PRODUCTS AND SERVICES 2017

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Joseph Simon
5 years ago
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1 PRODUCTS AND SERVICES

2 INTRODUCTION WA Gears Pty Ltd is a precision gear manufacturing company based in Henderson, Western Australia. We specialise in manufacturing gears and precision machined components for a wide range of industries such as the Resource, Marine, Agricultural, Printing and Defence industries all around Western Australia since WA Gears have become a trusted name in Western Australia with the manufacture of hundreds of different types of gears for various applications such as; top drive gear boxes for drilling rigs, planetary gears and sun pinions, helical reduction gears, slew pinions, over head crane wheels, worm wheel reduction gear boxes, rod handlers and various spline couplings for hydraulic motors just to name a few and with many large mining and drilling companies relying on our quality and reliability. The Managing Directors, Michael & Daniel Sussa have a combined 32 years experience in Gear Engineering, ranging from the design, manufacture and repair of gearing systems, providing specialist advice to your gearing problems. We can provide gear cutting only to your pre machined blanks or manufacture complete gears including heat treatment of the gears, to your drawings or specifications, or we can reverse engineer your broken or worn samples. We also repair all types of gearboxes made from all over the world. WA Gears produces the highest quality gears through a large range of well maintained equipment and highly professional staff. All gears manufactured undergo quality control checks and detailed planning to ensure: Material selection is to application requirements Accurate manufacture Customer satisfaction WA Gears can keep drawings of your components and keep spares for your equipment therefore reducing waiting times when your equipment is down.

SPUR GEARS AND PINIONS When the teeth are cut parallel to the

5 Module (64DP) Maximum tooth size: 24 Module (1DP) Minimum

240mm Materials supplied in: Case Hardening, High Tensile

3 SPUR GEARS AND PINIONS When the teeth are cut parallel to the axis the gear is called a spur gear. Minimum tooth size : 0.5 Module (64DP) Maximum tooth size: 24 Module (1DP) Minimum diameter: 5mm Maximum diameter: 1400mm Maximum Face Width: 240mm Materials supplied in: Case Hardening, High Tensile Alloy, Carbon Steel Cast Iron, Stainless steel, Nylon, Acetal & Bronze

HELICAL GEARS Helical gears are used to connect shafts where the axes is

teeth is heavy for the size of tooth. Minimum tooth size : 0.

5DP) Minimum diameter: 5mm Maximum diameter: 1400mm Helix Angle: 1 45

4 HELICAL GEARS Helical gears are used to connect shafts where the axes is parallel or crossed and surface speeds are high or where the load on the teeth is heavy for the size of tooth. Minimum tooth size : 0.5 Module (64DP) Maximum tooth size: 16 (1.5DP) Minimum diameter: 5mm Maximum diameter: 1400mm Helix Angle: 1 45 Degree Materials supplied in: Case Hardening, High Tensile Alloy, Carbon Steel Cast Iron, Stainless steel, Nylon, Acetal & Bronze

WORMS & WORMWHEELS Worm wheels have teeth cut at an angle to

Worm gears are generally used when large speed reductions are

5 WORMS & WORMWHEELS Worm wheels have teeth cut at an angle to the axis. The diameter and the teeth is shaped to wrap around portion of the worm shaft, which is similar to a screw thread. Worm gears are generally used when large speed reductions are needed. Maximum Diameter: Single & Multi start to 1200mm Materials supplied in: PB1 & AB1 Bronze, Cast Iron, Nylon, Case Hardening

BEVEL GEARS Bevel gears are gears which are conical in shape and

supplied in: Case Hardening, High tensile Alloy, Carbon Steel

6 BEVEL GEARS Bevel gears are gears which are conical in shape and generally run at right angles but also can be made to run on specific angular orientations. Maximum Diameter: 600mm ( Dependent on Ratio and Pitch) Materials supplied in: Case Hardening, High tensile Alloy, Carbon Steel Stainless Steel, Bronze, Cast Iron & Nylon We Can also supply Spiral Bevel gears using our trusted suppliers.

GEAR GRINDING Gear Grinding eliminates distortion from heat treatment.

support extended gear life. Minimum tooth size: 1.

7 GEAR GRINDING Gear Grinding eliminates distortion from heat treatment. The improved surface finish gives a smoother rolling action, less noise and vibration. The load distribution is also more uniform across the tooth profile to support extended gear life. Minimum tooth size: 1.5 Module Maximum tooth size: 12 Module Maximum face width: 220mm Maximum diameter: 630mm We can also have the capability to crown gear teeth for centralized load distribution.

Minimum tooth size : 0.5 Module (64DP) Maximum tooth size: 10 Module (2.

