Clean solutions adhesives and moulding compounds for filter manufacturing

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1 Clean solutions adhesives and moulding compounds for filter manufacturing Decades of Experience Best Delivery Performance Comprehensive Service Reliable Quality

2 Adhesives and moulding compounds for filter manufacturing Filters are required in many processes, e.g. to remove impurities or harmful substances. Consequently, only the most reliable and high-quality materials should be used in filter manufacturing. KLEIBERIT filter adhesives and filter moulding compounds have set standards in this field and made a large impact on filter technology engineering. This filter guide provides an overview of filter types and their applications and properties. FASTteam Filter-Automotive-Sandwich-Textile 2

3 Content Page Company 4-5 Automotive filters 6-7 Building/industrial filters 8 Hydraulic filters 9 Other filters Product table 2C moulding compounds/adhesives Product table hotmelts/dispersions KLEIBERIT International 16 Global Manager FAST products: Peter Becker peter.becker@kleiberit.com Sales Engineers: Europe: Dieter Rösen, Sales Engineer dieter.roesen@kleiberit.com Martin Schindler, Sales Engineer martin.schindler@kleiberit.com Turkey: Erkut Akcocuk, Sales Engineer erkut.akcocuk@kleiberit.com Asia: Teoh Hock Chin, Sales Engineer teoh.hockchin@kleiberit.com North America: Justin van Dijk, FAST Sales Manager justin.vandijk@kleiberit.com South America: Emilio Abelenda, Sales Engineer emilio.abelenda@kleiberit.com 3

4 Company KLEIBERIT - a leading brand for almost 70 years in the world of adhesives for industry and handicraft. KLEIBERIT adhesives have become indispensable in many areas of the modern world. Today the company is one of the most modern international research and development centers in the world of adhesives. The product range is tailored to exactly meet customer requirements. Worldwide availability is ensured with an intelligent logistics concept. KLEIBERIT Adhesives employs 600 employees worldwide filter.kleiberit.com Innovations Working together with customers, ideas become new solutions. At the KLEIBERIT Technical Center in Weingarten, Germany, customers from all over the world regularly meet with research, development and application technology specialists to develop new possibilities and to prepare for future requirements. Leading filter manufacturers have been using KLEIBERIT adhesives for many decades. Our Filter Expert Team offers comprehensive advice and works side by side with customers, from the idea stage up to the final integration of the bonding solutions and processes according to international standards. 4

5 DEKRA Certification GmbH hereby certifies that the company Scope of certification: Development, production and distribution of adhesives, glues, sealants, PUR foams and sealing; system solutions for surface finishing Certified location: D Weingarten, Max-Becker-Straße 4 has established and maintains an environmental management system according to the above mentioned standard. The conformity was adduced with audit report no. A This certificate is valid from to Certificate registration no.: /3 Lothar Weihofen DEKRA Certification GmbH Stuttgart, DEKRA Certification GmbH * Handwerkstraße 15 * D Stuttgart * page 1 of 1 CERTIFICATE ISO 14001:2015 KLEBCHEMIE M. G. Becker GmbH & Co. KG Customer Satisfaction Every customer is number one with us. With our worldwide network of Sales Engineers, and our presence in all markets worldwide, we provide our customers solutions and offers which are designed to meet their specific demands. Almost every national language is spoken within our on-site Sales Administration and Customer Consultation Centre in Weingarten. We cooperate with leading material and machine manufacturers to offer full solutions that comply with international standards such as the FDA standard for food contact and EU standard 10/2011. Our Quality, Environmental and Energy Standard KLEIBERIT places high value on product quality, customer service and sustainability. We have these requirements confirmed on an annual basis by an external and independent audit team according to ISO 9001, ISO and ISO

6 Automotive Filters Application Product Product group Characteristics Diesel filter / Engine oil filter / AdBlue filter Reactive PUR hotmelt Reactive PUR hotmelt PES hotmelt Long-term stability in aqueous urea solution (32.5%) Suitable for manual processing Compact Foamed For end plates without end caps Lowing fogging grade; very good metal adhesion Engine oil and diesel fuel resistant, very short open time; especially for temperaturesensitive media Engine oil and diesel fuel resistant; processing via extruders 6

