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2 A Proven Leader As the original U.S. manufacturer of mediumspeed diesel engines, Fairbanks Morse Engine continues to meet the ever increasing demands of commercial, nuclear, and marine power generation customers across the globe. Since introducing engines for agricultural power in the late 1800 s, Fairbanks Morse Engine has supplied customized power solutions for a diverse customer base ranging from small municipalities to nuclear powerplants and oceangoing marine vessels. Fairbanks Morse Engine has transformed over the years from a mass producer of diesel engines to the premier customized medium-speed diesel engine, parts, and service provider we are today. 2 Headquarters and Factory Beloit, Wisconsin, USA
3 Mission Statement Fairbanks Morse Engine is the original U.S. manufacturer and today's premier provider of customized medium-speed engine systems, parts, and direct service solutions. FM-MAN 48/60 3
4 The Fairbanks Morse Story Yesterday Eclipse windmill The acquisition of the Eclipse Windmill Co. and the Williams Engine Works in 1885 was the start of Fairbanks Morse Engine. Over the years, Fairbanks Morse Engine has manufactured a wide array of products including radios, washing machines, power 1893 First successful marketing of a gas engine mowers, water heaters, water softeners, air conditioners, and storage batteries. Fairbanks Morse Engine was the first company to successfully market a gasoline engine in the United States in Today, our focus is to manufacture diesel and dual 1914 "Hot Bulb" or semi-diesel engine fuel engines and to provide outstanding aftermarket product support. Our heritage is rich with technology innovations and an extensive line of efficient, 1920s Type Z engines built long life engine designs. The Opposed Piston engine was developed in the mid-1930s and was initially used to power submarines and locomotives. Because of the outstanding reliability derived from the design, Opposed Piston engines are still in service on U.S. Navy ships, in electric power plants, and in numerous mechanical drive applications. 1930s Development of the high horsepower Opposed Piston engine to power submarines and locomotives 1940s Provided thousands of Opposed Piston engines to the U.S. Navy during WWII, dual fuel engines developed 4
5 1950s Manufactured Train Master diesel locomotive 1960s Desalination systems 1970s Manufactured first Colt-Pielstick PC2 engine 1980s Manufactured Colt-Pielstick PC4.2 engines, the largest engine built in the United States 1990s Acquired FM/ALCO diesel engine product line; Enviro-Design dual fuel technology was introduced, which dramatically reduced NOx emissions by reducing the volume of pilot diesel fuel required for ignition And today
6 Today s Engine Products Opposed Piston Model 38 With fewer moving parts than comparable engines, these engines deliver superior dependability and durability. The engine s powerful two-stroke design is ideal for many applications. Opposed Piston engines are available with the Enviro-Design dual fuel technology for low emission levels. When you think of Fairbanks Morse Engine, high-horsepower diesel and dual fuel reciprocating engines come to mind. One such example is the Colt-Pielstick PA6B diesel engine. This compact powerhouse contains all of the auxiliary components on the engine, which reduces plant design time, engine room space, and installation time. The advanced PA6B engine provides efficient fuel consumption for marine power and propulsion and electric power generation. The utility industry is evolving to meet the Opposed Piston /8 6L-9L-12L 900 rpm kwe Continuous world s advancing energy demands. Instrumental in this evolution are power generation systems located at or near the load center. Fairbanks Morse Engine generator sets, anchored by our innovative Enviro-Design dual-fuel engines, fulfill this need by meeting peak load requirements while improving power quality and reliability. FM/ALCO 251F Engines Fairbanks Morse Engine manufactures the FM/ALCO 251F engine; this rugged fourstroke diesel provides power for many applications. The OEM Aftermarket Plus Package is available to enhance durability and efficiency. Improvements to wear components resulted in longer service life, easier serviceability, improved combustion, and reduced lube oil consumption. In fact, the FM-MAN 32/40 DF, Opposed Piston DF, Colt-Pielstick PC-2 Series, and FM/ALCO 251F engines drive some of the lowest cost, lowest emission stationary power solutions available. 6 FM/ALCO 251F 6L-8V-12V-16V-18V 900/1200 rpm kwe Continuous
