Hydraulic Power Units 108 Series

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1 Hydraulic Power Units 18 Series Catalogue HY17-131/UK March 3

2 Catalogue HY17-131/UK Content 18 Series Content Page 18 Series hydraulic power units... 3 Typical applications... 3 Ordering code... 4 Information on fluids and temperature... 5 Electric motor selection... 5 Pumps with: - AE or BE electric motor AM or BI electric motor HA or HD electric motor... 8 Applications with thermal relief valves... 9 Back pressure circuit applications... 1 Pump assembly installation dimensions Reservoir installation dimensions Conversion factors 1 kg.... lb 1 N....5 lbf 1 Nm lbf ft 1 bar psi 1 l...64 US gallon 1 cm cu in 1 mm in 1 kw hp 9 / 5 C F Parker Hannifin reserves the right to modify products without prior notice. Even though the brochure is revised and updated continuously, there is always a possibility of errors. For more detailed information about the products, please contact Parker Hannifin. Parker Hannifin

3 Catalogue HY17-131/UK General 18 Series 18 Series hydraulic power units s to.8 l/min Pressures to 4 bar Our compact 18 Series power units let you put the power where you need it. They're completely selfcontained with an AC or DC motor, gearpump, reservoir, internal valving, load hold checks and relief valves. The 18 Series models are designed for intermittent service and come in four standard pump sizes which produce flows of.16,.31,.4, and.53 cm 3 /rev. Locking check valves are available in all models. Performance will vary with the type of fluid used. Several hydraulic circuits are available. 18 Series units are available with single- or bidirectional rotation. Single units are commonly used to charge accumulators, power one-direction hydraulic motors and cylinders, provide pilot flow to servo valves, pressurize lube systems and supply multifunction circuits with external valving. Bi-directional, reversible units operate double-acting cylinders and two-way motors. Typical applications Positioning Hydraulic door operators Conveyor belt tensioners Medical chairs, beds, and equipment Clamping Tool fixtures and jigs Hydraulic brakes Crimping tools Arbor presses Truck restraints Cycling Garbage compactors Valve operators Press controls Packing equipment Indexing tables Lifting Handicap lifts Scissor lift tables Pallet movers. 3 Parker Hannifin

4 Catalogue HY17-131/UK Ordering code 18 Series 18 Power Unit Electric motor Pump type Pump size Reservoir size Circuit type Ports Mounting UP setting DN setting Code Type AE AM BE BI HA HD 1 VDC, permanent magnet 1 VDC, series wound 4 VDC, permanent magnet 4 VDC, series wound 115 VAC, single phase, open frame 3 VAC, single phase, open frame Code Setting UP relief valve setting left hand port; in multiples of 1 psi; (1 psi corresponds to approx. 6.9 bar) DN (down) relief valve setting right hand port; in multiples of 1 psi; (1 psi corresponds to approx. 6.9 bar) Examples: 4 = 4 psi/8 bar Code Mounting Code Type S Standard V H Vertical (motor up) Horizontal Code Pump- Displacement storlek [cm 3 /rev] 1 = = = = Code Reservoir A B C.46 l (.1 l usable).75 l (.38 l usable).76l (.43 l usable) ( C reservoir is vertical only) F. l (1,3 l usable G 1.1 l (,76 l usable) H 1.9 l usable I 3.8 l usable J 5.7 l usable Code Port option 1 SAE 7/16-4 BSP 1/8 Code Circuit type (pages 9-1) LB Reversible locking with back pressure valve LL Reversible locking NN Single direction RB Reversible with back pressure valve RR Reversible WW Single direction with check valve S1* 1 VDC, normally closed S* 4 VDC, normally closed S3* 1 VDC, normally closed S5* 1 VDC, normally open S6* 4 VDC, normally open S7* 1 VDC, normally open * Circuit type WW with solenoid release valve Ordering code instructions: Select the model code needed based on catalogue information. All boxes above must be filled in. If the power unit is a single direction unit, use for the DN (right hand) relief valve box. 4 Parker Hannifin

5 Catalogue HY17-131/UK Technical Information Information on fluids and temperature Hydraulic fluids ATF (automatic transmission fluid) or other suitable, clean hydraulic fluid with a viscosity of 3 to 65 mm /s (cst) is acceptable. If another type of fluid is considered, please consult Parker Hannifin. 18 Series Temperature range Normal operating temperature range is -7 C to +6 C. Please contact Parker Hannifin if use below -7 C or above +6 C is being considered. Electric motor selection DC motor applications Most DC motors are intended for intermittent duty cycle. To prevent motor overheating (possible damage and loss of performance), use the following guidelines. AM and BI series wound motors Example 1. If the power unit must cycle (operate) once per minute, a maximum continuous on time of 3 seconds is recommended. - 3 sec s during 6 sec s equals 5%. Example. If the power unit must operate once per hour, a maximum continuous on time of 3 minutes is recommended. - 3 min s during 6 min s equals 5%. AC motor applications The standard HD capacitor start motor for series 18 pumps has a rating of.5 kw. To prevent motor over-heating (possible damage and loss of performance) the 5% rule applies. The motor can run, at its full (.5 kw) rating, for 5% of a typical duty cycle, e.g. 3 seconds per minute or one minute in two minutes. The maximum on time is 3 minutes of continuous operation at full power. It can run indefinitely, 1% of the time, at.1 kw. AE and BE permanent magnet motors Applications of this motor should follow the same general guidelines as for the above series AM, but the AE motor can run continuously if the current draw is less than A. 5 Parker Hannifin

