RMI QUICK-RELEASE COUPLINGS
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1 ONNETORS THE ONNETION SOLUTION RMI QUIK-RELEASE OUPLINGS TEMPERATURE ONTROL SINGLE OR DOULE SHUT-OFF 6 MODELS Nominal bore: 06, 09, 12, 16, 20 and 25 mm For easy and quick connection of your hot and cold water circuits, water glycol circuits or heat transfer fluids. Excellent flow/size ratio Minimum pressure drop Safe and quick locking Reliable and robust construction Easy mould handling and storage APPLIATIONS Plastic injection moulding: mould temperature control lines on: - thermoplastic injection moulding, - die casting equipment. General industrial: - water cooling circuits on welding machines and many other machine applications, - cleaning and washing water on machine tools.
2 RMI QUIK-RELEASE OUPLINGS A WIDE RANGE The RMI range includes 6 nominal bores from 6 to 25 mm to cover all of your applications. The new RMI 20 and RMI 25 couplings offer an even larger flow diameter, to meet your application needs. MINIMUM PRESSURE DROP Shut-off valve design provides an optimum flow with minimum pressure drop. NEW POSSIILITIES FOR LEAK FREE ONNETIONS KES sealing kit, 60 degrees sealing cone, various seal options available: Fluorocarbon, Ethylene-Propylene, Nitrile. AN EXELLENT FLOW /SIZE RATIO With an excellent flow/size ratio, RMI couplings offer an extremely compact design for optimal flow. SAFETY Plugs can be recessed for easy mould handling and storage without any risk of damage. SAFE AND QUIK LOKING Depending on size, 6, 8, 10 or 12 balls provide safe and reliable locking. onnection and disconnection is easy and quick with a long, knurled, pull-back sleeve for easier handling. 2
3 LEAK TIGHT DURING ONNETION On the biggest diameters (RMI 20 and 25), the long profile of the plug ensures an even more leak-free connection. RELIALE AND ROUST ONSTRUTION Designed in brass, stainless steel (coupling release sleeve) and hardened chromium steel ( only), RMI couplings are reliable and robust. IMMEDIATE VISUAL IDENTIFIATION OF THE IRUITS A red (KR) or a blue (K) coloured collar, on the 20 and 25 mm diameters, allows a quick and easy identification of your hot or cold water circuits. 3
4 TEHNIAL FEATURES to ONSTRUTION Main parts in brass oupling release sleeve in stainless-steel plug body in hardened chromium steel Spring and locking balls in stainless steel,, : 6 locking balls : 8 locking balls Seals: Fluorocarbon (FPM) as standard execution (JV code) Ethylene-Propylene (EPDM) (JE code) or Nitrile (NR) (without code) as an option ONDITIONS OF USE Fluorocarbon (FPM) seals: JV code Working temperature: +15 to +200 Working pressure: 10 bar Working temperature: +15 to +150 Working pressure: 16 bar Ethylene - Propylene (EPDM) seals: JE code Working temperature: -20 to +150 Working pressure: 16 bar Nitrile (NR) seals: without code Working temperature: -15 to +100 Working pressure: 16 bar For other pressures and fluids: call us. Note: never use EPDM (JE) seals with fluids of mineral origin (oil, fat etc ). Working pressure* (bar) 16 Nominal diameter (mm) 6 ross section (mm 2 ) Single or double shut-off valving In case of connection for rubber hose and installation with ear or worm drive clamps, refer to the flexible hose technical data (pressure and temperature), leaflet N 210. * See conditions of use according to temperature and type of seals. Pressure drop (bar) Hydraulic flow charts flow capacity/pressure drop Test conditions: Aviation oil INVAROL FJ 13 (H515) at 40 Density at 40 : 833 kg/m 3 Kinematic viscosity at 40 : 13.4 cst Flow direction: socket plug Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve 4