7 Diesel filter Cabin filter Engine air filter Engine air filter Engine oil filter Application Product Product group Characteristics Cabin filter /.7/ Reactive PUR hotmelt PO hotmelt PES hotmelt For closed moulds For closed moulds; TL848 compliant Compliant with EU 10/2011 and FDA 21 CFR food regulations; good tear resistance; B component must not be stored below 15 C. Accelerator must be mixed with component A prior to processing (acceleration speed can be varied); low fogging grade; B component must not be stored below 15 C Lowing fogging grade; very good plastic adhesion Lowing fogging grade Processable in melters Engine air filter Reactive PUR hotmelt PA hotmelt PES hotmelt For closed moulds For closed moulds; TL848 compliant For open moulds Compact, flexible moulding compound Foamed Engine oil and diesel fuel resistant, very short open time; especially for temperature-sensitive media Engine oil and diesel fuel resistant; processing via extruders Processable in melters 7

8 Building/Industrial Filters Room filter Pocket filter Bag filter Product Product group Characteristics Special dispersion Special dispersion 2K PUR gasket foam Reactive PUR hotmelt Reactive PUR hotmelt EVA hotmelt Fiber coating Fiber coating For foam-in-place gaskets High pressure equipment; F1 fire behaviour (according to DIN 53438); contains internal separating agents High pressure equipment Low pressure equipment; F1 fire behaviour (according to DIN 53438); contains internal separating agents Good resistance to various media; compliant with FDA regulation 21 CFR Good resistance to various media; compliant with EU 10/2011 food regulations Compact, flexible, good tear resistance Compact, flexible Compliant with EU 10/2011 and FDA 21 CFR food regulations; good tear resistance; B component must not be stored below 15 C. Accelerator must be mixed with component A prior to processing (acceleration speed can be varied); low fogging grade; B component must not be stored below 15 C Compliant with FDA regulation 21 CFR ; good tear resistance; B component must not be stored below 15 C. Suitable for water penetration (pre-processed filters) Light-fast, transparent, bacteriostatic and fungistatic Bacteriostatic and fungistatic; suitable for water penetration (pre-processed filters) Self-thixotroping; bacteriostatic and fungistatic Compliant with food regulations EU 10/2011, and FDA 21 CFR and Compliant with EU 10/2011 food regulations Bacteriostatic and fungistatic 8

9 Hydraulic Filters Hydraulic filter Hydraulic filter Decontamination filter Product Product group Characteristics C EP moulding compound 2C EP moulding compound 2C EP moulding compound Good resistance to various media, especially hydraulic oils Good resistance to various media, especially hydraulic oils Good resistance to various media, especially hydraulic oils; self-thixotroping Good resistance to various media, especially hydraulic oils Bonding filter end caps, good adhesion to non-ferrous metals Slightly thixotropic for longitudinal seam bonding, good adhesion to non-ferrous metals Transparent (yellowish) 9

10 Other filters Product Product group Characteristics Reactive PUR hotmelt Reactive PUR hotmelt PE hotmelt For foam-in-place gaskets Good resistance to various media; compliant with FDA regulation 21 CFR Suitable for manual processing Good resistance to various media; compliant with EU 10/2011food regulations Compact, flexible, good tear resistance Compact, flexible Compliant with EU 10/2011 and FDA 21 CFR food regulations; good tear resistance; B component must not be stored below 15 C. Accelerator must be mixed with component A prior to processing (acceleration speed can be varied); low fogging grade; B component must not be stored below 15 C Compliant with FDA regulation 21 CFR ; good tear resistance; B component must not be stored below 15 C. Compliant with food regulations EU 10/2011, and FDA 21 CFR and Compliant with EU 10/2011 food regulations - 10