6 Catalogue HY17-131/UK Technical Information Pumps with AE (1 VDC) or BE (4 VDC) permanent magnet electric motors For intermittent duty cycles; refer to page Series DPDT (double pole, double throw) center-off toggle switch; max A Power supply AE: 1 VDC BE: 4 VDC Right hand port position Green motor lead Left hand port position Blue motor lead AE or BE electric motor Pump assembly with AE or BE electric motor. AE or BE wiring diagram VDC 4 VDC VDC 4 VDC Diagram 1. and current vs. pressure for.16 cm 3 /rev pump Diagram. and current vs. pressure for.31 cm 3 /rev pump ,,8 1 VDC 4 VDC , VDC 4 VDC Diagram 3. and current vs. pressure for.4 cm 3 /rev pump Diagram 4. and current vs. pressure for.53 cm 3 /rev pump. 6 Parker Hannifin

7 Catalogue HY17-131/UK Technical Information 18 Series Pumps with AM (1 VDC) or BI (4 VDC) series wound electric motors Power supply AM: 1 VDC BI: 4 VDC For intermittent duty cycles; refer to page 4. Left hand port position Solenoid switch 1 1 Right hand port position Solenoid switch SPDT (single pole, double throw) center-off toggle switch Pump assembly with AM or BI electric motor. Solenoid switch 1 contacts Blue motor lead NOTE: AM (BI) motor has internal 1 A (5 A) thermal breaker. AM or BI wiring diagram. AM or BI electric motor Solenoid switch contacts Green motor lead Black motor lead VDC VDC VDC VDC Diagram 5. and current vs. pressure for the.16 cm 3 /rev pump Diagram 6. and current vs. pressure for the.31 cm 3 /rev pump VDC 4 VDC VDC 4 VDC Diagram 7. and current vs. pressure for the.4 cm 3 /rev pump Diagram 8. and current vs. pressure for the.53 cm 3 /rev pump. 7 Parker Hannifin

8 Catalogue HY17-131/UK Technical Information 18 Series Pump with HA (115 VAC) or HD (3 VAC) capacitor start electric motor Relay Power leads (3 VAC) N L Green/yellow ground lead HA (115 VAC) Contact Parker Hannifin for information on pump with type HA, 115 VAC, motor. Capacitor ( µf, 3 V) 4 3 Fuse (4 A, slow blow ) HD (3 VAC),5 kw, 5 Hz, 85 rpm, intermittent duty, single phase, open frame; capacitor and relay included. Position 1 (clockwise rotation) Black motor lead (Orange) (Blue) White motor lead HD electric motor (3 VAC) Position (counter clockwise rotation) Yellow motor lead Red motor lead Pump assembly with HD electric motor. HD wiring diagram VAC VAC Diagram 9. and current vs. pressure for the.16 cm 3 /rev pump (HD motor) Diagram 1. and current vs. pressure for the.31 cm 3 /rev pump (HD motor) VAC VAC Diagram 11. and current vs. pressure for the.4 cm 3 /rev pump (HD motor) Diagram 1. and current vs. pressure for the.53 cm 3 /rev pump (HD motor). 8 Parker Hannifin

9 Catalogue HY17-131/UK Thermal relief valve 18 Series The thermal (pressure) relief valve s purpose is to allow a bleed-off of built up pressure due to thermal expansion of the fluid or to act as a (limited) shock load protection, should a cylinder in the system get bumped. The thermal relief valve is included in circuits using a pilot operated check valve. The single direction units get one; the reversing units get two. It is located between the check valve and the 18 series pump outlet port. It is a fixed relief valve with a pressure setting, approximately 1-14 bar above the system relief valve pressure setting. + UP S1 thru S7 + 5 M UP DN NN Fig.. S1 thru S7 circuit (single direction with check valve and solenoid release valve). M + 5 Fig. 1. NN circuit (single direction). UP DN 1 Legend (valid for fig. 1-7): 1 Thermal relief valve Pressure relief valve (pump protection) 6 WW 3 High pressure relief valve 4 Back pressure circuit 5 Solenoid release valve. 6 Check valve M 7 Pilote operated check valves. NOTE: UP (up) and DN (down) is cast into the power unit aluminium adapter section, close to the corresponding port. Fig. 3. WW circuit (single direction with check valve). 9 Parker Hannifin