5 Working pressure* (bar) 16 Nominal diameter (mm) 9 ross section (mm 2 ) Single or double shut-off valving Working pressure* (bar) 16 Nominal diameter (mm) 12 ross section (mm 2 ) 113 Single or double shut-off valving Working pressure* (bar) 16 Nominal diameter (mm) 16 ross section (mm 2 ) 201 Single or double shut-off valving * See conditions of use according to temperature and type of seals. Pressure drop (bar) Pressure drop (bar) Pressure drop (bar) Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve 5
6 TEHNIAL FEATURES RMI 20 and 25 ONSTRUTION Main parts in brass oupling release sleeve in stainless-steel Plug body in stainless-steel Spring and locking balls in 18/8 stainless steel RMI 20: 10 locking balls RMI 25: 12 locking balls Seals: Fluorocarbon (FPM) as standard execution (JV code) Ethylene-Propylene (EPDM) (JE code) and Nitrile (without code) as an option Leak tight during connection Identification of the cold and hot water circuits by red or blue collars: red collar: add the /KR code to the socket and self-sealing plug part-numbers blue collar: add the /K code to the socket and self-sealing plug part-numbers ONDITIONS OF USE Fluorocarbon (FPM) seals: JV code Working temperature: - 10 to +200 Ethylene - Propylene (EPDM) seals: JE code Working temperature: -20 to +150 Nitrile (NR) seals: without code Working temperature: -15 to +100 For other pressures and fluids: call us. Note: never use EPDM (JE) seals with fluids of mineral origin (oil, fat etc ). In case of connection for rubber hose and installation with ear or worm drive clamps, refer to the flexible hose technical data (pressure and temperature), leaflet N
7 RMI 20 RMI 25 Working pressure* (bar) 16 Nominal diameter (mm) 20 ross section (mm 2 ) 314 Single or double shut-off valving Working pressure* (bar) 16 Nominal diameter (mm) 25 ross section (mm 2 ) 491 Single or double shut-off valving * See conditions of use according to temperature and type of seals. Hydraulic flow charts flow capacity/ pressure drop Test conditions: Aviation oil INVAROL FJ 13 (H515) at 40 Density at 40 : 833 kg/m 3 Kinematic viscosity at 40 : 13.4 cst Flow direction: socket plug Pressure drop (bar) Pressure drop (bar) Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve Flow capacity (l/min) 1: Single shut-off valve 2: Double shut-off valve 7
8 PART-NUMERS DESIGNATIONS MODELS Ø DIMENSIONS (mm) D PART- NUMERS 1. Socket with shut-off valve for rubber hoses /JV.1812/JV Ø /JV /JV Ø = hose ins. diameter 2. Socket 90 with shut-off valve for rubber hoses /JV/RE.1810/JV/RE.1812/JV/RE Ø D Ø = hose ins. diameter 3. Socket 135 with shut-off valve for rubber hoses /JV/RO D Ø Ø = hose ins. diameter DESIGNATIONS MODELS THREAD DIMENSIONS (mm) D PART- NUMERS 4. Socket with shut-off valve, female thread G 1/ NPT 1/ /JV.1201/JV G 3/ NPT 3/ G 1/ NPT 1/ /JV.1202/JV.1103/JV.1203/JV G 3/ NPT 3/ /JV.1204/JV RMI 20 RMI 25 G 3/ G NPT G NPT 1 1/ RMI /EA/JV RMI /EA/JV RMI /EA/JV RMI /EA/JV RMI /EA/JV 8 Other seals available on all models: - Nitrile seals (NR) : cancel "/JV" in the above part-numbers. - Ethylene-Propylene (EPDM) : replace "/JV" with "/JE" in the above part-numbers".
