voestalpine automotive Components Linz
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1 voestalpine automotive Components Linz Tailored Solutions for the Automotive Industry
2 Agenda Company overview Plant expansion Examples of TWB Applications 2 7/3/2017 Maserati Alfa Romea 29/06/17
3 Agenda Company overview Plant expansion Examples of TWB Applications 3 7/3/2017 Maserati Alfa Romea 29/06/17
4 Company History in time lapse Establishment 1997 as voestalpine Europlatinen, first sales 1998 Rapid growth, 2005 for the first time > 100 mil. revenue Key data until end of FY2015/16 accruing: Revenue 1,644 bil. Investment total over 65 mil.. 4 7/3/2017 Maserati Alfa Romea 29/06/17
5 Biggest TWB location worldwide! 5 7/3/2017 Maserati Alfa Romea 29/06/17
6 Located in the Heart of Europe Ford Daimler VW Group BMW Renault PSA GM Porsche FIAT Asian OEM s (Honda, Kia, Hyundai, Toyota, Nissan) voestalpine Automotive Components Linz 6 7/3/2017 Maserati Alfa Romea 29/06/17
7 Process- and Production capacity Complete supplier of TWBs for all hot forming processes: Established Know-how for welding of phs-twbs since 2006 unique process for the production of AlSi-TWBs SOP 06/2017 Available capacity: Extension of blanking capacity to > 50 Mio blanks p.y. Extension of welding capacity to > 25 Mio TWB s in 2018 p.y. in implementation Aluminium Engagement: Aluminum blanks Aluminum-TWBs (atb) plant 2 plant 1 fully developed process 7 7/3/2017 Maserati Alfa Romea 29/06/17
8 Turnover Mio. EUR / / / / / / / / /21 8 7/3/2017 Maserati Alfa Romea 29/06/17
9 workforce / / / / / /16 blue-collar-workers white-collar workers 9 7/3/2017 Maserati Alfa Romea 29/06/17
10 Key Data FY 2015/16 Revenue: 116 mil. Business: 100 % automotive industry Customer structure: 60 % OEM, 40 % Tier1 Main OEM: BMW, Daimler, VW Group, Opel, Peugeot, Toyota Export quantity: ca. 97 % Markets: predominantly EU, growing sales South Africa, Russia, Brazil, Turkey, Mexico Employees: 227 (+15 % to py) Production figures: 34 mil. blanks (+ 31 % to py) 19 mil. welding operations (+31 % to py ) 10 7/3/2017 Maserati Alfa Romea 29/06/17
11 What is a tailored blank? Sheets with different thicknesses, materials and coatings, which are cut in shape and welded together with a laser. It is possible to weld linear as well as non linear (curves, chevron, T-seam). Advantages: Weight reduction Increased crash behavior Function optimized components Reduction of parts Reduced engineered scrap through optimized nesting Cost reduction 11 7/3/2017 Maserati Alfa Romea 29/06/17
12 Weld seam geometries linear linear T-seam chevron non-linear 12 7/3/2017 Maserati Alfa Romea 29/06/17
13 Capacities Blanking 3 blanking lines capacity approx tons/year approx. 55 million blanks Laser welding 14 laser welding lines approx. 25 million welding operations approx. 20 million laser welded blanks 13 7/3/2017 Maserati Alfa Romea 29/06/17
14 Product Range and References BMW Daimler FCA Ford GM PSA Toyota Volkswagen- Gruppe 14 doors inner 7/3/2017 Maserati Alfa Romea 29/06/17 laser welded blanks phs-ultraform longitudinal rails, reinforcement A-, B-, C- pillar other applications
