CAF Motorsports. Clean-break fuel filling system for cars and motorcycles.

Transcription

1 CAF Motorsports Clean-break filling system for cars and motorcycles.

2 Safety, efficiency, no loss, CAF 20: the winning filling stop! Stäubli developed CAF 20 technology to satisfy your requirements for filling. On the vehicle There is a light and compact plug that fits perfectly into a motorcycle or car tank. On the supply side There is a connection combining safety and ergonomics. We can offer various models, all with the CAF 20 performance, to suit your needs, the type of vehicle and the external environment: Reling with direct connection to hoses Socket with direct connection to the hose for filling from a drum. Reling with bottle Filling bottles fitted with CAF 20 coupling: - 10 or 25 litres (2.64 or 6.60 gallons) - straight or tilted version - with plate fitted with two SPT 08 dry break plugs for spill and vapor free filling of the bottle (option). P A T E N T E D US PATENT AND RIES COUNT OTHER 3

3 Co-axial design Easy handling Compact and lightweight Clean-break Efficiency and safety, guarantees performance. Clean-break connection. The flush face technology provides perfect tightness on connection and disconnection: no loss for more cleanliness and safety. Safe. Automatic opening and closing of the valving system only in connected position. Materials selected to provide long term reliability. Save time at every stage. Ergonomic, connection and locking are made in complete safety by simply pushing the outer operating hand wheel. The co-axial design of the CAF 20 enables the filling and ing lines to be connected at the same time. Simply pull the inner operating hand wheel upwards to close the circuit automatically and disconnect the system in complete safety. Clean-break 4

4 Numerous possibilities, designed for perfect adaptation to all types of configuration Vehicle side For remote tanks For direct tanks Body Body Body Tank Tank Tank Tank Body mounted plug used with co-axial assembly Body mounted plug with collector 1 hose for line and 1 hose for line Body mounted plug used without hose or with a plunger hose Tank mounted plug Ideal for motorcycles and vertical filling Reling side Direct connection to hose Reling with bottle pump bottle reling line bottle ing line air bottle 10 or 25 L 5

5 Technical characteristics Working temperature ( F) 32 to 122 Connecting force to 0 Psi (lbf) 34 Flow examples for socket with straight bottle (with water) 10 liters (2.64 gallons): 6.60 gal/min 25 liters (6.60 gallons): 7.66 gal/min Max working pressure of hose version (Psi) (you must also take the max. working pressure of the tank into account.) Weight (lbs) socket for hose 3.86 socket with bottle 10 l 5.70 socket with bottle 25 l 8.93 tilted socket with bottle 10 l 6.59 tilted socket with bottle 25 l 9.82 plate with 2 plugs (option FC) 1.05 direct tank mounted plug 0.20 body mounted plug 0.39 collector 0.29 Shut-off 87 double Pressure drop psi ,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 Hydraulic flow chart of socket for hose v = 16 ft/s Cv = ,1 Socket, plug and plate Bottle Construction mainly aluminium polyethylene Flow gal US/min Test conditions: Socket CAF /JKV plug CAF /JV Fluid: water Seals The CAF 20 solutions are compatible with ethanol s socket JKV plug JV SPT plug JKV 6

6 Part-numbers Plugs Installation dimensions (in) Part numbers Body mounted plug Sized to withstand the connection and disconnection force. Ø2.874 min. Ø Ø Ø2.055 min. ±0.004 Ø2.033 min. ±0.001 M51 x 1.25* ± max. Ø0.43 Ø2.03 square 1.69 M24x1,25* R 4 max x ±0.008 ref. CAF /JV * (mm) Ø2.087 min. Body mounted plug (M24) with collector (M26) Ø x Ø0.138 ±0.004 Ø0.006 Ø2.24 Ø square 1.69 Ø 1.30 M26 x1,25* M24 x1,25* max. Section A-A CAUTION : POSITION OF HOLES Ø2.874 min. Ø2.185 ±0.008 ref. CAF /JV + ref. CAF /JV * (mm) max min. R 4 max. Sized to withstand the connection and disconnection force x 45 max. Direct tank mounted plug Ø2.874 min. Ø1.949 ±0.004 Ø connected position 2.83 Ø Ø1.929 min. ±0.001 M48 x 1* ± max. ref. CAF /JV Ø0.43 Ø R 4 max. Sized to withstand the connection and disconnection force x ±0.004 Tank cap: in case of plug dismanting * (mm) ref. CAF Fitting plug tool ref. CAF

7 Sockets Installation dimensions (in) Part numbers Socket with tilted bottle L l version (2.64 gallons) L1 = L2 = 8.70 Ø = 8.11 ref. CAF /JKV/RO 45 L2 Ø Ø2.76 Ø l version (6.60 gallons) L1 = L2 = Ø = ref. CAF /JKV/RO Socket with bottle L l version (2.64 gallons) L = Ø = 8.11 ref. CAF /JKV Ø Ø2.76 Ø l version (6.60 gallons) L = Ø = ref. CAF /JKV Option: plate with two SPT 08 plugs for the bottle clean filling. L = 1.81 add /FC at the end of the part-numbers. ø74 L All characteristics and part-numbers of SPT couplings in our documentation Z 413. Socket for hose G3/8 Hose for line: female G 3/4 Ø7.09 Ø2.76 G3/4 Hose for line: female G 3/8 ref. CAF /JKV 8.03 We reserve the right to modify product specifications without prior notice. 8

8 Brazil Tel.: +55 (0) Belgium Tel.: +32 (0) Portugal Tel.: /50 China Tel.: North America (USA, Canada, Mexico) Tel.: / Czech Republic, Slovakia, Hungary Tel.: France Tel.: +33 (0) Germany, Austria Tel.: +49 (0) 921/ Italy Tel.: +39 (0) 362/944.1 Poland Tel.: Russia Tel.: connectors.ru@staubli.com Spain Tel.: connectors.es@staubli.com Switzerland Tel.: +41 (0) 43/ connectors.ch@staubli.com United Kingdom Tel.: +44 (0) connectors.uk@staubli.com Hong Kong Tel.: connectors.hk@staubli.com Japan Tel.: connectors.stkk@staubli.com Singapore Tel.: +65 / connectors.sg@staubli.com Taiwan Tel.: connectors.tw@staubli.com Turkey Tel.: / connectors.tr@staubli.com Stäubli units Connectors distributors International sales coordination Stäubli Faverges - BP 70 - F Faverges Tel.: +33 (0) Fax: +33 (0) e mail: connectors.sales@staubli.com Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. Stäubli, 27/10/2009 Z us A - Crédit photos : semaphore-photo.com - Fotolia - Istockphoto - D8889