-Shape the Future with Manufacturing Technology
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1 -Shape the Future with Manufacturing Technology GmbH & Co. KG Wilhelm-Harting-Straße 1 D Espelkamp Tel / Fax 05772/ Internet: .applied@.com P. 1 / 18
2 in Germany Headquarters Espelkamp Berlin within the economically strong East-Westphalia-Lippe area Hanover Frankfurt P. 2 / 18 Munich
3 -Group P. 3 / 18 Industrial Americas USA Canada Brasilia KGaA C o n n e c t i v i t y & N e t w o r k s - Machinery - Transportation - Energy - Fact. Automation Mexico Germany Belgium France Finland Great Britain Italy Netherlands Norway Europe Austria Poland Romania Russia Sweden Switzerland Spain Czech Republic Hungary Telecom, Medical - Telecom - Datacom - Medical Asia/Pacific (HK) LTD China Japan Korea Singapore/ Malaysia Taiwan India Australia Automotive Solutions Tool and Special Machine Technology Tobacco Goods Vending Systems Micro Technology
4 Markets Tool- and Assembly Technology for: Electrical and Electronical Industry Automotive Industry Engine Building Industry Medical Technology Furniture Industry P. 4 / 18
5 Applications Mechatronic / Actuators for Automotive Industry Microoptics Sensorhousing Connectors P. 5 / 18
6 Solutions Injection Moulds Die Casting Moulds Progressive Dies Assembly Systems Small Series Production P. 6 / 18 Engineering of products and production units Development partner for series manufacture Supplier of finished products
7 Tool Shop Locations of the GBU AT P. 7 / 18 AT Espelkamp Germany 61 employees m² Shop floor Space 450 m² Office Space Tools HT Sibiu Romania 44 employees m² Shop floor Space
8 Formenbau Tool Shop > Injection Moulds P. 8 / 18
9 Tool Shop > Stamp Overmould Tool for Stamping Strip and Lead-Frames P. 9 / 18 high precision tools for injection-moulded lead-frames up to 48 cavities needle-valve / hot runner at 15 mm pitch reel-to-reel manufacturing part thickness 0,26 mm tolerances +/- 0,005 mm
10 competence in micromolding Formenbau 2 shot - moulded interconnected device (2K-MID) 1st shot 2nd shot P. 10 / 18 tools for micromolding 1K/2K-MID with 100µm structures design support for (process)optimised products know how in micromilling and microeroding processes series production of micromolding parts metallised article
11 Tool Shop > Die Casting Moulds P. 11 / 18
12 Tool Shop > Punching and Bending Tools P. 12 / 18
13 competence in microforming Metal foil contact Manufacturing Simulation Toolmaking material: 30µm CuBe2 dimensions: 1 x 1 x 0.8mm spring travel: 200µm Design spring force: >100mN automatically mountable P. 13 / 18 Supplied by
14 Assembly Wokstations Assembly device for plug-type connectors Assembly workplace for plug-type connectors P. 14 / 18 Casting device Punch and bending workplace
15 Assembly Machines Assembly machines are used for large production quantities industrial scale manufacture. The operating personnel performs the control and monitoring tasks. Only the loading of the single part supply units and the removal of the completely assembled products must be manually performed. developed, constructed, manufactured, assembled and tested the assembly machines. Assembly robot for har-pak spring Micro assembly P. 15 / 18 Drilling and machining center Assembly line Han E
16 Automatic crimping machines Typ TC for pin and socket contacts Typ TK for pin and socket contacts P. 16 / 18 Stripping and crimping in one working cycle
17 Project business We manufacture your product for you: From the injection part up to the assembled mechanical unit as complete projects. You decide: Who is charged with the costs for the required tools and machine technology? Whether or you the business partner or the customer. Your benefits as our partners and customers. You save on interfacing, Because we act as: Development partner for the production in series of new products Tool and special machine technology manufacturer Supplier of initial sample parts with inspection report Supplier of start-up quantities for test purposes Supplier of small, medium-sized and large quantities in production in series P. 17 / 18
18 Project business Project examples Injection parts developed, constructed, manufactured, assembled and tested the injection tool. produced the injection parts Blank parts developed, constructed, manufactured, assembled and tested the blanking tool. produced the blank part P. 18 / 18
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