15 Agenda Company overview Plant expansion Trends in TWB application 15 7/3/2017 Maserati Alfa Romea 29/06/17
16 Plant 1 Built up Area: m² Blanking Lines: 2 Welding Lines: 12 Blanking Lines Welding Lines Warehouse, Loading Zone Pre-/Post Cutting, Quality Control Administration 16 7/3/2017 Maserati Alfa Romea 29/06/17
17 Plant 2 Built up Area: 8.700m² Blanking Lines: 1 Welding Lines: 2 Blanking Line Welding Lines Warehouse, Loading Zone Quality Control Administration 17 7/3/2017 Maserati Alfa Romea 29/06/17
18 Planed Capacity expansion Existing Capacity Blanking > 55 Mio blanks per year Welding > 25 Mio TWBs per year Expansion till 2020 Additionally 2 welding lines > Mio TWBs per year Line no. 15 already ordered 2018 Line no. 16 in evaluation 18 7/3/2017 Maserati Alfa Romea 29/06/17
19 Plant expansion Built up Area: m² Blanking Lines: 1 Welding Lines: 4 Existing Area Logistiques New Welding area Loading zone 19 7/3/2017 Maserati Alfa Romea 29/06/17
20 Quality
21 House of Quality 21 7/3/2017 Maserati Alfa Romea 29/06/17
22 Inline quality control on highest standard SOUVIS 3 SOUVIS 2 SOULAS Monobloc Laser beam SOUVIS 1 SOUKA /SEEM 22 7/3/2017 Maserati Alfa Romea 29/06/17
23 Certification Certified ISO TS ISO 9001 ISO EMAS II 23 7/3/2017 Maserati Alfa Romea 29/06/17
24 Agenda Company overview Plant expansion Examples of TWB Applications 24 7/3/2017 Maserati Alfa Romea 29/06/17
25 TWB and his stamped parts Maserati and Alfa Romeo 29/06/17
26 TWB and his stamped parts Maserati and Alfa Romeo 29/06/17
27 TWB and his stamped parts Maserati and Alfa Romeo 29/06/17
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Countries December 18/17 % Chg LITHUANIA +24,8 CROATIA +16,1 NETHERLANDS +15,3 ROMANIA +12,3 ITALY +2,0 GREECE -1,1 SPAIN -3,5 PORTUGAL -5,3 CYPRUS -5,3 POLAND -5,5 UNITED KINGDOM -5,5 GERMANY -6,7 LUXEMBOURG
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Countries September 18/17 % Chg BULGARIA +8,5 CROATIA +3,3 SLOVENIA -7,3 HUNGARY -7,4 LITHUANIA -8,3 CYPRUS -9,9 LATVIA -11,0 FRANCE -12,8 PORTUGAL -14,0 DENMARK -16,0 NETHERLANDS -16,7 SWITZERLAND -16,8
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Countries April 17/16 % Chg CROATIA +29,6 1 PORTUGAL +17,8 2 POLAND +14,4 BULGARIA +14,1 LITHUANIA +10,7 SLOVENIA +9,7 HUNGARY +7,7 ROMANIA +7,5 NETHERLANDS +6,3 ESTONIA +4,3 SPAIN +1,1 SLOVAKIA -0,1 CZECH
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Countries June 17/16 % Chg ROMANIA +47,0 1 CYPRUS +46,0 2 LITHUANIA +40,6 ESTONIA +33,7 BULGARIA +31,4 SLOVENIA +16,4 SLOVAKIA +14,5 GREECE +14,4 ITALY +12,9 HUNGARY +11,6 ICELAND +10,2 CROATIA +8,8 POLAND
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Countries PORTUGAL +33,1 GREECE +21,6 ICELAND +21,3 CZECH REPUBLIC +17,6 SPAIN +14,0 SLOVENIA +13,7 POLAND +11,0 ITALY +10,8 BULGARIA +10,7 IRELAND +10,3 LITHUANIA +9,6 CYPRUS +7,4 SWEDEN +6,5 SWITZERLAND
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Countries 19/18 % Chg LITHUANIA +49,0 ROMANIA +18,8 HUNGARY +9,2 PORTUGAL +8,3 DENMARK +7,0 GREECE +3,7 LATVIA +0,7 POLAND -0,3 FRANCE -1,1 GERMANY -1,4 UNITED KINGDOM -1,6 NORWAY -2,2 LUXEMBOURG -3,4
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