11 Metal edge filter Air filter Dust filter 11

12 KLEIBERIT 2C moulding compounds and adhesive for filter Foamed, elastic Compact, flexible Product comp. A comp. B Viscosity (Brookfield RVT) Comp. A (mpa s) at 20 rpm and 20 C Viscosity (Brookfield RVT) Comp. B (mpa s) at 20 rpm and 20 C , , , , , , , , , Density comp. A (g/cm 3 ) Density comp. B (g/cm 3 ) Parts by weight Mixing ratio Pot life at 20 C in Parts by volume 100:38 100: :40 100: :20 100:20 5.5:1 5:1 50g cup 75 s 90 s 150 s 90 s 5:1 4.4:1 4.5:1 4.5:1 100:25 100: :16 100: :27 100: g cup Hardness Shore A A D s 2 min 2-3 min s 2-3 min , : : min 75 /adhesive Foamed, hard , , , , , : : :75 100:62 100: : :25 100: s 95 s 2 min 95 s 3:1 2.1:1 3:1 2.1:1 2,5 min 5,5 min , :1 2.1:1 3,5 min 85 Compact, hard , , , :1 2.1:1 4:1 3.1:1 4:1 100: min 7 min 45 min , :26 100:35 7,5 min Compact, tough and hard 2C EP moulding compound Compact, hard , , , , , , , , , , , :1 4:1 100:50 100: min 100:35 100:45 100:50 100:38.1 4:1 3.7:1 100:55 100:50 3:1 2.5:1 3:1 2.5:1 1.5:1 100: min 90 s 8 min 3 min 5 min 75 min 75 min 60 min 96 1 The measurements were performed on specimens with a raw density of kg/m 3 2 The measurements were performed on specimens with a raw density of 415 kg/m 3 3 The measurements were performed on specimens with a raw density of 565 kg/m 3 4 Measured with 0.2% accelerator (549.2) added to component A

13 production Raw density in 50 g cup (kg/m 3 ) Comments Applications freefoamed foammoulded 250 For closed moulds Frames and sealing lips of cabin filters and engine air filters 385 For closed moulds; TL848 compliant Frames and sealing lips of cabin filters and engine air filters 190 Production of free-foamed polyurethane foam seals For open moulds Moulding end caps and sealing lips of engine air filters Production of air filter end caps and other compact sealing lips Production of air filter end caps, frames and other compact sealing lips Compliant with EU 10/2011 and FDA 21 CFR food regulations; good tear resistance; B component must not be stored below 15 C. Production of air filter end caps and other compact sealing lips; dust filter elements used in the food sector Accelerator must be mixed with component A prior to processing (acceleration speed can be varied); low fogging grade; B component must not be stored below 15 C Moulding compound for moulding end caps, frames and sealing lips of cabin filters and industrial dust removal filters Compliant with FDA regulation 21 CFR ; good tear resistance; B component must not be stored below 15 C. Production of air filter end caps and other compact lip seals; dust filter elements used in the food sector Light-fast, transparent, bacteriostatic and fungistatic Repair compound for HEPA / ULPA filters High pressure equipment; F1 fire behaviour (according to DIN 53438); contains internal separating agents Production of pocket filter frames High pressure equipment Production of cartridge filters Low pressure equipment; F1 fire behaviour (according to DIN 53438); contains internal separating agents Production of pocket filter frames 775 Process under low pressure Good resistance to various media, especially hydraulic oils Good resistance to various media, especially hydraulic oils Bonding filter end caps in engine air filters, diesel fuel and engine oil filters (metal and plastic end caps) Production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding filter end caps Production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding filter end caps Good resistance to various media, especially hydraulic oils; self-thixotroping Longitudinal seam bonding of filter elements Good resistance to various media, especially hydraulic oils Good resistance to various media; compliant with FDA regulation 21 CFR Suitable for manual processing Good resistance to various media; compliant with EU 10/2011food regulations Production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding filter end caps Industrial dust removal filters; production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding filter end caps Production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding sheet metal end caps for oil, diesel fuel and kerosene filters Industrial dust removal filters; production of filters with self-supporting end caps made of compact and hard-setting PUR; bonding filter end caps Bonding filter end caps in engine air filters, diesel fuel and engine oil filters (metal and plastic end caps) Self-thixotroping; bacteriostatic and fungistatic Production of industrial filters (e.g. HEPA, ULPA filters) For end plates without end caps Hard moulding compound for casting metal-free end caps for oil filters Long-term stability in aqueous urea solution (32.5%) Production of filter end caps for AdBlue Filters Suitable for water penetration (pre-processed filters) For the production of industrial filters (e.g. HEPA, ULPA) Bacteriostatic and fungistatic; suitable for water penetration (pre-processed filters) For the production of industrial filters (e.g. HEPA, ULPA) Bonding end caps; production of filter elements for hydraulic and fuel filters Slightly thixotropic Bonding end caps; production of filter elements for hydraulic and fuel filters Transparent (yellowish) Bonding end caps; production of filter elements for hydraulic and fuel filters 13

