Product Overview INCH
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1 INCH Product Overview
2 CERTIFIED Technology Made in Italy Since 1955 the Varvel Group has been making gearboxes and variators for light industry applications. Reliable partner in power transmission equipment offers also customized solutions always according to a socially responsible company values. Modularity and flexibility lead Varvel products by a unique kit form, common to all gearbox series. This feature allows distributors an easier job to set up required products in few minutes. EN UNI EN ISO 9001:2008 UNI EN ISO 101:2004 BS OHSAS 18001:2007 EC DIRECTIVE 2014/34/EU (ATEX) MANAGEMENT SYSTEM
3 VARVEL PRODUCTS Gearbox Series Worm Bevel helical Parallel shaft Helical Planetary Variator Series Dry friction Planetary Accessories Flexible couplings Torque limiters Input modules CONTENTS Gearbox Series Modular system Flexible coupling... 4 RS Worm gearbox... 5 RT Worm gearbox... 6 RO-RV Bevel helical gearbox (three stage)... 7 RO2 Bevel helical gearbox (two stage)... 8 RN Parallel shaft gearbox... 9 RD In-line helical gearbox (two and three stage) RG Planetary gearbox RP Helical gearbox for farming systems (single stage)... 12
4 Modular system - 2 -
5 Modular system - 3 -
6 Flexible coupling Motor-side coupling hub Material: Aluminium die cast (G3, G5, G6) Steel (GS3, GS5, GS6, GS8) Dynamic balancing Fitting: Clamp (G3, G5, G6) Key (GS3, GS5, GS6, GS8) Spider Material: Polyarylamide Thermoplastic Elastomer External tooth connection Hardness 90 Shore D Temperature range -22/+275 F (-30/+135 C) Gearbox-side coupling hub Material: steel One-piece machined with input shaft Two bearing setting Not altered gearbox casing dimensions Flexible coupling system Modular input flange system - Material: Aluminium up to NEMA TC180 & IEC112 Cast iron from NEMA TC200 & IEC132 - Flanges according to NEMA C & TC, IEC 72 / DIN42948 Square shape for brushless and DC motor mount Advantages of unique integrated elastomer jaw coupling - One gearbox for multiple motor frame sizes and convertible into NEMA, IEC, Brushless, DC motor input with specific adapter/coupling kits and modular input flange system - Greater flexibility and increased stock rotation - Elimination of fretting corrosion common to quill mount - Elimination of key/keyway wear in dynamic applications - Zero backlash on motor-to-reducer connection - Reduction of efficiency losses due to motor mounting misalignment - High torsional rigidity - High vibration damping Flexible coupling program Size D1 inch D2 inch ID inch D2 mm ID mm G KG3.N42 KG3.N48 KG3.N KG3.009 KG3.011 KG3.014 G KG5.N56 KG5.N1 11 to 24 KG5.011 KG5.024 G KG6.N56 KG6.N1 KG6.N to 28 KG KG6.028 GS8 * KG8.N56 KG8.N1 KG8.N180 KG8.N to 48 KG KG8.048 Size Motor RS RT RD RN RO RO2 RV G3 NEMA / IEC 28, 28, G5 NEMA / IEC 50, 60 50, 60 02, 12, 13, 23 12, G6 NEMA / IEC 70, 85, , 85, , 32, 33, 42, 43 22, 23, 32, 33, 42, 43 23, 33, 43 12, 22, 32 23, 33, 43 GS8 * NEMA / IEC , 53, 62, 63 52, 53, 62, 63 53, , 63 * - Steel only - 4 -
7 RS Worm Worm gearbox - Series RS Power range: 0.1 to.1 HP Motor adapters: NEMA 42C to 210TC Ratio range: 5:1 to 100:1 single stage 25:1 to 800:1 helical worm 420:1 to 10000:1 two stages Torque range: 177 to in-lb Mounting positions: foot, flange and shaft mounted Available versions: single stage, helical worm and two stage Size A1 B1 D D mm F1 H I RS - Input power [HP] 1800 rpm RS - Output torque [in-lb] ,8 2,4 4,3 6,6 9,2 14,7 20,1 30,6,
8 RT Worm Worm gearbox - Series RT Power range: 0.1 to 20.1 HP Motor adapters: NEMA 42C to 180TC Ratio range: 5:1 to 100:1 single stage 25:1 to 800:1 helical worm 420:1 to 10000:1 two stages Torque range: 177 to 6196 in-lb Mounting positions: foot, flange and shaft mounted Available versions: single stage, helical worm and two stage Size A1 B1 D D mm F1 H I RT - Input power [HP] 1800 rpm RT - Output torque [in-lb] 28 0, , , , , , ,
9 RO-RV Bevel helical Bevel helical gearboxes - Series RO-RV Power range: 0.1 to 64.9 HP Motor adapters: NEMA 56C to 210TC Ratio range: 6.3:1 to 315:1 three stages Torque range: 1593 to in-lb Mounting positions: foot, flange and shaft-mounted Available versions: three stage, in-line (RO) and right angle (RV) Size A1 B1 D D mm F1 H H1 RO, RV RO, RV RO, RV RO, RV RO, RV RO, RV RO-RV - Input power [HP] 1800 rpm RO-RV - Output torque [in-lb] 1 4, , , , , , Warning: The needed power to be checked on the unit max. thermal power