9 PART-NUMERS DESIGNATIONS MODELS THREAD DIMENSIONS (mm) D PART- NUMERS 5. Socket 90 with shut-off valve, female thread G 1/ NPT 1/ G 3/ NPT 3/ /JV/RE.1201/JV/RE.1102/JV/RE.1202/JV/RE D G 1/ NPT 1/ /JV/RE.1203/JV/RE 6. Socket 135 with shut-off valve, female thread G 1/ /JV/RO RMI 20 RMI Socket 90 with shut-off valve parallel SP male thread with 60 cone D D 7. Socket with shut-off valve parallel SP male thread with 60 cone G 1/ G 3/ /JV.1152/JV G 1/ G 3/ /JV.1154/JV G G 1 1/ RMI /EA/JV RMI /EA/JV 8. Socket with shut-off valve NPT male thread RMI 25 NPT 1 1/ RMI /EA/JV G 1/ G 3/ /RE/JV.1152/RE/JV G 1/ /RE/JV 60 Other seals available on all models: - Nitrile seals (NR) : cancel "/JV" in the above part-numbers. - Ethylene-Propylene (EPDM) : replace "/JV" with "/JE" in the above part-numbers". 9
10 PART-NUMERS DESIGNATIONS MODELS Ø or THREAD DIMENSIONS (mm) Ø D PART- NUMERS 1. Straight-through plug taper male thread R 1/ NPT 1/ R 1/ ØD NPT 1/ R 1/ NPT 1/ R 3/ NPT 3/ R 3/ NPT 3/ R 1/ NPT 1/ R 3/ parallel male thread G 1/ G 3/ Straight-through plug, female thread G 1/ NPT 1/ Assembly with 2 parts Assembly with 2 parts G 3/ NPT 3/ G 1/ NPT 1/ G 3/ NPT 3/ RMI 20 G RMI /EA RMI 25 G RMI /EA 3. Straight-through plug for rubber hoses Ø Ø = hose ins. diameter 10 Other seals available on all models: - Nitrile seals (NR) : cancel "/JV" in the above part-numbers. - Ethylene-Propylene (EPDM) : replace "/JV" with "/JE" in the above part-numbers".
11 PART-NUMERS DESIGNATIONS 4. Self-sealing plug parallel SP male thread with 60 cone and integrated sealing MODELS THREAD DIMENSIONS (mm) Ø D G 1/ G 1/ G 1/ G 3/ PART- NUMERS.7150/JV.7151/JV.7151/JV.7152/JV 60 G 3/ G 1/ /JV.7153/JV G 3/ /JV RMI 20 G RMI /EA/JV 60 RMI 25 G 1 1/ RMI /EA/JV 5. Self-sealing plug parallel SP male thread G 1/ G 3/ G /JV.7154/JV.7155/JV 6. Self-sealing plug NPT male thread NPT 1/ NPT 1/ /JV.7251/JV NPT 1/ NPT 3/ /JV.7252/JV NPT 3/ NPT 1/ NPT 3/ /JV.7253/JV.7254/JV RMI 25 NPT 1 1/ RMI /EA/JV 7. Self-sealing plug female thread NPT 1/ G 1/ /JV.7101/JV NPT 1/ G 3/ NPT 1/ G 3/ NPT 3/ /JV.7102/JV.7203/JV.7104/JV.7204/JV RMI 20 G 3/ G RMI /EA/JV RMI /EA/JV RMI 25 NPT G NPT 1 1/ RMI /EA/JV RMI /EA/JV RMI /EA/JV ONNETING SIZE X X: onnecting size RMI RMI Other seals available on all models: - Nitrile seals (NR) : cancel "/JV" in the above part-numbers. - Ethylene-Propylene (EPDM) : replace "/JV" with "/JE" in the above part-numbers". 11
12 DIMENSIONS FOR REESSED INSTALLATION DESIGNATIONS MODELS Required Tapping Dimensions for recessed installation (mm) A Ø L (hexagon) PART- NUMERS 1. Installation of fully recessed straight-through plugs, taper male thread Ø G 1/ Ø 10 5 NPT 1/ Ø 11 5 G 1/ Ø 14 5 NPT 1/ Ø G 1/ Ø A L NPT 1/ Ø 14 8 G 3/ Ø 17 8 NPT 3/ Ø 17 8 G 3/ Ø Tapping 2. Installation of fully recessed self-sealing plugs, parallel SP male thread Ø G 1/ G 1/ G 1/ G 3/ /JV.7151/JV.7151/JV.7152/JV A G 3/ G 1/ G 3/ /JV.7153/JV.7154/JV L Tapping 3. Installation of fully recessed self-sealing plugs, NPT male thread Ø NPT 1/ NPT 1/ NPT 1/ NPT 3/ NPT 3/ NPT 1/ /JV.7251/JV.7251/JV.7252/JV.7252/JV.7253/JV A NPT 3/ /JV L Ø A Tapping L NPT 3/ G 1/ NPT 1/ G 3/ Tapping 12 Other seals available on all models: - Nitrile seals (NR) : cancel "/JV" in the above part-numbers. - Ethylene-Propylene (EPDM) : replace "/JV" with "/JE" in the above part-numbers".