14 KLEIBERIT hotmelts and dispersions for filter pleat bonding Product Base Viscosity (Brookfield bei 10 rpm in mpa s) at Density (g/cm 3 ) Processing temperature ( C) Softening temperature ( C; ring + ball) PE 180 C: 55, C: 35, EVA 140 C: 17, C: 9, Non-reactive hotmelts PO PO PO 180 C : 40, C: 25, C: 35, C: 16, C: 40, C: 20, PA 180 C: 13, C: 6, PES 180 C: 40, C: 24, Product Base Viscosity (Brookfield bei 10 rpm in mpa s) at 120 C Viscosity (Brookfield bei 10 Upm in mpa s) at 140 C Density (g/cm 3 ) Processing temperature ( C) PUR 28,000 17, PUR 11,000 6, PUR hotmelts PUR 48,000 23, PUR 25,000 16, PUR 10,000 5, Product Base Viscosity (Brookfield RVT) at 20 C Density (g/cm 3 ) ph value Dispersions Special dispersion Special dispersion 2, ,

15 Open time (determined on a 2mm bead on phenolic resin filter paper) at an application temperature of: Remarks Applications 210 C: 28 s Pleat bonding and pleat fixation of HEPA and ULPA filters for vacuum cleaners 160 C: 16 s Bacteriostatic and fungistatic Pleat bonding and pleat fixation of HEPA and ULPA filters 200 C: 20 s Low fogging grade Production of cabin filters; edge banding, pleat bonding and pleat fixation 200 C: 20 s Low fogging grade Edge banding and pleat fixation of cabin filters 160 C: 22 s Low fogging grade Production of passenger compartment filters; edge banding, pleat bonding and pleat fixation 210 C: 28 s Engine oil and diesel fuel resistant; processing via extruders Filter paper bonding in automobile filter production; pleat bonding and pleat fixation 210 C: 30 s Processable in melters Open time (determined on a 2mm bead on phenolic resin filter paper) with an application temperature of 140 C: Remarks Filter paper bonding in automobile filter production; pleat bonding and pleat fixation Applications 10 s Compliant with food regulations EU 10/2011, and FDA 21 CFR and Bonding filter pleats; pleat fixation and bonding banderoles 30 s Lowing fogging grade; very good metal adhesion Longitudinal seam bonding of fuel and diesel filters; edge banding and bonding banderoles 30 s Lowing fogging grade; very good plastic adhesion Edge banding and bonding banderoles in cabin filters 3 s Engine oil and diesel fuel resistant, very short open time; especially for temperature-sensitive media Filter paper bonding in automobile filter production; pleat bonding and pleat fixation 80 s Compliant with EU 10/2011 food regulations Bonding pleats (filter tips) and banderoles of industrial dust removal filters (Compact Filter Elements, CFE) Applications Pleat bonding and pleat fixation of HEPA and ULPA filters, fiber binding agents for filter mats Pleat bonding and pleat fixation of HEPA and ULPA filters, fiber binding agents for filter mats 15

16 KLEIBERIT Adhesives worldwide KLEIBERIT Adhesives (Head Office) KLEBCHEMIE M. G. Becker GmbH & Co. KG Weingarten/Germany KLEIBERIT Adhesives UK Coalville, Leicestershire, UK KLEIBERIT Chimie S.a.r.l. Reichstett, France KLEIBERIT Adhesives USA Inc. Waxhaw, North Carolina, USA KLEIBERIT Adhesives of Canada Inc. Toronto, Ontario, Canada KLEIBERIT AUSTRALIA Pty Ltd. Sydney, Australia KLEIBERIT Russia Moscow, Russia KLEIBERIT Adhesives Japan Osaka, Japan KLEIBERIT Adhesives Beijing Co., Ltd. Bejing, China KLEIBERIT Adhesives Asia Pte. Ltd. Singapore, Singapore KLEIBERIT Adhesives India Private Ltd. Bangalore, India KLEIBERIT Kimya San. ve Tic. A.Ş. Istanbul, Turkey KLEIBERIT Bel Minsk, Belarus KLEIBERIT-UKRAINE LLC. Kiev, Ukraine KLEIBERIT do Brasil Comércio de Adesivos e Vernizes Ltda. Curitiba, Brasil KLEIBERIT Adhesives México S.A. de C.V. Mexico City, Mexico filter.kleiberit.com KLEBCHEMIE M. G. Becker GmbH & Co. KG Max-Becker-Str Weingarten/GERMANY Phone: Fax: info@kleiberit.com Copyright by KLEIBERIT Brandname of KLEBCHEMIE GmbH & Co. KG 09/2018