10 RO2 Bevel helical Bevel helical gearbox - Series RO2 Power range: 0.1 to 19.3 HP Motor adapters: NEMA 56C to 180TC Ratio range: 5.0:1 to 54.7:1 two stages Torque range: 1062 to 4868 in-lb Mounting positions: foot, flange and shaft mount Available versions: two stage, in-line, one piece casing Size A1 A2 B1 D D mm F1 H RO RO RO RO RO_2 - Input power [HP] 1800 rpm RO_2 - Output torque [in-lb] Warning: The needed power to be checked on the unit max. thermal power
11 RN Parallel shaft Parallel shaft gearbox - Series RN Power range: 0.1 to 96.8 HP Motor adapters: NEMA 56C to 250TC Ratio range: 6.3:1 to 63:1 two stages :1 to 710:1 three stages Torque range: 1593 to in-lb Mounting positions: foot, flange and shaft mount Available versions: two and three stage Size A1 B1 D D mm F1 H H1 RN12, RN22, RN32, RN42, RN52, RN62, RN - Input power [HP] 1800 rpm RN - Output torque [in-lb] 1 4, , , , , , Warning: The needed power to be checked on the unit max. thermal power
12 RD In-line helical In-line helical gearbox - Series RD Power range: 0.1 to HP Motor adapters: NEMA 42C to 210TC Ratio range: 2.25:1 to 63:1 two stages :1 to 630:1 three stages Torque range: 487 to in-lb Mounting positions: foot, flange Available versions: two and three stages Size U x V inch U x V mm BA D E EB F RD02, x1.38 RD12, x1.57 RD22, x1.97 RD32, x 2.36 RD42, x x x 20 x 25 x x x x x x 70 x RND, x x 3.94 x x RND, x x x x RD - Input power [HP] 1800 rpm RD - Output torque [in-lb] ,9 4,3 8,5 18,0 30,3 63,0 125, Warning: The needed power to be checked on the unit max. thermal power
13 RG Planetary Planetary gearbox - Series RG Ratio range: 3:1 to 10:1 single stage 12:1 to 100:1 two stages Motor adapters: square shape Torque range: 53 to 975 in-lb nominal (S1 operation) 105 to 1950 in-lb max. acceleration (S5 operation) 230 to 4250 in-lb emergency (1000 times in gearbox lifetime) Mounting position: flange Available versions: single and two stages Size U x V mm AJ in AK in BD in H mm RG05 12 x M4 RG07 16 x M5 RG09 22 x M8 RG12 32 x M8 RG - Acceleration torque [in-lb] 1800 rpm RG - ISO torque [in-lb]
14 RP Helical for farming systems Helical gearbox for farming systems - Series RP Power range: 0.33 to 2.4 HP Motor adapters: NEMA 56C, 1TC and IEC71, 80, 90 Ratio range: 2.52:1 to 7.91:1 single stage Torque range: 265 to 327 in-lb Mounting positions: flange Available versions: square (5.00 and 3.94 BC) and round output flanges (IEC frames) RP - Input power [HP] 1800 rpm RP - Output torque [in-lb] 1800 rpm FRP-G 90 SQ FRP-G 90 SQ/1 with spigot without spigot FRP-G 90 B5 FRP-G 90 B5/1 with spigot without spigot D-PRO ed rev00 US
15 ARGENTINA AUSTRALIA AUSTRIA BELARUS BELGIUM BRAZIL BULGARIA CANADA CHILE CHINA COLOMBIA COSTA RICA CROATIA CYPRUS CZECH REPUBLIC DENMARK ECUADOR EGYPT ESTONIA FINLAND FRANCE GERMANY GREECE HOLLAND HONG KONG HUNGARY ICELAND INDIA Branch INDONESIA IRAN IRELAND ISRAEL ITALY Headquarters KENYA KOREA (SOUTH) LEBANON LIBYA LITHUANIA MALAYSIA MAURITIUS MEXICO MOROCCO NEW ZEALAND NORWAY PAKISTAN PARAGUAY PERU POLAND PORTUGAL ROMANIA RUSSIA SAUDI ARABIA SERBIA SINGAPORE SLOVAKIA SLOVENIA SOUTH AFRICA SPAIN SWEDEN SWITZERLAND TAIWAN THAILAND TUNISIA TURKEY UKRAINE UNITED ARAB EMIRATES UNITED KINGDOM URUGUAY USA Branch VIETNAM India Branch: MGM-VARVEL Power Transmission Pvt Ltd Warehouse N. G3 and G4 Ground Floor Indus Valley s Logistic Park Unit 3 Mel Ayanambakkam Vellala Street Chennai Tamil Nadu, INDIA info@mgmvarvelindia.com Headquarters: VARVEL SpA Via 2 Agosto 1980, 9 Loc. Crespellano 053 Valsamoggia (BO) Italy % varvel@varvel.com
16 VARVEL USA LLC 2815 Colonnades Court Peachtree Corners, GA USA % info@varvelusa.com
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USA 157,432 15,562 464 173,458 523 318 67 908 Germany 195,159 5,913 520 201,592 595 97 22 714 France 125,701 4,389 277 130,367 522 150 11 683 Netherlands 140,899 12,253 796 153,948 250 330 48 628 Italy
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