13 PART-NUMERS DESIGNATIONS MODELS A Ø PART- NUMERS 1. Protective dust cap for plugs A DESIGNATIONS 1. olour collar for immediate identification of circuits MODELS RMI 20 RMI 25 PART- NUMERS RED OLLAR LUE OLLAR R R R R
14 STÄULI MULTI-OUPLINGS For the centralised connection of mould temperature control circuits on injection moulding presses, STÄULI supplies standard multi-couplings (RMI 206, RMI 209, RMI 212, RMI 216) based on RMI mono-coupling technology. Within compact overall dimensions, these multi-coupling plates incorporate: 6 couplings (3 circuits) 10 couplings (5 circuits) 12 couplings (6 circuits) 20 couplings (10 circuits) with nominal bores Ø of 6, 9, 12, or 16 mm. 14
15 To equip your cooling circuits, STÄULI can offer to you a complete selection of flexible hoses specially dedicated to your application: ALOREL-E rubber flexible hose for cold or hot water ALOREL-S rubber flexible hose for hot oil circuits ALORLOK NR / PV self-locking flexible hose for water circuits You will find all detailed technical data concerning this range in our specific leaflet: STÄULI HOSES FOR ALL FLUIDS (N 210) We reserve the right to modify product specifications without prior notice. 15
16 D e Sales coordination Stäubli subsidiaries Distributors ONNET WITH STÄULI ALL OVER THE WORLD UNITED KINGDOM STÄULI (UK) Ltd Lodge Park, Hortonwood 30, TELFORD Shropshire TF1 7ET Tel.: ++44 (0) Fax: ++44 (0) connectors.uk@staubli.com NORTH AMERIA (USA, anada, Mexico) STÄULI ORPORATION P.O. ox DUNAN S Tel.: / Fax : / Toll free Number: 800/ connectors.usa@staubli.com ELGIUM STÄULI ENELUX 8501 ISSEGEM - Tel.: ++32 (0) connectors.be@staubli.com RAZIL STÄULI OMÉRIO, IMPORTAÇÃO, EXPORTAÇÃO E REPRESENTAÇÕES LTDA SÃO PAULO-SP Tel.: ++55 (0) connectors.br@staubli.com HINA STÄULI (HANGZHOU) MEHATRONI O. LTD. Hangzhou Economic & Technological HANGZHOU Tel.: connectors.cn@staubli.com ZEH REPULI, SLOVAKIA, HUNGARY STÄULI Systems s.r.o PARDUIE Tel.: connectors.cz@staubli.com FRANE STÄULI RAORD FRANE MASSY edex - Tel.: ++33 (0) srf@staubli.com GERMANY, AUSTRIA STÄULI Tec-Systems GmbH AYREUTH - Tel.: ++49 (0) 921/ connectors.de@staubli.com ITALY STÄULI ITALIA S.p.A ARATE RIANZA - Tel.: ++39 (0) 362/ connectors.it@staubli.com JAPAN STÄULI KK OSAKA Tel.: connectors.stkk@staubli.com POLAND STÄULI Lodz Sp. z o.o LODZ Tel.: PORTUGAL STÄULI PORTUGAL REPRESENTAÇÕES LDA MILHEIROS - MAIA Tel.: /50 SINGAPORE Multi-ontact SEA Pte Ltd - STÄULI SINGAPORE Tel.: ++65 / SPAIN STÄULI ESPAÑOLA SAADELL (arcelona) Tel.: connectors.es@staubli.com SWITZERLAND STÄULI A.G HORGEN/ZURIH Tel.: ++41 (0) 43/ sales.couplings@staubli.com TAIWAN STÄULI (HK) LTD TW TAPEI Tel.: taiwan@staubli.com TURKEY STÄULI SANAYI MAKINE VE AKSESUARLARI TIARET LTD. STI IKITELLI ISTANUL Tel.: / connectors.tr@staubli.com 06/03/2007 INTERNATIONAL SALES OORDINATION STÄULI FAVERGES -.P F FAVERGES - Tel.: ++33 (0) Fax: ++33 (0) Internet: connectors.sales@staubli.com is a registered trademark of STÄULI INTERNATIONAL AG
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