Discover the future. The RAMPF Group at a glance.
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1 Discover the future The RAMPF Group at a glance RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 1
2 The RAMPF Group Innovative. Dynamic. Successful. A mid-size family-owned group of companies with its headquarters in Grafenberg close to Stuttgart, Germany:» More than 420 employees worldwide» 45 employees in R&D» Large service and distribution network all over the world» Turnover in FY 07/08: 91.1 Mio. Employees Plan 08/ Turnover in Mio Employees Turnover in Mio EUR RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 2
3 The RAMPF-Group: Milestones Foundation RAMPF Kunststoffsysteme Foundation RAMPF Tooling Foundation RAMPF Dosiertechnik Foundation RAMPF Group Inc., USA Fondation RAMPF Ecosystems Integration EPUCRET Polymertechnik Succession: Michael Rampf joins the management of RAMPF Holding Foundation of RAMPF Group Japan K.K. in Osaka, managed by Matthias Rampf Succession: Matthias Rampf joins the management of RAMPF Holding Horst Bader joins the management of RAMPF Holding Foundation RAMPF Group (Taicang) Co., Ltd., China Foundation RAMPF Automation in Neumarkt, Austria Aquisition of the Form-In-Place Gasketing Division of Chemque Inc. RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 3
4 The RAMPF Group worldwide Headquarters Locations Sales Partner RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 4
5 Competence around reactive resin systems Discover the future RAMPF Automation Intelligent conveyor systems and equipment for series production RAMPF Tooling Semi-finished products and products for models, molds and tools as well as large volume castings RAMPF Giessharze Two-component polyurethane casting resins and foam gaskets RAMPF Ecosystems Innovative recycling polyols and recycling systems RAMPF Dosiertechnik Mixing and dispensing equipment for bonding, sealing and encapsulating EPUCRET Mineralgusstechnik Development and production of cast mineral machine beds RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 5
6 RAMPF Giessharze Specialist for two-component polyurethane casting resins and foam gaskets RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 6
7 RAMPF Giessharze: Products & Solutions Innovative PUR-Systems for» Casting and Encapsulating» Sealing and Protecting» Bonding and Joining» Shaping and Molding For various industries» Electronics Industry» Automotive Industry» Filter Industry» Plastics Industry» Furniture Industry» Abrasive and Polishing Material Industry RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 7
8 Special Applications for Automotive Industry with RAKU-PUR Foam Gaskets» Secure sealing against dust, moisture and water of the inner part of the door» Excellent adhesion to metal and coated surfaces» Low water absorption» Good mechanical properties» Good value/performance Door Module RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 8
9 Special Applications with RAKU-PUR Foam Gaskets» Softness, low assembly forces» Secure sealing of 3-dimensional contours» Good acoustic and vibration damping» High temperature resistance (short exposure up to 160 C) Ignition-coil cover RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 9
10 Special Applications with RAKU-PUR Foam Gaskets» Secure sealing (100%- testing)» High flexibility at temperatures below 0 C» High mechanical resistance (gasket resists sharp edges within the plastic housing) Plastic electrical housing RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 10
11 Special Applications with RAKU-PUR Foam Gaskets» Very low water absorption (comparable with EPDM-gaskets or rubber foam)» Good compression recovery, even at high temperatures» Short tack-free time» Low fogging below 130 C Headlight cap RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 11
12 Special Applications with RAKU-PUR Foam Gaskets» Highly thixotropic material» Good mechanical properties» Good value / performance» Good adhesion to smooth surfaces Lateral window pane of an automobile RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 12
13 Listings and homologations: Product examples RAKU-PUR UL 50 Standard for enclosures for electrical equipment, 11th edition UL 508 Standard for industrial control equipment, 7th edition 30-W107/ Flame resistance: UL 94 V-O, HBF UL 94 V-2, HBF homologation Daimler Chrysler according DBL "Liefervorschrift Formgeschäumte weichelastische Schaumstoffe auf Polyurethanbasis" RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 13
14 RAMPF Giessharze Product competence: Foam Gaskets The advantages:» very cost efficient through quick application by machine e.g. complex sealing geometries in series production, 3m of gasket within 7 secs.» secure sealing because they pass IP 67 or high pressure water steam jet tests with 80 bar and 80 C they do not have any joint connexions and therefore no predetermined leakage they can compensate component tolerances the adhesion to the substrate is high and therefore the gaskets are undetachable they have a closed integral skin the mixed cell foam structure leads to excellent gasket properties proved millionfold» very difficult contours 3-dimensional and complex sealing geometries are being realised easily through thixotropic gaskets vertical and overhead applications are possible RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 14