10 Catalogue HY17-131/UK Back pressure circuit 18 Series The basic reversible circuit is essentially a closed loop. The oil returning from the system is fed back into the pump inlet. When a cylinder is being retracted, more oil is being returned to the power unit than is leaving it due to the rod volume. This results in the down side relief valve cracking open, allowing the rod volume of oil to go back to the tank. The larger the rod volume, the more open the relief valve will be. In many applications this is not a problem. However, if work is being done on the retract stroke, or if a pressure switch is used to signal that the cylinder is fully retracted, the back pressure circuit is required. This circuit allows the rod volume of oil to return to the reservoir through a special shuttle spool at a relatively low pressure, before it reaches the pump. Full relief valve pressure is then available to retract the cylinder, also preventing a pressure switch from tripping before the full retract position is achieved. Recommended uses: In systems where work is being done on the retract stroke Where a pressure switch is used to signal the full retract position In systems requiring a faster retract than extend speed. + UP DN LL UP DN M 3 3 M RR Fig.6. LL circuit (reversible locking). Fig.4. RR circuit (reversible). + + UP DN UP DN bar 4 1 bar LB RB M 3 M 3 Fig.5. RB circuit (reversible with back pressure valve). Fig.7. LB circuit (reversible locking with back pressure valve). 1 Parker Hannifin

11 Catalogue HY17-131/UK Installation 18 Series Pump assembly installation Pump assembly with AE/BE, AM/BI or HA/HD motor Rear view 113 Side view ØA Front view Mounting holes M1x15 C B BSP 1/8" ports Reservoir filler cap (standard orientation) 31 MAX MIN 84 (.75 l reservoir) MAX MIN Motor dimensions (tol. ± 1 mm) Motor type A B C AE or BE AM or BI HA or HD NOTE: Standard reservoir orientation shown. Pump assembly with solenoid release valve (S1 thru S7) Ø75 1 VDC motor shown Solenoid valve (1 VDC shown) BSP 1/8" 16 pressure port Alternate port (with plug) Filler cap MAX MIN Parker Hannifin

12 Catalogue HY17-131/UK Installation 18 Series Reservoir installation 8 85 MAX MIN Ø94 Fig. 1. Reservoir A ;.46 l (.1 l usable); aluminium Ø94 Fig.. Reservoir B ;.75 l (.38 l usable); aluminium. Fig. 3. Reservoir C ;.75 l (.46 l usable), standard; high density polyethylene with UV additive. 1 Parker Hannifin

13 Catalogue HY17-131/UK Installation 18 Series Ø1 Fig. 4. Reservoir F ;. l (1.35 l usable); steel. 67 Ø1 Fig. 5. Reservoir G ; 1.13 l (.75 l usable); extruded aluminium. 161 H 1.9 l I 3.8 l J 5.7 l 175 Ø Fig. 6. Reservoirs H (1.9 l), I (3.8 l), standard, and J (5.7 l); all steel. 13 Parker Hannifin

14 Catalogue HY17-131/UK Notes 18 Series 14 Parker Hannifin

15

16 Hydraulics Group Sales Offices Europe Austria Wiener Neustadt Tel: +43 () Fax: +43 () Belgium Nivelles Parc Industriel Sud-Zone II Tel: +3 () Fax: +3 () Czech Republic Prague Tel: Fax: Denmark Ishøj Tel: Fax: Finland Vantaa Tel: +358 () Fax: +358 () France Contamine-sur-Arve Tel: +33 () Fax: +33 () Germany Kaarst Tel: +49 () Fax: +49 () Hungary Budapest Tel: +36 (6) Fax: +36 (6) Ireland Clonee Tel: +353 () Fax: +353 () Italy Corsico (MI) Tel: Fax: The Netherlands Oldenzaal Tel: +31 () Fax: +31 () Norway Ski Tel: Fax: Poland Warsaw Tel: +48 () Fax: +48 () Portugal Leca da Palmeira Tel: Fax: Slovakia Ref. Czech Republic Spain Madrid Tel: Fax: Sweden Spånga Tel: +46 () Fax: +46 () United Kingdom Watford (industrial) Tel: +44 () Fax: +44 () Ossett (mobile) Tel: +44 ()194 8 Fax: +44 () International Australia Castle Hill Tel: +61 () Fax: +61 () Canada Milton, Ontario Tel: Fax: China Beijing Tel: Fax: Asia Pacific Group Hong Kong, Kowloon Tel: Fax: India Mumbai Tel: Fax: Japan Tokyo Tel: +(81) Fax: +(81) Latin America Group Brazil Tel: Fax: South Africa Kempton Park Tel: +7 () Fax: +7 () USA Cleveland (industrial) Tel: Fax: Lincolnshire (mobile) Tel: Fax: Parker Hannifin is the world s premier supplier of motion and control systems and solutions, with sales and manufacturing facilities throughout the world. For product information and details of your nearest Parker sales office, visit us at or call free on Catalogue HY17-131/UK 3M 3/3 RT Copyright 3 Parker Hannifin Corporation All rights reserved.

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