8 INTERNAL GEARS AND PLANETARY Internal gears have teeth cut in the internal surface of a cylinder and meshes with spur or helical gears. Internal gears are often used in applications involving planetary gear drives and gear couplings. Minimum tooth size : 0.5 Module (64DP) Maximum tooth size: 10 Module (2.5DP) Minimum diameter: 75mm Maximum diameter: 1000mm Materials supplied in: Case Hardening, High Tensile Alloy, Carbon Steel Cast Iron, Stainless steel, Nylon, Acetal & Bronze

INTERNAL AND EXTERNAL SPLINES Internal Splines:

External Splines: shafts and hubs to 2000mm Long

on blank/job configuration) Materials Supplied

9 INTERNAL AND EXTERNAL SPLINES Internal Splines: to 1000mm Diameter, Including Blind Hole Splines. External Splines: shafts and hubs to 2000mm Long ( Exact Diameters and length of cut will depend on blank/job configuration) Materials Supplied in: Case Hardening, High Alloy Steels, Carbon Steels.

American roller chain, BT, AT, HTD, Synchronous Maximum Pitch: 2.

10 SPECIAL SPROCKETS & TIMING PULLEYS We have tooling to manufacture a wide range of Sprockets and timing pulleys Maximum Diameter: 1400mm Profile Types: British & American roller chain, BT, AT, HTD, Synchronous Maximum Pitch: 2.5 Inch Materials supplied in: Case Hardening, High tensile Alloy, Carbon Steel Stainless Steel, Bronze, Cast Iron, Nylon

11 HUBS AND COUPLINGS We can machine various types of gearbox couplings and brake disc hubs to suit customers individual gearbox requirements. Maximum Diameter: 700mm

3 milling machines, 3 slotting machines up to 320mm stroke, thread milling and various precision grinding machines such as cylindrical, rotary surface and internal

12 GENERAL MACHINING We also provide a precision machining service such as Shafts, bushes and all types of thread cutting. Our Workshop houses 4 lathes the largest having 2 metres between centres, plus CNC capable turning and EDM wire cutting. 3 milling machines, 3 slotting machines up to 320mm stroke, thread milling and various precision grinding machines such as cylindrical, rotary surface and internal grinding. Turning: 660mm Dia x 2000mm long CNC Turning: 250mm Dia x 300mm long CNC Wirecut 300mm x 300mm Milling: 1000mm long Slotting: 1000mm Dia x 320mm stroke Cylindrical Grinding: 250mm Dia x 700mm long Internal Grinding: 350mm Dia x 200mm long Rotary Surface Grinding: 300mm Dia

13 GENERAL MACHINING

14 CONTACT INFORMATION WA Gears can quote from engineering drawings, sketches, new, worn or even broken samples. We also are available to visit customer s site/premises. Please Contact Michael or Daniel Sussa Managing Directors 10 Possner Way, Henderson, WA 6166 Phone: (08) Mobile: Michael: Daniel: sales@wagears.com.au Website:

15 WA Gears workshop, located in Henderson within the Australian Marine complex (AMC). Proudly Western Australian owned and operated for over 30 years.

QUALITY POLICY STATEMENT WA Gears Pty Ltd manufactures Gears and precision components for the Resource, Agriculture, Defence and Printing industries.

There is a total commitment by the Company to provide those products and services to customer agreed requirements and within specified delivery periods, to achieve total customer satisfaction, all in

This commitment also extends to continually improving the effectiveness of the quality management system.

16 QUALITY POLICY STATEMENT WA Gears Pty Ltd manufactures Gears and precision components for the Resource, Agriculture, Defence and Printing industries. We will further seek to apply this commitment to other appropriate industries where a perceived opportunity exists or may be developed. There is a total commitment by the Company to provide those products and services to customer agreed requirements and within specified delivery periods, to achieve total customer satisfaction, all in accordance with the requirements of ISO 9001:2015. The Company is committed to continual improvement with regard to the products and services provided. This commitment also extends to continually improving the effectiveness of the quality management system. The quality system is concerned with achieving and maintaining the required quality during quotation/contract review, engineering, manufacturing and despatch process. General Objectives 1) Customer satisfaction. 2) A close relationship with customers, leading to a clear understanding of market requirements and timely response to fulfil those needs. 3) Develop close working relationships with our suppliers so that they understand our needs and we understand theirs. 4) Efficient use of resources through training, planning and good management. Our ability to meet the goals set out in the Policy statement as detailed above, will be reviewed at the management Review meeting and updated if necessary. Our Policies will be reviewed at least on an annual basis. Michael & Daniel Sussa Managing Directors Policy Date 1 st January 2017

GEARBOXES. Gearboxes. Gearboxes. Gearbox is a mechanical device utilized to increase the output torque or change

GEARBOXES. Gearboxes. Gearboxes. Gearbox is a mechanical device utilized to increase the output torque or change GEARBOXES Gearboxes Gearboxes Gearbox is a mechanical device utilized to increase the output torque or change the speed of a motor. The motor's shaft is attached to one end of the gearbox and through the