JASPLASTIK GROUP GALANTA NITRA JASZBERENY MADARAS. production: m2 warehouse: m2. production: 9.000m2 warehouse: 16.
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1 ABOUT US Established in 2001 (part of hungarian Jász-Plasztik group) Family owned company Entry into automotive segment in 2007 ISO 9001, ISO 14001, IATF 16949
2 JASPLASTIK GROUP NITRA production: 9.000m2 warehouse: m2 GALANTA production: m2 warehouse: m2 JASZBERENY production: m2 warehouse: m2 MADARAS production: m2 warehouse: m2
3 GALANTA, SVK PRODUCTION Area: m2 61 injection moulding machines 18 expanded polystyrene machines 750 employees NITRA, SVK Area: m2 33 injection moulding machines 8 expanded polystyrene machines 250 employees
4 PLASTIC INJECTION MOULDING GALANTA 2 production halls Range: 50t 2700t 10 silo towers Automotive, Electronics and Industry Machine range QTY of machines < 200t 6 200t - 300t 5 300t - 500t t - 900t t t t t t t 1 TOTAL 61 Materials PP, ABS, PC, PC/ABS, PMMA, ASA, PBT Black, Colors, Transparent, High Gloss NITRA 1 production hall Range: 80t 1750t 6 silo towers Automotive, Electronics Machine range QTY of machines < 200t 6 200t - 300t 8 300t - 500t t - 900t 3 900t t t t t t 0 TOTAL 33
5 EXPANDED POLYSTYRENE GALANTA 1 production hall Range: x silo towers Electronics and Industry NITRA 1 production hall Range: x silo towers Electronics and Industry Machine range QTY of machines Erlenbach 1485/ Erlenbach 1395/870 7 Erlenbach 1400/650 2 TOTAL 18 Machine range QTY of machines Erlenbach 1485/ Erlenbach 1395/870 2 Erlenbach 1400/650 2 TOTAL 8
6 ASSEMBLY On-machine and off-machine assembly operations Semi automated assembly stations Poka yoke controlled (camera, sensor etc.) Welding (mirror, ultrasonic) Pneumatic screwdriving Foil pressing Tampo-printing Automotive & Electronics
7 PAINTING & TAMPO PRINTING PVD COATING 1 production hall Leybold Optics Compact Met Automotive PAINTING & TAMPOPRINT Venjakov flatbed spray painting line Waterbased & diluent based painting capabilities Robot painting line 20 tampo-printing machines
8 TOOLSHOP GALANTA NITRA EQUIPMENT CNC Wire cutting EDM Laser welding Lathe Milling Laser engraving Spotting press EQUIPMENT Laser welding Water cleaning of moulds Grinder External 64 zone heater with control Mould rotation machine up to 40 tons Polishing Laser engraving Spotting press Tool maintenance Small tool modifications Small controlling jigs production
9 PROJECT MANAGEMENT Experienced team of project managers handle projects starting from customer s requirements based in parts drawing, to final part released to mass production 3D measurement dept. (analysis, tolerances, production quality release..) Tool design dept. (simulation, mold-flow, modification, repairs..) Robot hands, measuring gauges and automation design Communication with our tool suppliers and their coordination in order to fulfill time-plan milestones and part characteristics requirements of customer
10 MANAGEMENT OF MOULDS Partners: China (with toolshops in EU) Europe (Slovakia, Portugal, Austria, Germany) Faurecia (Audi, Daimler projects) SMP (Audi, BMW, Daimler projects), Harman (BMW project with complete automation) Lear (Jaguar Land Rover projects) ZKW (Volvo projects) Different tool sizes suitable for range of 80 ton 1500 ton machines Interior and Exterior parts
11 QUALITY MANAGEMENT GALANTA Zeiss Accura & Zeiss Contura 3D measuring machine E-Factory (Injection Parameters Monitoring System) VDA 6.3 & QS 9000 based quality management system
12 CUSTOMERS - ELECTRONICS
13 ELECTRONICS REFERENCE PARTS
14 CUSTOMERS - AUTOMOTIVE
15 AUTOMOTIVE REFERENCE PARTS HVAC Seating Light IP & CC Bumper Door module
16 FINANCIAL DATA JASPLASTIK-SK (mil. EUR) Automotive Electronics Total 500 JP Group (mil EUR) 3500 Own employees Automotive Electronics Jaszplasztik Total Jasplastik (SK) Jaszplasztik (HU) Total
17 Thank you
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