7 Colt-Pielstick PA6B and PC Engines These engines have provided thousands of trouble-free operating hours in applications ranging from ships to nuclear power plants. This family of engines includes the largest medium speed model manufactured in the United States, Colt-Pielstick PC4.2B. The PA6B engine is an ideal fit for ship propulsion and generator set applications. The Enviro-Design dual fuel technology is also available on the Colt-Pielstick PC2.6. Colt-Pielstick PA6B STC 12V-16V-18V-20V 1050 rpm kw Continuous FM-MAN Dual Fuel Engines For stationary power generation applications, these medium speed engine generator sets provide customers with fuel flexibility, low emissions, and low life cycle cost. All FM-MAN applications are engineered and supported by Fairbanks Morse Engine. FM-MAN 32/40 DF 12V-14V-16V-18V 720 rpm kwe Continuous FM-MAN Diesel Engines These four-stroke medium speed engines are manufactured in the United States through an exclusive license agreement with MAN Diesel. These powerful engines provide excellent fuel efficiency, low emissions, and long service life for marine power applications. FM-MAN 48/60B 6L-7L-8L-9L-12V-14V-16V-18V 500/514 rpm ,600 kw Continuous 7
8 Fairbanks Morse Quality Opposed Piston Liner Manufacturing Cell At Fairbanks Morse Engine, we are known for our rigorous quality standards, our innovative quality engineering, and our quality customer support. When you purchase one of our power solutions, you not only get industry leading quality, you also benefit from industry leading factory-direct service. Our ISO-certified quality assurance program involves in-depth operator inspections, continual internal auditing, the most sophisticated testing equipment available, and rigid supplier standards. At Fairbanks Morse Engine, quality is everyone s responsibility. In every interaction with Fairbanks Morse Engine, your satisfaction is our goal. From conceptual engineering and through the life of your engine, our team is part of yours. Through our continuous improvement program, Total Customer Value, we are focused on fulfilling your requirements with quality products and on-time performance. Fairbanks Morse Engine maintains the largest and most experienced team of factory direct field service engineers in the industry. OEM Parts & Service Only genuine Fairbanks Morse Engine OEM replacement parts can provide optimal performance and service life for your engine. Our parts distribution center and regional support facilities offer fast turnaround and ensure only the latest design parts are used. Choose from new or OEM quality remanufactured components. The experts at our network of service centers and our field service engineers provide technical support around the clock. From an emergency repair to routine maintenance or overhauls, Fairbanks Morse Engine is available when and where you need service. We can customize a service contract to provide you with an 8 economical and convenient way to access our comprehensive maintenance service.
9 Manufacturing Capabilities From welding and machining engine blocks to assembling and testing complete engines up to 32,000 horsepower, Fairbanks Morse Engine has the experience and capability to manufacture quality engines and components in our 400,000-square-foot facility. Our machining capabilities range from as large as 43 feet long by 12 feet wide by 23 feet high to as small and detailed as fuel injection components with tolerances of down to 30 millionths of an inch. Fairbanks Morse Engine is focused on lean manufacturing to quickly respond and produce quality products to meet specific customer requirements. Large Engine Assembly Precision Machining of Fuel Injection Components Large Manufacturing Capabilities PC4.2 Engine Block Customer Training Learn from our service experts either at our advanced Conference & Training Center or at your work site. With complete engines, major components, and cutaway training aides, your team will learn hands-on from instructors with years of applied service experience. Courses include maintenance, minor repair, major engine overhaul, and diagnostics. Engine Cutaway Training Aids 9
10 The Fairbanks Morse Engine Difference At Fairbanks Morse Engine, we have the power of experienced employees, the power Large Test Stand Capabilities up to 32,000 Horsepower of lean manufacturing capabilities, and the power of a rich history of producing quality products for over 100 years. Generation after generation of hardworking and dedicated people at Fairbanks Morse Engine are committed to building America s finest engines. 10 Component Machining and Quality Inspection Engine Block Fab
11 rication Crankshaft Installation in a Colt-Pielstick PA6B Engine 11
12 Power Solutions Fairbanks Morse Engine, based in Beloit, Wisconsin, U.S.A., is a worldwide leader in engine technology and manufacturing. For over a century, Fairbanks Morse Engine has pioneered advances in engine design and development for marine propulsion, industrial drive applications, and electric power generation. Quality and customer service are the highest priority at Fairbanks Morse Engine. Our commitment to quality systems has earned us ISO 9001:2000 certification as well as recognition from the nuclear industry for producing products according to the industry s highest requirements. It is this commitment that has kept Fairbanks Morse Engine at the forefront of engine manufacturing and customer satisfaction for over a century. 701 White Avenue, Beloit, Wisconsin U.S.A. Tel Fax Data and specifications subject to change without notice /07
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