Wright Plastic Products Co., LLC
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1 Wright Plastic Products Co., LLC Sheridan Facility 201 Condensery Rd. Sheridan, MI ,400 Square Feet (989) Madisonville Facility 351 Industrial Park Rd. Madisonville, TN ,000 Square Feet (423) St. Clair Facility 2021 Christian B. Haas St. Clair, MI ,000 Square Feet (810)
2 Quality Assurance Goal: Continually seek quality improvements in all areas of business. Achieve Zero Defects Quality Mission: Provide guidance and support for creating and maintaining an IATF Compliant Quality System IATF Certification: All three facilities are IATF certified and updated certifications available on our website at wppllc.com. ISO14001 Certified: St. Clair facility
3 Company History & Overview Started in Potterville, Michigan Expanded facility to 75,000 square feet with 30 machines. Marysville facility moved to a new 15,000 square foot building in St. Clair, Michigan. Purchased a 3 rd molding facility, in Madisonville, Tennessee, 37,000 Square feet Business was moved to a 20,000 square foot building with 7 machines in Sheridan, Michigan Purchased a 2 nd molding facility, in Marysville, Michigan Expanded the St. Clair facility to 23,000 square feet Expanded the St. Clair facility to 37,000 square feet Wright Plastic Products parts are in many automobile models, semi-trucks & RV s, and in defense, marine, consumer & industrial applications. Strategically, the company targets multiple markets, with a diverse customer base and has recently acquired a facility in the South to serve our customers where they need it. A satisfied customer is the key to the continued success of our Company. The company recognizes its success is dependent on the skills and performance of our employees. WPP is committed to our employees & is pledged to upgrading equipment and automation to maintain excellent processes.
4 Key Direct Customers
5 Automotive Products Chassis Interior Fuel System Mechanical Exterior Attachment modules Clips: tubing, bundling, brake line support Fastener over molding Transmission valve shaft over molding Adapters, tube Connectors Window motor gears Shifter knobs LED Light pipes Lumbar adjustment components Seat heater components Bin mat liners Visor arms & components Seat adjust gear housings & knobs Trim, Mold in Color, Chrome, Hydrographics T/S & wiper control stalk components Floats Cable systems Mirror shells & components Pump housings Accelerator components Lenses Valve housings Bobbins Brackets, rear bumper fascia, roof rack components Valve brackets Power seat drive housing, switch & fasteners Under Hood Valve adapters Electronic chime housings Valve lifter guides Clips Electronic buttons Battery terminals Valve caps & shields Windshield washer spray nozzles Spare tire lift plates
6 Insert Molding Over Molding
7 Metal to Plastic Tight Tolerance
8 Exterior Lenses
9 Complex Tooling Fasteners
10 2- Shot parts
11 Complex Tooling
12 Engineering Capabilities Product Engineering Process Engineering Concurrent Engineering Product Design APQP DFMEA Design in Customer Format In-House Prototype Capability In-House Tool & Gauge Design & Build Process Documentation Rigorous Mold Tryouts Manufacturing Automation for Consistency of Product Quality Critical Parameters Check (6 Steps) In-Mold Process Monitoring (RJG) Cavity Pressure Transducers in the Mold Experienced engineering staff with 100+ years of hands-on building, designing, and troubleshooting plastic injection molds
13 25 20 Injection Molding Capabilities 51 Horizontal Injection Molding Machines # of Machines by (3) Vertical Insert Machines 45 Ton and (2) 165T (7) Two-shot Machines (3) 310 Ton, (2) 450 Ton and (2) 550 Ton Processing: Core Pull, Valve gate & hot runners Fully automated insert & over-molding cells High Temp Molding with Hot Oil Control In-Mold plastic pressure monitoring with auto-reject systems Process parameter monitoring with auto-reject system Tight tolerance +/ Vision part inspection with auto-reject system Dedicated Grinders High-Bay Overhead Crane Colorant Feeders Machine Mounted & Portable Material Hopper Dryers Using Vacuum Shot Loaders
14 Manufacturing Floor
15 Supplemental Manufacturing Capabilities Assembly, Stacking & Welding (sonic or spin) offline or in-process Automation including 6 or 3 axis robots, sprue-pickers & conveyors. Subcontract Services: Leather wrap Painting Chrome Plating Hydro graphics Tool Department - fully equipped with upgraded machining equipment Quality Assurance Lab - fully equipped with CNC CMM & Micro-Vu machines
16 Transmission Shaft Automation Cell AUTOMATION AND ROBOTICS
17 RJG Cavity Sensors Vision System
18 Materials Processed Pre-colored and in-house color blending ABS Acetal (POM) glass filled ASA High Heat - PPA, PPS - Fortron, Ultem, Amodel PET - Unfilled/Filled (Glass), Hytrel Nylon - PA6, PA12, Glass Filled & Unfilled, PA6/12, PA4/6, PA66 Glass, Mineral, Glass Sphere, Reprocessed PBT - Unfilled/Filled (Glass/Impact Modifier) Poly Alloy Blends - PC/ABS, PA/ABS, PC/PE, PC/PP, PE/PA, PE/PS Polyethylene - High & Low Density Injection & blow moldable grades Polystyrene - high impact Poly Carbonate, Propylene - glass, mineral, talc filled PPO/PPE - Noryl Expandable - for Structural bonding and Acoustic and Sealants TPE/TPO/TPR - Thermoplastic elastomer various durometers
19 Onsite Tool Maintenance CNC Milling Machines EDM Machines Micro Welders Bridgeport s, Grinders (ID/OD), Lathes Band Saws, Radial Arm Saws Overhead Crane
20 Quality Assurance CNC / CMM Measurement Micro-Vu Visual Measurement System 100% Functional Testing Color testing Color & Gloss meter - Macbeth light Pull test - Capability up to 5000 Newton s
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