm Weight 2.5 kg. Length 360 mm. Height 200 mm

3 D25102CK In Line Pistol Grip 2 Mode, 2kg Compact Hammer MANUFACTURING PLANT Spennymoor LAUNCH DATE September 2003 BULK DATE August 2003 PRODUCT ENGINEER M.Chadwick Program Manager/Engineer P.Balloni / S.Brocket Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design. QU LAUNCH MARKETS & QUANTITIES QS PRODUCT DETAILS Standard Equipment multi-position side handle depth stop SDS-plus adapter 3 Jaws keyed chuck heavy duty carrying case Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 22mm in diameter Electronic variable speed for total control in any application Impact-stop for drilling in wood, steel, ceramic and screw driving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Rounded ergonomic industrial design allows easy and comfortable handling in any application Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Output air slots designed to protect users' eye Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing Drilling through holes in masonry to house pipes and cables Some drilling in wood and steel Specifications Power Input 650 Watts Power Output 370 Watts No Load Speed rpm Blows per Minute bpm Impact Energy J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 22 mm Max. Drilling Capacity [Core bit] 65 mm Weight 2.5 kg. Length 360 mm. Height 200 mm

4 TYP. D E13616/

5 TYP. D D25102C E13617 /

6 Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number D25102K---A Product Description ROTARY HAMMER Type Identifier TYPE 1 Part Number Part Description Variant Description Type Description Page 1 Market Codes ARMATURE 230V AR - B2 - GB - QS - XE No ARMATURE 115V BR - LX - QU No FIELD 230V AR - B2 - GB - QS - XE No FIELD 115V BR - LX - QU No SWITCH LOCK-ON 230 Volts AR - B2 - GB - QS - XE No SWITCH LOCK-ON 120 Volt BR - LX - QU No BRUSH HOLDER SA 230 Volt AR - B2 - GB - QS - XE No BRUSH HOLDER SA 120 Volt BR - LX - QU No BRUSH KIT 230 Volts AR - B2 - GB - QS - XE No BRUSH KIT 115 Volts BR - LX - QU No CAPACITOR AR - B2 - GB - LX - QS - XE No CORD PROTECTOR No CORDSET U.S.120V QU No CORDSET XE No CORDSET AR No CORDSET (M/PLUG) QS QS No CORDSET (M/PLUG) GB GB No CORDSET (M/PLUG) 115 VOLT LX No CORDSET B2 No CORDSET BR No LEAD WHITE AR - B2 - GB - QS - XE No LEAD WHITE BR - LX - QU No LEAD BLUE AR - B2 - GB - QS - XE No LEAD BLUE BR - LX - QU No LEAD BLACK AR - B2 - GB - QS - XE No LEAD BLACK BR - LX - QU No LEAD VIOLET AR - B2 - GB - QS - XE No LEAD VIOLET BR - LX - QU No LEAD RED With Choke AR - B2 - GB - QS - XE No Refer to R.I.

7 Black & Decker Bill of Materials - PARTS LIST LEAD RED With Choke LX No LEAD RED Without Choke BR - QU No LEAD YELLOW With Choke AR - B2 - GB - QS - XE No LEAD YELLOW With Choke LX No LEAD YELLOW Without Choke BR - QU No BUMPER No SELECTOR No SLEEVE No SCREW M4x12 Yes SCREW 3.5x30 Yes BEARING No SUPPORT AR - B2 - GB - QS - XE Yes INSERT AR - B2 - GB - QS - XE No INSERT 115V LX No BAFFLE FAN No FIELDCASE No HANDLE COVER No SCREW Yes CORD CLAMP No SCREW Yes SCREW Yes O RING No INTERSHAFT SA Yes O RING 5x1 No PLATE No HOLDER No SELECTOR No O RING 14x2 No LEVER No SCREW 4x20 Yes LOCK BUTTON No Page 2