15 RAMPF Giessharze Product competence: Foam Gaskets Liquid gaskets The technology» The process Liquid gaskets out of polyurethane are applied directly on the component with a mixing and dispensing machine. During the reaction, also called polymerisation, the gasket foams.» The components The gaskets usually consist of a liquid component A (polyol) and a liquid component B (isocyanates, hardener)» The reaction It is an exothermic reaction which takes place at room temperature, irrespective of humidity. RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 15
16 RAMPF Giessharze Product competence: Foam Gaskets The foaming process millionfold defined gaskets Mixing time period of time when the components are mixed Tack-free time period of time when the gasket surface does not stick anymore and can be touched without being damaged Cream time period of time (normally secs.) when the system starts to react and expand Waiting period until secure packaging period of time (normally minutes) when the gasket is sensitive to pressure and should not be packed yet Waiting period until installation period of time (normally 0,5 12 hours) when the gasket has reached its final status and further processing of the components is possible RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 16
17 RAMPF Giessharze Product competence: Foam Gaskets The foaming process millionfold defined gaskets FIPG Compact gaskets FIPFG Liquid foam gaskets FIPFG Thixotropic foam gaskets S» cell-free gaskets» polymerisation without change of volume» from gel-soft to semirigid» wide range of different materials S» ensure bubble-free gaskets» groove required» not suitable for slopes S» with or without groove» suitable for slopes and inclined surfaces RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 17
18 RAMPF Giessharze Product competence: Foam Gaskets Excellent adhesion to all kinds of substrates RAKU-PUR foam gaskets are adhesion optimised and ensure optimal sealing Substrate Direct adhesion Cohesion fracture Adhesion according to requirement Adhesion through Primer / pre-treatment PC PMMA ABS Bayblend Steel panel Aluminium anodised Aluminium Polyester Polystyrol PVC Coated surface Stainless steal PP PE PTFE = all RAKU-PUR types = adhesion optimised types, e.g. RAKU-PUR RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 18
19 RAMPF Giessharze Product competence: Electro Casting Resins» Casting of relais with RAKU-PUR electro casting resins» Casting of door looks with RAKU-PUR electro casting resins RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 19
20 RAMPF Giessharze Product competence: Electro Casting Resins» Casting of a circuit board for an automotive control with RAKU-PUR electro casting resins» Casting of an automotive control with RAKU-PUR electro casting resins» Casting of a special automotive circuit board with RAKU-PUR electro casting resins RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 20
21 RAMPF Giessharze Electro Casting Resins: Advantages» Wide temperature range» Adapted rheology» Variable hardness» Flexible processing options» Individual adjusted reaction time» Reliable encapsulation and fixation of sensitive electrical components» Cost-effective substitute for epoxy resins» UL-listing (high flame resistance)» High thermal and mechanical strength RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 21
22 RAMPF Dosiertechnik Specialist for meter, mix and dispensing equipment RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 22
23 RAMPF Dosiertechnik: Products & Solutions Innovative dispensing equipment» For one- and more-component elastomers and duromers (e.g. PUR, EP, SIL, Hotmelts)» Low-maintanance mixing systems with variable performance» Integrational cells» Multiple axis robot systems» Completely automated systems For various industries» Automotive Industry» Eletronics Industry» Medical Industry» Filter Industry» Appliance Industry RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 23
24 RAMPF Dosiertechnik at a glance» Investments in R&D: 4,5 % of turnover» 7 employees in R&D» Modern CAD design» Competent advice and support» Competence in prototyping and pilot run production» More than 1,700 machines reliably in use worldwide» Service network worldwide» Teleservice via modem and internet RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 24
25 RAMPF Automation Specialist for material handling systems and equipment for series production RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 25
26 RAMPF Automation: Products & Solutions» Customized solutions» Innovative products for material handling and assembly» Accurate systems for plant construction and conveyor belt engineering For various industries:» Food Industry» Furniture Industry» Automotive Industry» Packaging Industry» Pharmaceutical Industry» Medical Industry» Machine Industry RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 26
27 RAMPF Automation at a glance» Specialist for material handling systems and equipment for series production» Modern CAD construction» Full service supplier including: Construction Logistics Assembly Support RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 27
28 RAMPF Tooling Specialist for models, molds and tools RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 28
29 With high performance to success Challenge us! RAMPF Holding GmbH & Co. KG I RAMPF Giessharze and RAMPF Dosiertechnik Automotive I Autor: ZM I I slide 29
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