8 Black & Decker Bill of Materials - PARTS LIST SPRING No FILTER No COVER No SCREW 4x16 Yes HOUSING SA No BEARING No SEAL No BEARING BLOCK No WASHER SHIM No PISTON Yes O RING No RAM No BEARING PLATE No SCREW 4x16 Yes CLIP Yes BUSH No O RING No O RING 19.5 x 3.5 No DAMPER No BEAT PIECE No BEARING & SEAL No SEAL No WASHER No O RING 23 X 2 No CLUTCH SA Yes SPRING No CYLINDER SA Yes WASHER No GEARCASE SA No SCREW M4 X 30 Yes SPRING No Page 3

9 Black & Decker Bill of Materials - PARTS LIST WASHER No BALL 7MM No TUBE No CAP No HANDLE SA Yes DEPTH STOP No CHUCK KEY No ADAPTOR No CHUCK 13MM No SCREW No GREASE 80 gms Yes GREASE 10grm Sachets Yes RATING PLATE DeWalt Blank. AR - B2 - BR - GB - LX - QS - XE No SERVICE KIT 230V AR - B2 - GB - QS - XE Yes SERVICE KIT 115V BR - LX - QU Yes KITBOX No Page 4

10 R11402 D25101K, D25102K, D25103K, D25104K, D25201K, D25203K INLINE HAMMER Type 1 Item No. 27 This part is only used on 230V units fitted with the Tyco Switch. 50 The Intershaft is only available as a SA. 75 Make sure the chanfer at the back of the Hollow Piston is facing the Wobble Bearing (50) 90 Avoid damage to the cylinder (114) wall when removing / refitting the snap ring. 112 The clutch is only available as a SA. 114 The Spindle is only available as a SA. 160 The side handle is only available as a SA. 846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5,45, 51, 55, 60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801). Item 45 O Ring is not required when reparing the D Lubrication. 800 Paragon Grease. SA gearbox total 60 grms. 40grms inside the Housing (70) around the hollow piston and Wobble Bearing. 20grms spread over the Reduction Gear / Clutch (112) and intergear (50). 5grms spread over (items 91, 92, 93, 94, 95, 96). 1grm around the Steel Ball (134) and the tool holder end of Cylinder (114). 801 GLK Grease. 3grms on the inside of Cylinder (114). 1grm over the Ram (77) and O Ring (76). 3grms inside the Hollow Piston (75). Touque Settings Nm Nm Nm Field x Nm Fan Baffel x Nm Handle Cover x Nm Cord Clamp x Nm Nm Nm Nm Nm Nm Nm R11402en.rtf

11 New Parts D KG IN LINE HAMMER Part Number Part Description GEARCASE SA Any queries please contact the European Service Support Group Martin Cook : Steve Hurt : Martin Chadwick : Sean Holden : Please DO NOT order any parts until a Service Change Note is published. 07 October 2003 P1ant: SP Page 1 of 1

12 D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 MARQUADT SWITCH 115 VOLTS M2 Item 12 White Blue Brown Item 14 Black COMM FWD / REV SWITCH P7 P4 TOP P3 P6 Item 16 Red Item 17 Yellow 115V Item 13 Blue Item 15 Violet E

13 D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 MARQUADT SWITCH 120 VOLTS M2 Item 12 White Item 14 Black Blue Brown COMM FWD / REV SWITCH P7 P4 TOP P3 P6 Item 16 Red Item 17 Yellow 120V Item 13 Blue Item 15 Violet E

14 D25101 / D25102 / D25103 / D25104/ D25201 / D25203 TYP. 1 TYCO SWITCH 230 VOLTS. Item 13 Blue C1 M1 L1 M2 C2 L2 M1 Item 12 White Item 14 Black Brown Blue Item 16 Red P1 P3 COMM FWD / REV SWITCH TOP P4 P2 Item 17 Yellow Item 13 Blue 230v Item 15 Violet ENGLISH FRENCH ITALIAN GERMAN WHITE BROWN BLUE RED YELLOW VIOLET BLACK GREEN BLANC BRUN BLEU ROUGE JAUNE VIOLET NOIR VERT BIANCO MARRONE BLU ROSSO GIALLO VIOLA NERO VERDE WEISS BRAUN BLAU ROT GELB VIOLETT SCHWARZ GRUN E